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WORKSHOP MANUAL
ProFields = ZD1211 with
RCK60P-1200Z Deck (60")
ZD1211,ZD1211R,
ZD1211L,ZD1211RL
KiSC issued 06, 2017 A

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Summarization of Contents

Information
Safety First
Essential safety instructions and regulations for repair and use of the unit.
Safety Decals
Details on safety decals installed on the machine and instructions for their replacement.
Specifications
Technical specifications for engine, capacities, dimensions, weight, and traveling system.
Dimensions
Visual representation of the machine's dimensions with key measurements.
General
Identification
Information on identifying machine serial numbers, engine serial numbers, and mower serial numbers.
General Precautions
Guidelines for disassembly, tool usage, and part handling to ensure safety and prevent errors.
Lubricants, Fuel, and Coolant
Specifies the types and quantities of lubricants, fuel, and coolant required for the machine.
Maintenance Check List
A comprehensive list of maintenance tasks with their service intervals and reference pages.
Check and Maintenance
Detailed procedures for daily checks, including engine, mower, and operator controls.
Special Tools
Details on special tools required for engine and machine maintenance.
Implement Limitations
Information on implement limitations and warnings for using non-approved attachments.
Engine Mechanism
Engine Body
Details on the engine's closed breather system for blow-by gas management.
Governor
Explanation of the governor system's function in fuel saving and smooth engine operation.
Lubricating System
Diagram and explanation of the engine's oil circulation system for lubrication.
Cooling System
Components and operation of the engine's cooling system.
Fuel System
Overview of the fuel system components, including tank, filter, pump, and injectors.
Transaxle Mechanism
Structure
Overview of the transaxle assembly, including gear sections and power transmission.
Hydrostatic Transmission
Detailed structure of the hydrostatic transmission, including pump, motor, and valve system.
Control Linkage
Explanation of how the motion control lever and linkage system operate the swashplate.
Parking Brake
Description of the parking brake mechanism and its components.
Front Axle Mechanism
Structure
Description of the front axle construction and its support system for stable steering.
Hydraulic System Mechanism
Hydraulic Circuit
Diagram illustrating the hydraulic system, including pump, valve, cylinder, and PTO.
Hydraulic Pump
Details on the hydraulic pump's construction and maximum displacement specifications.
Hydraulic Control Valve
Explanation of the hydraulic control valve's function in directing oil flow.
Lift Cylinder
Description of the lift cylinder's components, noting its single-acting type.
Electrical System Mechanism
Electrical Diagram
Comprehensive diagram of the machine's electrical system connections.
Electrical Connector Chart
Chart detailing electrical connectors, their types, and associated parts.
Starting System
Explanation of the starting system's operation, including glow plugs, starter, and safety switches.
Charging System and Easy Checker™
Information on the charging system and the Easy Checker™ diagnostic system.
Gauges
Explanation of the fuel level sensor and coolant temperature sensor functions.
Mower Mechanism
Power Transmission
Explanation of power flow from PTO shaft to mower blades.
Mower Linkage
Description of the mower lifting mechanism operated by the hydraulic system.
Servicing (Engine)
Troubleshooting
Common engine problems, causes, solutions, and reference pages.
Servicing Specifications
Technical specifications for engine components like valve clearance and compression.
Tightening Torques
Specific torque values for various engine screws, bolts, and nuts.
Checking, Disassembling and Servicing
Procedures for checking, adjusting, disassembling, and servicing engine components.
Servicing (Transaxle)
Troubleshooting
Common transaxle issues, probable causes, solutions, and reference pages.
Servicing Specifications
Specifications for transaxle components like regulator valve and PTO clutch.
Tightening Torques
Specific torque values for transaxle screws and bolts.
Checking and Adjusting
Procedures for checking and adjusting neutral position, maximum speed, and lever alignment.
Disassembling and Assembling
Steps for disassembling and assembling transaxle components like the center case.
Servicing (Front Axle)
Troubleshooting
Common front axle issues, probable causes, and solutions for wandering wheels.
Servicing Specifications
Specification for front axle end play.
Tightening Torques
Torque values for front axle components like wheel bolts and center pin nuts.
Checking, Disassembling and Servicing
Procedures for adjusting front axle pivot and disassembling the front axle assembly.
Servicing (Hydraulic System)
Troubleshooting
Common hydraulic system issues, probable causes, and solutions for mower lift problems.
Servicing Specifications
Specifications for relief valve setting pressure.
Tightening Torques
Torque values for hydraulic system components like control valve and pump mounting screws.
Checking, Disassembling and Servicing
Procedures for checking and adjusting relief valve pressure, and disassembling hydraulic components.
Servicing (Electrical System)
Troubleshooting
Common electrical issues, causes, and solutions for non-operational equipment and battery problems.
Servicing Specifications
Specifications for electrical components like battery voltage and starter commutator.
Tightening Torques
Torque values for starter and AC dynamo mounting.
Checking, Disassembling and Servicing
Procedures for checking battery voltage, specific gravity, and safety switch continuity.
Mower Servicing
Troubleshooting
Common mower issues such as blade not turning, slow blade speed, and poor cutting.
Servicing Specifications
Specifications for mower components like pinion shaft, bevel gears, and blade tip differences.
Tightening Torques
Torque values for mower components like blade screws and gear box mounting.
Checking, Disassembling and Assembling
Procedures for adjusting anti-scalp rollers and cutting height for optimal mower performance.

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