Honda CBR600RA 2009 Manuals

Manuals and User Guides for Honda CBR600RA 2009. We have 1 Honda CBR600RA 2009 manual available for free PDF download: Service Manual

Honda CBR600RA 2009 Service Manual (744 pages)

Brand: Honda | Category: Motorcycle | Size: 85 MB

Table of Contents
5
General Information
5
Service Rules
6
Model Identification
7
General Specifications
10
Lubrication System Specifications
12
Fuel System (Pgm-Fi) Specifications
12
Cooling System Specifications
12
Cylinder Head/Valves Specifications
13
Clutch/Starter Clutch/Gearshift Linkage Specifications
13
Crankcase/Transmission Specifications
14
Crankshaft /Piston/Cylinder Specifications
14
Rear Wheel/Suspension Specifications
15
Specifications
16
Ignition System Specifications
16
Electric Starter Specifications
16
Lights/Meters/Switches Specifications
17
Standard Torque Values
18
Engine & Frame Torque Values
18
Lubrication & Seal Points
24
Cable & Harness Routing
26
Emission Control Systems
57
Noise Emission Control System
59
Technical Features
61
Operation
63
Frame/Body Panels/Exhaust System
73
Body Panel Locations
74
Service Information
76
Troubleshooting
76
Seat
77
Passenger Seat
77
Rear Cowl
78
Lower Cowl
79
Upper Inner Cowl/Headlight
81
Cover
81
Middle Cowl
82
Fuel Tank Cover/Side Cover
83
Rearview Mirror
84
Windscreen
85
Upper Cowl/Front Spoiler
85
Air Duct
87
Front Fender
88
Rear Fender a
89
Rear Fender B
90
Installation
91
REAR FENDER C
91
Seat Rail
92
Muffler
96
Exhaust Pipe
102
Maintenance
107
Service Information
108
Specifications
108
Torque Values
109
Maintenance Schedule
110
Fuel Line
111
Fuel Tank Lifting
111
Fuel Tank Lowering
113
Throttle Operation
116
Air Cleaner
116
Spark Plug
117
Valve Clearance
124
Engine Oil/Oil Filter
129
Oil Level Inspection
129
Radiator Coolant
132
Cooling System
132
Secondary Air Supply System
133
Evaporative Emission Control System
134
(California Type)
134
EGCV CABLE ('07, '08 Model)
134
Bearing Inspection
135
EGCV CABLE (after '08 Model)
136
Cable Adjustment
137
Drive Chain
138
Drive Chain Slack
138
Cleaning and Lubrication
139
Sprocket Inspection
140
Drive Chain Slider
143
Brake Fluid
143
Front Brake
143
Brake Pads Wear
143
Front Brake Pads
144
Rear Brake Pads
144
Brake System
145
Brake Lever Adjustment
145
Brake Pedal Height Adjustment
145
Brake Light Switch
146
Headlight Aim
146
Clutch System
146
Dest and
147
Suspension
147
Front Suspension Inspection
147
Front Suspension Adjustment
148
Rear Suspension Adjustment
149
Nuts,Bolts,Fasteners
150
Wheels/Tires
151
Steering Head Bearings
152
Lubrication System Diagram
154
Service Information •••••• ..... • ••••••• ••• ••••• 5-3 Oil Pump
155
Specifications
155
Oil Cooler
155
Oil Pressure Inspection
157
Installation
158
Oil Pump
159
Oil Cooler
165
Fuel System (Pgm-Fi)
167
Component Location
168
Service Information
169
Pgm-Fi Symptom Troubleshooting
173
Pgm-Fi System Location
174
Fuel System
175
Pgm-Fi System Diagram
176
Connector Location
178
Pgm-Fi Troubleshooting
181
General Troubleshooting
181
System Description
181
Information
181
Dtc Readout
182
Otc Troubleshooting
186
Mil Circuit Troubleshooting
210
Fuel Line Inspection
210
Quick Connect Fitting Installation
211
Fuel Pump Unit
215
Installation
216
Fuel Pump Relay
217
Fuel Tank
218
Air Cleaner Housing
220
Secondary Injector
220
Throttle Body
228
Primary Injector
233
Engine Idle Speeq
236
Iacv
236
Knock Sensor
238
Map Sensor
239
Output Voltage
239
Iat Sensor
240
Ect Sensor
240
Cmp Sensor
240
Bank Angle Sensor
241
Engine Stop Relay
243
Ecm
243
Secondary Air Supply System
246
System Inspection
246
Pair Control Solenoid Valve
247
Evap Purge Control Solenoid Valve/ Canister (California Type)
248
Egcv Servomotor
250
Egcv
253
Cooling System
255
System Flow Pattern
256
Service Information
257
Specifications
257
Troubleshooting
258
System Testing
259
Coolant Replacement
260
Replacement/ Air Bleeding
261
Thermostat Housing
262
Radiator
267
Water Pump
276
Mechanical Seal
276
Radiator Reserve Tank
280
Installation
280
Fan Motor Relay
280
Engine Removal/Installation
281
Engine Installation
296
Cylinder Head/Valves
313
Component Location
314
Service Information
315
Specifications
315
Troubleshooting
318
Cylinder Compression Test
319
Cylinder Head Cover Removal
319
Cylinder Head Cover
320
Camshaft Removal
321
Cylinder Head Removal
326
Cylinder Head Inspection
329
Valve Guide Replacement
332
Valve Seat Inspection/Refacing
333
Cylinder Head Assembly
336
Cylinder Head Installation
338
Camshaft Installation
340
Cylinder Head Cover Assembly
345
Cylinder Head Cover Installation
346
Cam Chain Tensioner Lifter
347
Clutch/Starter Clutch/Gearshift Linkage
351
Component Location
352
Service Information
353
Specifications
353
Torque Values
353
Troubleshooting
354
Right Crankcase Cover Removal
355
Clutch Lifter Lever
356
Right Crankcase Cover
373
Removal
373
Clutch
373
Gearshift Linkage
373
Right Crankcase Cover Installation
376
Torque Values
381
Alternator Cover Removal
382
Alternator Cover Installation
385
Component Location
388
Service Information ......................... 12-3 Shift Fork/Shift Drum
389
Crankcase Separation
391
Shift Fork/Shift Drum/ Transmission
392
CRANKCASE Assembly
402
Crankshaft /Piston/Cylinder
406
Specifications
407
Torque Values
407
Side Clearance Inspection
409
Main Journal Bearing
412
Crankpin Bearing
415
Piston Disassembly
419
Connecting Rod
420
Cylinder Inspection
421
Piston Installation
422
Front Wheel/Suspension/Steering
425
Component Location
426
Service Information
428
Specifications
428
Torque Values
429
Troubleshooting
433
Hesd Troubleshooting
434
Function Test
434
Hesd
434
Front Wheel
442
Installation
463
Steering Stem
465
Steering Head Bearing Pre-Load
475
Rear Wheel/Suspension
477
Component Location
478
Specifications
480
Torque Values
481
Rear Wheel
484
Installation
493
Shock Absorber
495
Shock Absorber Disposal Procedure
499
Suspension Linkage
501
Swingarm
502
Disassembly /Inspection
507
Rear Wheel
514
Hydraulic Brake
519
Component Location
520
Service Information
524
Specifications
524
Torque Values
525
Brake Pad/Disc
526
Brake Fluid Draining
527
Front Master Cylinder
539
Rear Master Cylinder
552
Brake Pad/Disc
563
Front Brake Pad Replacement
563
Rear Brake Pad Replacement
565
Brake Disc Inspection
566
Front Master Cylinder
567
Rear Master Cylinder
573
Front Brake Calipers
578
Rear Brake Caliper
584
Brake Pedal
587
Combined Abs
591
Component Location
592
Service Information
593
Combined Abs Troubleshooting Information
597
Combined Abs Indicator Circuit Troubleshooting
603
Troubleshooting
603
Wheel Speed Sensor
639
Air Gap Inspection
639
Combined Abs Control Unit
641
Front Valve Unit
642
Front Power Unit
649
Rear Valve Unit
655
Rear Power Unit
662
Battery /Charging System
667
System Diagram
668
Charging System
673
Charging Coil
674
Ignition System
677
System Diagram
678
Service Information
679
Torque Value
679
Troubleshooting
680
Ckp Sensor
680
Ignition System Inspection
681
Ckp Sensor
683
Ignition Timing
683
Electric Starter
685
Specification
687
Starter Relay Switch
698
System Location
702
Service Information
703
Troubleshooting
705
Headlight
706
Turn Signal Light
707
Brake/Tail/License Light
707
Combination Meter
708
Speedometer/Vs Sensor
711
Tachometer
713
Ect Sensor
714
Eop Switch
715
Fuel Level Sensor
716
Fuel Level Sensor Inspection
716
Fuel Meter Inspection
717
Ignition Switch
717
Handlebar Switches
718
Right Side
718
Left Side
719
Brake Light Switch
719
Clutch Switch
720
Neutral Switch
721
Sidestand Switch
721
Horn
724
Turn Signal Relay
724
Headlight Relay
725
Wiring Diagrams
729
Troubleshooting
735
Poor Handling
740

Honda Categories

Motorcycle Automobile Offroad Vehicle

Lawn Mower Engine

More Honda Manuals

Honda CBR600RA 2009 Manuals

Honda CBR600RA 2009 Service Manual (744 pages)

Table of Contents

Related Products

Honda Categories