To avoid accidents, and therefore personal injuries and material damage, you must read and understand the corresponding cautionary and warning notices in these operating instructions and on the Fliegl two- axle/three-axle platform trailer before beginning operation or maintenance of the trailer. These operating instructions must therefore also be passed on to the operating personnel.
Mühldorf for the purpose of material examination to determine the damage. If a replacement is made, these parts become our property. 8. Legal warranty provisions also apply to the Fliegl two-axle/three-axle platform trailer. 8 of 94...
Copyright Fliegl, 2016 All rights reserved. Reproduction, in whole or in part, is only permitted with the approval of Fliegl We are constantly developing and enhancing our products and therefore reserve the right to make changes to them without prior notification.
All operators are required to read these safety instructions and comply with them at all times. The regulations of agricultural employers' liability insurance associations also apply. Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to comply with the operating instructions.
These steps must be followed in the correct order. The system response to each operator action is marked with an arrow. Example: Operator action step 1 System response to operator action step 1 12 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
§9 PHG, any liability for damage to objects caused by product faults is explicitly excluded. This exclusion of liability also applies to all parts that were not produced by Fliegl Agrartechnik GmbH itself, but were instead purchased separately.
In addition to this manual, the operating instructions included for third-party components must be observed. Note the permitted axle load, support load, total weight and maximum speed. 14 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
However, during use there is a risk to life and limb for the user or third party, or risk of damage to the machine or other property. The ZPW/DPW must only be used as intended and when in good and safe working condition.
Always store the operating instructions at the usage location of the machine. The operating instructions must be available to operators and maintenance personnel. Also be aware of the following: General and location-specific accident prevention regulations and environmental regulations. 16 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Tightness of the hydraulic system Visually inspect before each use Functional check of the lighting General condition of the vehicle Daily Brake system with PB Before (during) every start-up 18 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Final check Consult with the Indicating label for final check performed manufacturer where on the vehicle necessary Information sign for bolt and wheel nut check Company sticker on the vehicle 19 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Indicates conformity with applicable EU directives related to the product, which also require CE marking. (On the type plate) Type plate to specifically identify the machine (version 2016) Mechanical ALB control 20 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Unloading the Trailer At the unloading point: Once transport has been completed, the trailer can be unloaded using suitable lifting aids. The trailer does not feature any unloading systems. 22 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Layout of the trailer (ZPW/DPW) Fig. 4 provides an overview of the most important components and assemblies and shows where they are installed on the machine: Fig. 4: Layout and components 23 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Item 4 – lighting carrier The lighting carrier features the lighting unit, number plate, trailer coupling and supply connections for a 2nd trailer (optional) Fig. 8: Assembly – item 4 24 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Notice! using the brakes (including the parking brake). Item 8 – hose holder When the trailer is uncoupled, the connections are undone here. Fig. 12: Assembly – item 8 25 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
(front white), bale retaining grid, bulkhead, storage box, lashing lugs, set of 600 mm aluminium side panels, tarpaulin/curtain structure, loading certificate (DIN EN 12640), rear trailer coupling (automatic) 26 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
(hydr. folding), set of 600 mm aluminium side panels, tarpaulin/curtain structure, rear trailer coupling (automatic), loading certificate (DIN EN 12640) 3.6.5 ZPW 120 B two-axle platform trailer For dimensions and weights, see table below. 2-circuit compressed air with manual control/ALB...
Accessories: Side marker lights right/left (yellow), clearance lights (rear white/red), position lights (front white), bale retaining grid, storage box, platform extension (mech. extendible) The equipment is part of the DE version and may differ from your version. 28 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
The centre of gravity and thus the tongue load may shift depending on how the load is distributed. If additional devices are used, the payloads, empty loads and axle loads will change. 29 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
By undoing the screw connection at the clamping point on the drawbar (b) and moving in strut direction and/or (a), the drawbar is raised and lowered. Fig. 13: Setting the drawbar height 30 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Fig. 15: Hydraulic connections For the assignment of individual hydraulic functions, note the pictogram on the front of the vehicle (see section 2.12) and the colour coding on the hoses. 31 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Make sure the oil is of the required grade and store it only in approved containers. Caution when draining hot oil risk of burns. After maintenance tasks are completed, re-attach the protective equipment. 32 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Check the tyres to ensure the air pressure is correct. Check the tightness of the wheel nuts. Restarting After an extended storage period, the same steps as for first time start-up must be completed. See section 5.1. 33 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
This adjustment must be made via the turnbuckle and/or the clamping point. Overrun brake mechanism This applies only to the ZPW 80; no other models feature an overrun brake mechanism. ≤ Trailers with overrun brake mechanisms are permitted only up to 8000 kg total weight (in Germany).
As a result, the brake force of the trailer automatically Coupling head with line filter adapts to the loading condition. Fig. 19: Brake setup with two diaphragm brake cylinders per axle 35 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Mechanical ALB control The setting length can be read on the ALB plate. This setting must not be changed. Fig. 22: Setting length of the ALB regulator 36 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
160 bar) (connection with Fasta coupling), any existing throttle check valve in the hydraulic brake system must be rendered ineffective. Work on the brake system must only be performed by authorised specialist workshops. 37 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
The following connections are required on the towing vehicle for the control unit: 1st option Socket for a 3-pin connector Fig. 25: 3-pin connector 2nd option Lighter socket in the towing vehicle Fig. 26: Cigarette lighter connector 38 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Secure the towing vehicle against rolling away (parking brake) and turn off the engine. Check whether the towing device is engaged. Establish the electrical connections and connect the service brake. 39 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Retract the support wheel and, if possible, secure it in place. Check the service brake and parking brake before starting work. Also consider the road traffic regulations when using the brakes (including the parking brake). 40 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Before coupling or uncoupling the vehicle, secure it against rolling away using the parking brake and/or wheel chocks. Movable structural parts, such as the load securing devices, must be secured in their end positions. 41 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Position 0: Locking lever closed Position 1: Locking lever open Fig. 30: Position 1 "open" Observe the permitted trailer length when travelling on public roads. 42 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Before folding out the grid, the locking tube must be removed. When the grid is in closed position, it must always be secured with the locking tube. Fig. 33: Locking tube 43 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
The same procedure applies on the other side. Fig. 35: Sideways movement When operating the extending mechanism, it must be ensured that the lateral grid is not blocked by the locking tube. 44 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Then close both locking bars again. Fig. 37: Locking bars Depending on the position of the extending mechanism, the retainer for the lateral grid must also be adjusted. 45 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
For all platform trailers, the following drawbar eye is available in combination with the drawbar: DIN drawbar eye 40 ( 40 mm) In the case of the ZPW 80, the draw gear is combined with an overrun brake mechanism. Fig. 40: Overrun brake mechanism 8.2.1 Fifth-wheel plate (DPW 210 B Dolly)
8.4.3 Variable load securing device The variable load securing device can be extended on both sides. The sides are opened via the towing vehicle hydraulics. Fig. 45: Load securing device 47 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Internet: www.fliegl.com Replacement parts For a detailed list of all relevant replacement parts, please refer to the replacement parts list for the ZPW/DPW two-axle/three-axle platform trailer. (Separate document) For replacement part orders, please contact: Fliegl Agro-Center GmbH Maierhof 1 84556 Kastl, Germany Tel.: +49 (0)8671 / 9600 - 0...
Platform trailer Equipment Fliegl VIN (vehicle ID number) and type plate 1 Manufacturer line 2 Vehicle ID number (VIN) 3 Total weight (axle load) 4 Tongue load 5 Axle load of 1st axle 6 Axle load of 2nd axle 7 Axle load of 3rd axle...
The cycles indicated above are the minimum requirement. Different maintenance cycles may be needed in individual cases. In this case: Correct the values given in these operating instructions. Inform operating personnel about the change. 51 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Clean the trailer after every use in winter to prevent damage from road salt. Clean impurities out of the dirt traps regularly. This can be done with a high-pressure cleaner. 52 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
When lubricating the towing vehicle engine, apply the parking brake and remove the ignition key. Lubrication schedule The lubrication schedule applies to all Fliegl platform trailers. Dispose of oil and grease properly. Every 8 op. hrs. Every 50 op. hrs.
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Some of the above tasks depend greatly on the type of use and the ambient conditions. The cycles indicated above (see 9.4.1) are the minimum requirement. Different maintenance cycles may be needed in individual cases. 54 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Rectify the error and replace the fuse Open the bulb housing Replace the faulty bulb with a bulb of the same rating - perform a function check Close the bulb housing 55 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Not enough lift and break- Insufficient oil pressure Check the tractor hydraulics out force Maintenance, repairs and conversion work on the ZPW/DPW must be performed only when hydraulic operation is switched off. Secure the tractor to prevent accidental start-up and rolling away. Decommissioning 9.6.1 Temporary shutdown...
Separate all parts, auxiliary materials and working materials of the machine and dispose of them according to local regulations and directives. If you have any questions about scrapping/recycling, please contact the manufacturer. 57 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
MB cylinder, type 120 351 101 Test port (ISO 3583), M22*1.5 318 040 001 Test port (ISO 3583), M16*1.5 318 078 001 Test port (ISO 3583), M12*1.5 318 036 001 58 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Brown Black ISO/DIS 1724 The three ground wires must not be electrically connected to the trailer. 11.2 Rear light model (Sanube 3183) Fig. 53: Rear light (left light shown) 59 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Check brake setting of Backmat cam brakes and adjust if necessary Brake setting on automatic slack adjuster Functional check of automatic slack adjuster After cleaning the vehicle with a high-pressure cleaner, relubricate all lubrication points 60 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Carefully drive on the parts on press fits with tubular bushings without tilting or damaging them. Coat the bearings, the hollow wheel hub space between the bearings 61 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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500 operating hours or annually) Use a torque wrench to tighten the wheel nuts crosswise to the tightening torque specified in the table Fig. 61: Torque wrench 62 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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6. Refill the hub capsule with some BPW special long-life grease. 7. Coat the thread of the capsule all around with BPW special long-life grease and screw it in to a tightening torque of 500 Nm. 63 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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The adjustment is made primarily with the adjusting screw (see wedge- type brakes) and then with the brake lever (see cam brakes). Fig. 66: Backmat cam brake When adjusting the wheel brake, the wheel must only be turned forwards. 64 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
If this is not observed, damage can be caused to the spring and to other bearing parts. If necessary, replace the rubber piece with a new one. If this procedure is not observed, Fliegl Agrartechnik GmbH shall assume no liability.
If you are uncertain whether asbestos is present (when working on old materials, for example), the relevant materials must be treated as if they do contain asbestos. Asbestos dust is very hazardous to health. 66 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
The type of leaf spring, the number of leaves and the number of main leaves The height rates of the suspension group, both empty and loaded, according to the axle table 67 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Use of an impulse wrench is permitted for disassembly, but tightening the nuts with this wrench must be avoided because the torque that is Fig. 68: Wheel nut wrench applied cannot be checked. 68 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
(Figure 2.2.5: Adjusting the play of the hub bearings). Ensure that the play does not originate from the suspension or the trailing axle joint (if present). 69 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
The slightest amount of contamination can lead to wear on the bearings and axle stub. Consequently, this task must be performed at a clean location and with suitable tools. 70 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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5. Apply a 15 mm grease film to the small axles and a grease film of about 20 mm to the large axles and over the entire width of the outer ring of the large and small bearing, which remain in the hub. 71 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
(see Figure 2.2.7.a). 3. If the axle is equipped with grease shields, they are removed together with the outer rings and are damaged in the process. 72 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Check the tension of screws and nuts (guard plate, fixed point etc.), fastening of cotter pins, axles, elastic rings etc. Determine possible losses (oil or air). 73 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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For mounting with swing levers, they must move parallel to the axle beam, particularly at the end of the run (see Figure 2.3.3.b). Because of this, the run of the levers must be identical. If it is not, the play of the brakes must be adjusted. 74 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Because of this, the run of the levers must be identical. If it is not, the play of the brakes must be adjusted. Figure 2.3.4 Adjusting screw Fig. 76: Adjusting lever 75 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Replace the cotter pin systematically if it is damaged. If the pin is elastic, attach the original elastic pin. Figure 2.3.5 Pipe Nut with solid tip Fig. 77: Brake 76 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Any replacement of the brake shoes must only be carried out by trained specialist personnel with the relevant safety training and using the corresponding tools. 77 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Use the nut and lock nut to set the shaft length of the actuating cylinder so that the lever remains in this position and then slowly reduce the shaft length until the hub can rotate freely. 78 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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5°-7°. For a detailed description and explanation of the individual steps, consult Notice! the manufacturer's usage and maintenance handbook for the relevant automatic linkage adjuster. 79 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Tighten the crown nut according to the procedure described above in order to adjust the freedom of movement of the bearings. Insert a new cotter pin and apply the wheel hub. 80 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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For a list of all available axles please refer to the replacement parts list for the DPW/ZPW platform trailer. 81 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
This is to confirm that the contents of this operating manual are in conformity with the operating conditions and conclusions of the hazard assessment. __________ ______________________________ Date Signature of company 82 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Follow the manufacturer's instructions regarding maintenance and servicing. • Have repairs performed by competent specialists. CONSEQUENCES OF FAILURE TO COMPLY • Health consequences: injuries and illness. • Labour law consequences: warning, censure. 83 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
• If unconscious: Check breathing, apply cardiopulmonary resuscitation if necessary, put into the recovery position. CONSEQUENCES OF FAILURE TO COMPLY Health consequences: Burns, illness, irreversible damage, death. 84 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
For maintenance and repair work, turn off the attachment, depressurise it and block the water supply. • Have repairs performed by competent specialists. CONSEQUENCES OF FAILURE TO COMPLY Health consequences: injuries and illness. Labour law consequences: warning, censure. 85 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Injuries, even minor ones (small cuts etc.), should be attended to immediately to counteract the effect of harmful substances penetrating the skin and to prevent infections. First aid services must be recorded in a first aid log. 86 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Report the accident • 6. Service, disposal Repairs, maintenance work and inspections must only be performed by authorised persons. • "Person responsible for ladders": Name and phone number here • 87 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
Torques for wheel nuts ........... 54 Trailer operation ............. 39 Transport ..............30 Troubleshooting ............55 Layout of the machine ..........23 Tyre pressure ............53 Legal notices ............8 Lubrication .............. 53 88 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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Use ................. 15 Warnings ..............19 User instructions............. 11 Weights ..............29 Working with the machine ........41 Workstation of operating personnel ......19 Vehicle ID number ..........50 89 of 94 Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany...
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