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Fliegl Manuals
Utility Vehicle
DPW 240
Operating instructions manual
Fliegl DPW 240 Operating Instructions Manual
Two-axle platform trailer, three-axle platform trailer
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Table of Contents
Contents
Legal Notices
Machine Identification Data
EC Declaration of Conformity
User Instructions
Purpose of this Document
Locations in the Operating Instructions
Illustrations Used
Presentation of Safety Instructions
Product Liability
Duty to Inform
Basic Safety Instructions
Designated Use
Reasonably Foreseeable Misuse
Risks When Working with the Machine
Residual Risks
Obligations of the Operator
Obligations of Personnel
Qualification of Personnel
Personal Protective Equipment
Safety and Protective Devices
Emergency Stop Device
Description of Additional Safety and Protective Devices
In Case of Faulty Protective Devices
Testing Safety and Protective Devices
Workstation of Operating Personnel
Safety Distance from Overhead Lines
Machine Identification
Safety Instructions
Description of the Machine
Applications
Design Variants
Functional Description
Layout of the Trailer (ZPW/DPW)
Assemblies and Components
Equipment of Individual de Types
ZPW 80 Two-Axle Platform Trailer
ZPW 100 Two-Axle Platform Trailer
ZPW 140 Two-Axle Platform Trailer
ZPW 180 Two-Axle Platform Trailer
ZPW 120 B Two-Axle Platform Trailer
ZPW 160 BL Two-Axle Platform Trailer
DPW 210 Three-Axle Platform Trailer
DPW 240 Three-Axle Platform Trailer
DPW 180 B Three-Axle Platform Trailer
DPW 210 BL Three-Axle Platform Trailer
DPW 210 B Dolly Three-Axle Platform Trailer
Dimensions and Weights
Transport and Installation
Transporting the Machine
Supply and Installation
Adjusting the Tractor Drawbar Height
Establishing the Electrical Connection
Compressed Air Supply
Establishing Hydraulic Connections
Start-Up
First-Time Start-Up
Check before Start-Up
Restarting
Preparation and Setup
Drawbar
Overrun Brake Mechanism
Compressed Air Brake System with Manual Control Valve
Compressed Air Brake System with Automatic Load-Dependent Brake Force (ALB)
Hydraulic Brake (Option Not for Germany)
Hydraulic Brake with Control Device
Hydraulic Brake System
Electrical Systems
Lighting Connection
Control Unit Connection
Use and Operation
Trailer Operation
Before Operation
Setting up the Trailer Coupling on the Towing Vehicle
Coupling the Trailer
Hydraulic Connections
Conducting a Trial Run
Uncoupling the Trailer
Working with the Machine
General Safety and Operating Instructions
Loading the Trailer
Emptying the Trailer
Using the Bale Retaining Grids
Hydr. Folding Load Securing Device
Control Elements
Control Unit
Locking Tube
Functions of the Bale Retaining Grid
Moving the Grid up or down
Extending the Grid to the Side
Folding the Grid Open or Closed
Procedure for Closing
Adjusting the Retainers of the Lateral Grid
Equipment
Floor
Steel Plate Floor, Galvanised
Coated Plywood Floor (Optional)
Flange Coupling
Fifth-Wheel Plate (DPW 210 B Dolly)
Assemblies
Bodies (Optional)
Slot-In Stanchions
Bale Retaining Grid
Variable Load Securing Device
Bulkhead
Other Body Versions
Lights (Optional)
Side Marker Lights, Right and Left, Yellow
Clearance Lights, Rear Red, Front White
Trailer Couplings (Optional)
Mechanical Trailer Coupling
Self-Operational Trailer Coupling
Service and Maintenance
Customer Service
Replacement Parts
Fliegl VIN (Vehicle ID Number) and Type Plate
Operational Maintenance
General Instructions for Maintenance
Cleaning the Vehicle
Lubrication
Tyres and Wheels
Troubleshooting and Fault Elimination
List of Warning and Fault Signals
Decommissioning
Temporary Shutdown
Storage Conditions
Disassembly and Final Shutdown
Scrapping and Recycling
Brake System
Electrical System
Contact Assignment Plan - 12 V
Rear Light Model
Axles
Axle Assemblies
BPW Axles
BPW Axle Types
ADR Axles
Maintenance Instructions
Personal Protection
Unstable Vehicles
Parts that Become Hot
Hydraulic Circuit, Air or Oil under Pressure
Risks Associated with Fire, Smoke, Toxic Gas and Irritants
Asbestos
Environmental Protection
Axles, Maintenance and Adjustment
Tension of the Wheel Nuts
Checking the Tension of the Hub Covers
Adjusting the Play of the Hub Bearings
Lubrication of the Hub Bearing
Replacing the Hub Bearings
Electrical System
Brakes, Maintenance and Adjustment
FAD Axles
Maintenance Schedule
Appendix
Operating Instructions for Engine and Hydraulic Oil
Operating Instructions for Agricultural Tractor
Maintenance
Operating Instructions for Working Outdoors
Operating Instructions for High-Pressure Cleaner
Operating Instructions for Skin Protection
Operating Instructions for Ladder
Index
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Operating instructions
ZPW two-axle platform trailer
DPW three-axle platform trailer
Switch to full power
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Summarization of Contents
Foreword
Legal notices
Identification
Machine identification data
Details manufacturer, product, type, and serial number.
Manufacturer details
Provides contact information for the manufacturer.
EC Declaration of Conformity
Manufacturer and Identification Details
Manufacturer, product, type, and compliance details.
User instructions
Purpose and Document Structure
Explains document purpose, locations, illustrations, and safety presentation.
Product Liability and Duty to Inform
Outlines manufacturer liability and obligation to pass on instructions.
Basic safety instructions
Designated Use, Risks, and Misuse
Defines intended use, foreseeable misuse, and general risks.
Operator and Personnel Obligations
Details operator and personnel duties, qualifications, and PPE.
Safety Devices and Precautions
Describes safety devices, workstation, and overhead line distances.
Machine Identification
Explains warning signs and labels on the machine.
Description of the machine
Applications and Design Variants
States intended use and lists available trailer models.
Functional Description and Layout
Explains loading, unloading, and provides component overview.
Assemblies and Components
Lists and describes the main assemblies and components of the trailer.
Equipment of Individual DE Types
Lists the equipment for specific trailer models.
Dimensions and Weights
Provides a table of dimensions and weights for various trailer types.
Transport and Installation
Transporting the Machine
Explains the means of transport and checks before transporting.
Supply and Installation
Covers connecting the trailer to the towing vehicle.
Start-up
First-time Start-up
Outlines tasks for initial setup and operation.
Check Before Start-up
Lists essential checks before operating the trailer.
Preparation and Setup
Drawbar Adjustment
Explains how to adjust the drawbar height.
Brake System Setup
Details brake system adjustment and operation.
Electrical System Connections
Covers trailer electrical connections and lighting.
Use and Operation
Trailer Operation Basics
General advice and safety for trailer operation.
Working with the Machine
General safety and operating guidelines.
Bale Retaining Grid Functions
Instructions for operating the bale retaining grids.
Load Securing Device Operation
Operation of the hydraulic folding load securing device.
Control Elements
Description of the control unit and its functions.
Equipment
Trailer Floor Options
Describes the steel plate and optional plywood floors.
Coupling Systems
Information on drawbar eye and fifth-wheel plate.
Optional Bodies and Features
Lists optional body types, lights, and couplings.
Service and Maintenance
Customer Service and Parts
Contact details for customer service and ordering spare parts.
Machine Identification
Explains the VIN and type plate details.
Operational Maintenance Schedule
Guidance on routine maintenance tasks, cleaning, lubrication, and tyres.
Brake System
Electrical System
Contact Assignment Plan
Explains the pin assignment for the 7-pin trailer connector.
Rear Light Model
Details the rear light model (Sanube 3183).
Axles
Axle Assemblies Overview
Overview of axle assemblies.
BPW Axle Maintenance
Maintenance and lubrication tasks for BPW axles.
ADR Axle Safety and Maintenance
Maintenance instructions and safety precautions for ADR axles.
Wheel Bearing Adjustment and Lubrication
Procedures for axle maintenance, wheel fastening, and bearing adjustment.
Brake Maintenance and Adjustment
Procedures for brake maintenance and adjustment.
Replacing the Brake Shoes
Brake Element Checks
Checks for brake elements before replacement.
FAD Axle Maintenance
Maintenance Schedule
Intervals and tasks for inspecting FAD axle components.
Appendix: Additional Instructions
Engine and Hydraulic Oil Safety
Safety instructions for handling engine and hydraulic oil.
Agricultural Tractor Operation
General operating instructions for tractors.
Working Outdoors Safety
Safety and health advice for working outdoors in heat.
High-Pressure Cleaner Safety
Safety instructions for using a high-pressure cleaner.
Skin Protection Instructions
Instructions for skin protection, especially regarding gloves.
Ladder Safety Instructions
Safety instructions for working with ladders.
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