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CBR600RA 2007
Service manual
Honda CBR600RA 2007 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Service Rules
Model Identification
General Specifications
Lubrication System Specifications
Fuel System (Pgm-Fi) Specifications
Cooling System Specifications
Cylinder Head/Valves Specifications
Clutch/Starter Clutch/Gearshift Linkage Specifications
Crankcase/Transmission Specifications
Crankshaft /Piston/Cylinder Specifications
Rear Wheel/Suspension Specifications
Specifications
Ignition System Specifications
Electric Starter Specifications
Lights/Meters/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Noise Emission Control System
Technical Features
Operation
Frame/Body Panels/Exhaust System
Body Panel Locations
Service Information
Troubleshooting
Seat
Passenger Seat
Rear Cowl
Lower Cowl
Upper Inner Cowl/Headlight
Cover
Middle Cowl
Fuel Tank Cover/Side Cover
Rearview Mirror
Windscreen
Upper Cowl/Front Spoiler
Air Duct
Front Fender
Rear Fender a
Rear Fender B
Installation
REAR FENDER C
Seat Rail
Muffler
Exhaust Pipe
Maintenance
Service Information
Specifications
Torque Values
Maintenance Schedule
Fuel Line
Fuel Tank Lifting
Fuel Tank Lowering
Throttle Operation
Air Cleaner
Spark Plug
Valve Clearance
Engine Oil/Oil Filter
Oil Level Inspection
Radiator Coolant
Cooling System
Secondary Air Supply System
Evaporative Emission Control System
(California Type)
EGCV CABLE ('07, '08 Model)
Bearing Inspection
EGCV CABLE (after '08 Model)
Cable Adjustment
Drive Chain
Drive Chain Slack
Cleaning and Lubrication
Sprocket Inspection
Drive Chain Slider
Brake Fluid
Front Brake
Brake Pads Wear
Front Brake Pads
Rear Brake Pads
Brake System
Brake Lever Adjustment
Brake Pedal Height Adjustment
Brake Light Switch
Headlight Aim
Clutch System
Dest and
Suspension
Front Suspension Inspection
Front Suspension Adjustment
Rear Suspension Adjustment
Nuts,Bolts,Fasteners
Wheels/Tires
Steering Head Bearings
Lubrication System Diagram
Service Information •••••• ..... • ••••••• ••• ••••• 5-3 Oil Pump
Specifications
Oil Cooler
Oil Pressure Inspection
Installation
Oil Pump
Oil Cooler
Fuel System (Pgm-Fi)
Component Location
Service Information
Pgm-Fi Symptom Troubleshooting
Pgm-Fi System Location
Fuel System
Pgm-Fi System Diagram
Connector Location
Pgm-Fi Troubleshooting
General Troubleshooting
System Description
Information
Dtc Readout
Otc Troubleshooting
Mil Circuit Troubleshooting
Fuel Line Inspection
Quick Connect Fitting Installation
Fuel Pump Unit
Installation
Fuel Pump Relay
Fuel Tank
Air Cleaner Housing
Secondary Injector
Throttle Body
Primary Injector
Engine Idle Speeq
Iacv
Knock Sensor
Map Sensor
Output Voltage
Iat Sensor
Ect Sensor
Cmp Sensor
Bank Angle Sensor
Engine Stop Relay
Ecm
Secondary Air Supply System
System Inspection
Pair Control Solenoid Valve
Evap Purge Control Solenoid Valve/ Canister (California Type)
Egcv Servomotor
Egcv
Cooling System
System Flow Pattern
Service Information
Specifications
Troubleshooting
System Testing
Coolant Replacement
Replacement/ Air Bleeding
Thermostat Housing
Radiator
Water Pump
Mechanical Seal
Radiator Reserve Tank
Installation
Fan Motor Relay
Engine Removal/Installation
Engine Installation
Cylinder Head/Valves
Component Location
Service Information
Specifications
Troubleshooting
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover
Camshaft Removal
Cylinder Head Removal
Cylinder Head Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter
Clutch/Starter Clutch/Gearshift Linkage
Component Location
Service Information
Specifications
Torque Values
Troubleshooting
Right Crankcase Cover Removal
Clutch Lifter Lever
Right Crankcase Cover
Removal
Clutch
Gearshift Linkage
Right Crankcase Cover Installation
Torque Values
Alternator Cover Removal
Alternator Cover Installation
Component Location
Service Information ......................... 12-3 Shift Fork/Shift Drum
Crankcase Separation
Shift Fork/Shift Drum/ Transmission
CRANKCASE Assembly
Crankshaft /Piston/Cylinder
Specifications
Torque Values
Side Clearance Inspection
Main Journal Bearing
Crankpin Bearing
Piston Disassembly
Connecting Rod
Cylinder Inspection
Piston Installation
Front Wheel/Suspension/Steering
Component Location
Service Information
Specifications
Torque Values
Troubleshooting
Hesd Troubleshooting
Function Test
Hesd
Front Wheel
Installation
Steering Stem
Steering Head Bearing Pre-Load
Rear Wheel/Suspension
Component Location
Specifications
Torque Values
Rear Wheel
Installation
Shock Absorber
Shock Absorber Disposal Procedure
Suspension Linkage
Swingarm
Disassembly /Inspection
Rear Wheel
Hydraulic Brake
Component Location
Service Information
Specifications
Torque Values
Brake Pad/Disc
Brake Fluid Draining
Front Master Cylinder
Rear Master Cylinder
Brake Pad/Disc
Front Brake Pad Replacement
Rear Brake Pad Replacement
Brake Disc Inspection
Front Master Cylinder
Rear Master Cylinder
Front Brake Calipers
Rear Brake Caliper
Brake Pedal
Combined Abs
Component Location
Service Information
Combined Abs Troubleshooting Information
Combined Abs Indicator Circuit Troubleshooting
Troubleshooting
Wheel Speed Sensor
Air Gap Inspection
Combined Abs Control Unit
Front Valve Unit
Front Power Unit
Rear Valve Unit
Rear Power Unit
Battery /Charging System
System Diagram
Charging System
Charging Coil
Ignition System
System Diagram
Service Information
Torque Value
Troubleshooting
Ckp Sensor
Ignition System Inspection
Ckp Sensor
Ignition Timing
Electric Starter
Specification
Starter Relay Switch
System Location
Service Information
Troubleshooting
Headlight
Turn Signal Light
Brake/Tail/License Light
Combination Meter
Speedometer/Vs Sensor
Tachometer
Ect Sensor
Eop Switch
Fuel Level Sensor
Fuel Level Sensor Inspection
Fuel Meter Inspection
Ignition Switch
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Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
1. General Information
5
3. Frame/Body Panels/Exhaust System
73
4. Maintenance
107
5. Lubrication System
153
6. Fuel System (Pgm-Fi)
167
7. Cooling System
255
9. Cylinder Head/Valves
313
10. Clutch/Starter Clutch/Gearshift Linkage
351
12. Crankcase/Transmission
387
14. Front Wheel/Suspension/Steering
425
15. Rear Wheel/Suspension
477
16. Hydraulic Brake
519
17. Combined Abs
591
21. Lights/Meters/Switches
701
Table of Contents
Troubleshooting
SERVICE INFORMATION
76
PGM-FI SYMPTOM TROUBLESHOOTING
173
PGM-FI TROUBLESHOOTING
181
OTC TROUBLESHOOTING
186
MIL CIRCUIT TROUBLESHOOTING
210
TROUBLESHOOTING
258
TROUBLESHOOTING
318
TROUBLESHOOTING
354
TROUBLESHOOTING
433
HESD TROUBLESHOOTING
434
COMBINED ABS TROUBLESHOOTING INFORMATION
597
COMBINED ABS INDICATOR CIRCUIT TROUBLESHOOTING
603
TROUBLESHOOTING
680
TROUBLESHOOTING
705
TROUBLESHOOTING
735
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