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IRBT 6004
Product manual
ABB IRBT 6004 Product Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Product Manual
Table of Contents
Overview of this Manual
Product Documentation
How to Read the Product Manual
Safety
Safety Information
Limitation of Liability
Requirements on Personnel
Safety Signals and Symbols
Safety Signals in the Manual
Safety Symbols on Manipulator Labels
Robot Stopping Functions
Safety During Installation and Commissioning
Safety During Operation
Safety During Maintenance and Repair
Emergency Release of the Robot Axes
Safety During Troubleshooting
Safety During Decommissioning
Installation and Commissioning
Overview of Installation and Commissioning Procedure
Operating Requirements
Zone Division
Unpacking
Acceptance Inspection
Unpacking
Storage
Storing the Cable Chain
Moving the Track Motion
Actions before Lifting
Lifting and Moving Track Motion IRBT 4004/6004/7004
Lifting Weight
Technical Data for the Track Motion
Measures of the Carriage Table
The Unit Is Sensitive to ESD
On-Site Installation
Foundation
Mounting Bolts
Hole Configuration
Track Motion IRBT 4004/6004/7004 Overview
Assembling the Sections of the Track Motion IRBT 4004/6004/7004 (Longer than 9M)
Positioning the Stand
Geometric Alignment of Track Motion IRBT 4004/6004/7004
Moving the Carriage Manually
Assembling the Pedestal (Option)
Delivery Quick-Guide
Assembling the Cable Tray and Manipulator
Assembling the Manipulator
Assembling the Cover and Side Plates
Assembling the Cable Tray
Electrical Installation
Lifting and Fitting the Cable Chain Murrplastik
The Cabling from the Controller
Connections
Introduction
Assembly of the Cable MS2 XS/P41
Connectors on the Controller
Connectors on Drive Module
Assembly of M12 Ethernet/Profinet Connector
Grounding Point
Routing the Robot's Cable Harness
IRB 6640 Inline
Irb 6640
IRB 6640 Pedestal Inline
IRB 6640 Pedestal 90
IRB 7600 Inline
Irb 7600
Adjustments
Adjusting Cables and Covers
Inspection Points of Cable Chain Murrplastik Prior to Start-Up
Software Installation
Starting the System for the First Time
Creating and Downloading a System
Arm Load
Check Travel Length
Updating the Revolution Counter on the Track Motion
Base Frame Configuration
Introduction
Configuration Examples
Motion Pattern Effects on Expected Component Life
Automatic Lubrication
Test Run after Installation, Maintenance, or Repair
Maintenance
Introduction
Maintenance Schedule and Expected Component Life
Specification of Maintenance Intervals
Maintenance Schedule
Gearbox Oil
Expected Component Life
Activities 100 Km
Cleaning and Lubricating the Ball Element
Cleaning and Lubricating the Gear Racks
Cleaning the Linear Guides
Activities 1 Month
Inspecting the Lubrication System
Testing the Manual Feed
Activities 3 Months
Inspecting the Cable Chain
Inspecting the Linear Guides
Inspecting the Brush
Activities 12 Months
Inspecting the Cables and Connectors
Inspecting the Mechanical Stops
Inspecting the Gearbox, Back Lash
Adjusting the Leveling
Activities 36 Months
Replacing the SMB Battery Pack
Repair
Introduction
Replacing the Gearbox (Including the Motor) and the Gear Wheel
Adjusting the Gearbox Backlash
Replacing the Motor
Changing the Track Motion Motor to Type a
Replacing the Gear Racks
Replacing the Linear Guides
Replacing the Ball Elements
Replacing the Mechanical Stops
Replacing the SMB Unit
Repair Procedures for Cable Chain Brevetti
Replacing the Cable Harness
Repair Procedures for Cable Chain Murrplastik
Replacing the Cable Chain
Replacing the Side Links, Glide Shoes and Covers
Replacing the Cables
Addition of Functional Ground (CP/CS Ethernet)
Automatic Lubrication System
Replacing the Oil Brush
Replacing the Hydraulic Hose and Repair of the Grease Pump
Calibration
When to Calibrate
Measuring Reference Values for Zero Position
Fine Calibration
Defining Base Frame
Decommissioning
Introduction to Decommissioning
Environmental Information
Lincoln Quicklub
Documentation for LINCOLN QUICKLUB
Reference Information
Introduction
Applicable Standards
Unit Conversion
Screw Joints
Weight Specifications
Standard Toolkit
Special Tools
Lifting Accessories and Lifting Instructions
Spare Parts
Spare Part Lists and Illustrations
Circuit Diagrams
Index
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ROBOTICS
Product manual
IRBT 4004/6004/7004
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