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TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of KUBOTA rotary mower RCK54-24B-EC, RCK60-24B-EC, RCK60-27B-EC, RC60-24BR and RC60-27BR. It is divided into two parts, “Mechanism” and “Servicing”...
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SAFETY INSTRUCTIONS RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM SAFETY INSTRUCTIONS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.
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SAFETY INSTRUCTIONS RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
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SAFETY INSTRUCTIONS RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide.
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SAFETY INSTRUCTIONS RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM SAFETY DECALS The following safety decals are installed on the mower. If a decal becomes damaged, illegible or is not on the mower, replace it. The decal part number is listed in the parts list.
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1. Keep danger, warning and caution labels clean and free from obstructing material. 2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger, warning and caution labels with new labels from your KUBOTA Distributor.
GENERAL CONTENTS 1. MOWER IDENTIFICATION................G-1 2. GENERAL PRECAUTION ................G-2 3. LUBRICANTS ....................G-3 4. TIGHTENING TORQUES (GENERAL USE SCREWS, BOLTS AND NUTS) ......................G-4 5. MAINTENANCE CHECK LIST ............... G-5 6. CHECK AND MAINTENANCE ............... G-6 [1] CHECK POINTS OF DAILY OR EACH USE ........G-6 [2] CHECK POINT OF INITIAL 50 HOURS ..........
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 1. MOWER IDENTIFICATION When contacting your local KUBOTA distributor, always specify mower serial number. (1) Mower Serial Number (A) RCK54-24B-EC, RCK60-24B-EC, RCK60-27B-EC (B) RC60-24BR, RC60-27BR W1020623 KiSC issued 11, 2006 A WWW.PlanDeGraissage.ORG...
Screws, bolts and nuts should be installed in their original position to prevent reassembly errors. • When special tools are required, use KUBOTA genuine special tools. Special tools which are not frequently used should be made according to the drawings provided.
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 4. TIGHTENING TORQUES (GENERAL USE SCREWS, BOLTS AND NUTS) Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be tightened according to the table below. Indication on top of No-grade or 4T bolt SCr435,...
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 5. MAINTENANCE CHECK LIST To keep the mower working in good condition as well as to avoid any accident and trouble, carry out periodic inspection and maintenance. Check the following points before use. Reference Service interval Check points...
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 6. CHECK AND MAINTENANCE [1] CHECK POINTS OF DAILY OR EACH USE Retightening Mower Blade Screw CAUTION • To avoid injury, always handle the mower blade with care. 1. Dismount the mower and turn it over to expose the mower blades.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Checking Gear Box Oil Level 1. Place the mower on level ground. 2. Loosen the check plug (2), and check to see if oil seems from the opening. 3. If the oil level is low, remove the oil filler plug (1) and add new gear oil.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Greasing 1. Apply grease to the following points as figures. (1) Bevel Gear Shaft (A) RCK54-24B-EC, RCK60-24B-EC, (2) Blade Shaft RCK60-27B-EC (3) Belt Tension Pulley (B) RC60-24BR, RC60-27BR (4) Belt Tension Pivot (5) Lift Arm (6) Spline of Universal Joint (7) Universal Joint...
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [2] CHECK POINT OF INITIAL 50 HOURS Changing Gear Box Oil 1. Dismount the mower from the tractor, and place the mower on level ground. 2. Remove the oil filler plug (1). 3.
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [3] CHECK POINTS OF EVERY 50 HOURS Greasing 1. Apply grease to the following position as figures. (1) Front Gauge Wheel Bracket (A) RCK54-24B-EC, RCK60-24B-EC, (2) Front Wheel RCK60-27B-EC (3) Rear Wheel (B) RC60-24BR, RC60-27BR (4) Middle Lift Arm (C) B1710, B2110, B2410 with Lift...
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [4] CHECK POINT OF EVERY 150 HOURS Changing Gear Box Oil 1. See page G-9. W1029013 [5] CHECK POINT OF EVERY 2 YEARS Replacing Gear Box Oil Seal 1. Replace the gear box oil seals (1), (2) with new ones. (See page S-8, 13.) (1) Oil Seal (A) RCK54-24B-EC, RCK60-24B-EC,...
G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 7. SETTING UP MOWER Assembling Mower CAUTION • Do not operate the rear gauge wheel adjusting lever (4) without support by block (3). 1. Take out all mower components from the case, and assemble the mower.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Mid Hanger Bracket 1. Screw M12 stud bolts (1) in the clutch housing. 2. Attach the mid hanger brackets (2) to the clutch housing with spring washers and nuts. 31.4 N·m Stud bolt 3.2 kgf·m 23.1 ft-lbs Tightening torque...
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM B2710 1. Assemble the lift cylinder kit as shown in figure. 2. Apply grease to the cylinder joint pin (2) and (3). 3. Apply seal tape to the cylinder adaptor (4) and set the direction as shown in figure.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Rear Hanger Bracket (3-Point Hitch Lift Type) 1. Insert the rear hanger bracket (1) from left side of the frame holes, and set it with M8 bolt. (1) Rear Hanger Bracket (A) RCK54-24B-EC, RCK60-24B-EC (B) RCK60-27B-EC (C) RC60-24BR, RC60-27BR W1016620...
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Lift Arm, Lift Link and Connecting Rod 1. Install the lift arms (2), lift links (3) and connecting rods (1) to the rear hanger bracket with plain washers and cotter pins. NOTE •...
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Rear Link (When mounting the mower only) 1. Install the rear links (3) to the mid hanger brackets (1) with plain washers and cotter pins. 2. Attach the lift links (2) to the rear links (3) with clevis pins, plain washers and cotter pins.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Setting Mower 1. Turn the steering wheel fully left. 2. Install the mower from right side of the tractor. 3. Roll the mower under the tractor, and then return the steering wheel. W1030314 Mounting Universal Joint Rear Link 1.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Front Link [Side Discharge] 1. Hook the front link (3) with the clevis pin section to front end of the groove (2), and then turn the stopper (4) as shown in the figure.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Adjusting Front Link (Lift Cylinder Type) CAUTION • Before starting engine, make sure that all levers (including auxiliary hydraulic control lever) are in neutral position. • Shut off the engine and allow the mower blades to stop before making adjustment.
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G GENERAL RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Adjusting Front Link and Connecting Rod (3-Point Hitch Lift Type) CAUTION • Before starting the engine, change the mid-PTO and gear shift lever into neutral. • Shut off the engine and allow the mower blades to stop before making adjustments.
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MECHANISM CONTENTS 1. POWER TRANSMISSION ................M-1 2. LIFTING MECHANISM ................... M-3 [1] MOWER LIFT CYLINDER TYPE ............M-3 [2] 3-POINTS HITCH LIFT TYPE..............M-4 KiSC issued 11, 2006 A WWW.PlanDeGraissage.ORG...
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 2. LIFTING MECHANISM [1] MOWER LIFT CYLINDER TYPE (1) Front Link (3) Lift Link (4) Lift Arm (5) Mower Lift Cylinder (2) Rear Link The lifting of mower is performed by the hydraulic system installed on the tractor. For avoiding danger, the mower should be kept lifting when traveling.
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [2] 3-POINTS HITCH LIFT TYPE (1) Front Link (3) Lift Link (5) Connecting Rod (6) Lower Link (2) Rear Link (4) Lift Arm The lifting of mower is performed by the hydraulic system installed on the tractor. For avoiding danger, the mower should be kept lifting when traveling.
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 1. TROUBLESHOOTING Reference Symptom Probable Cause Solution Page Blade Does Not Turn • Mid-PTO system malfunctioning Check transmission – • Broken mower belt Replace mower belt Blade Speed Is Slow • Loosen mower belt Replace mower belt or tension spring •...
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 2. SERVICING SPECIFICATIONS Item Factory Specification Allowable Limit Pinion Shaft (without Mower Belt) Turning Force Less than 117.7 N – 12.0 kgf 26.5 lbs Turning Torque Less than 1.47 N·m – 0.15 kgf·m 1.08 ft-lbs Bevel Gears in Gear Box Backlash...
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 3. TIGHTENING TORQUES Tightening torques of screws, bolts and nuts on the table below are especially specified. (For general use screws, bolts and nuts: See page G-4.) Item N·m kgf·m ft-lbs Mower blade screw 98.1 to 117.7 10.0 to 12.0 72.3 to 86.8...
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM 4. CHECKING, DISASSEMBLING AND SERVICING [1] CHECKING AND ADJUSTING Checking Mower Blade 1. Check the cutting edge of mower blade. 2. Sharpen the cutting edges, if the mower blades are as shown in figure (2).
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Adjusting Cutting Height (Side Discharge Mower) 1. The cutting height can be adjusted from 38 mm to 102 mm (from 1.5 in. to 4.0 in.). 2. To adjust the cutting height, lift the mower slightly and close the 3-point lowering speed knob (1).
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Adjusting Cutting Height (Rear Discharge Mower) 1. The cutting height can be adjusted from 25 mm to 89 mm (from 1.0 in. to 3.5 in.). 2. To adjust the cutting height, lift the mower slightly and close the 3-point lowering speed knob.
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [2] DISASSEMBLING AND ASSEMBLING (1) RCK54-24B-EC, RCK60-24B-EC, RCK60-27B-EC (Side Discharge Mower) Universal Joint and Belt Covers 1. Remove the universal joint (1). 2. Remove the left and right belt covers (2), (3). (1) Universal Joint (3) Belt Cover (Right) (2) Belt Cover (Left)
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Gear Box and Mower Belt 1. Turn over the mower. 2. Remove the mower belt (1) from the tension pulley (5). 3. Unscrew the left and right gear box mounting screws (3), (4) and remove the gear box (2) from the mower deck.
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Center Pulley Holder 1. Unscrew the center pulley holder screws (5) and reamer screws (10). 2. Remove the upper oil seal (11) and lower oil seal (4). 3. Remove the internal snap ring (3) and ball bearing (2). (When reassembling) •...
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Outer Pulley and Blade Shaft 1. Unscrew the outer pulley mounting nut (22), and remove the outer pulley (25) and feather key (20). 2. Unscrew the pulley holder mounting screws (18), and separate the left pulley holder (30) and plate (26) from the mower deck.
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM (2) RC60-24BR, RC60-27BR (Rear Discharge Mower) Universal Joint and Belt Covers 1. Remove the universal joint (2) from the pinion shaft. 2. Remove the left and right belt covers (1), (3). (1) Belt Cover (Left) (3) Belt Cover (Right) (2) Universal Joint W1015130...
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Blade Boss 1. Remove the external snap ring (2). 2. Remove the blade boss (1). (1) Blade Boss (A) RC60-24BR (2) External Snap Ring (B) RC60-27BR W1015526 KiSC issued 11, 2006 A S-12 WWW.PlanDeGraissage.ORG...
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Gear Box and Mower Belt 1. Loosen the belt tension adjusting nuts (5), and remove the tension spring (4). 2. Unscrew the gear box mounting screws (2), and remove the mower belt (3). 3.
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Center Pulley Holder 1. Unscrew the center pulley holder screws (1), and remove the center pulley holder from the mower deck. 2. Remove the upper oil seal (10) and lower oil seal (8). 3.
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Outer Pulley and Blade Shaft 1. Unscrew the outer pulley mounting nut (18), and remove the outer pulley (21) and feather key (26). 2. Unscrew the pulley holder mounting screws (22), and separate the left pulley holder (24) from the mower deck.
ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM [3] SERVICING Turning Torque of Pinion Shaft 1. Remove the mower belt, and reassemble the gear box to the mower deck. 2. Wind a string around the pinion shaft and set a spring balance (or push-pull gauge) to the tip of the string, and then slowly pull the spring balance horizontally to measure the turning force.
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ROTARY MOWER RCK54/60-24B-EC · RCK60-27B-EC · RC60-24/27BR, WSM Backlash between Bevel Gears 1. Remove the gear box cap (3). 2. Place fuses the 19T bevel gear (2) on the pinion shaft (5). 3. Turn the pinion shaft. 4. Take out the fuses, and measure the thickness of fuses with an outside micrometer.
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EDITOR : KUBOTA FARM & INDUSTRIAL MACHINERY SERVICE, LTD. 64, ISHIZU-KITAMACHI, SAKAI-KU, SAKAI-CITY, OSAKA, 590-0823, JAPAN PHONE : ( 81 ) 72-241-1129 : ( 81 ) 72-245-2484 E-mail : ksos-pub@kubota.co.jp Printed in Japan 2006. 11, S, EI, EI, e Code No.9Y011-17110 KUBOTA Corporation 2001.
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