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LiuGong CPCD18 Operation And Maintenance Manual

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202002010
CPC(D)15-50
CPCD15-35 (LPG)
FORKLIFT TRUCK
( 英语 )
OPERATION AND
MAINTENANCE MANUAL

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Summary of Contents for LiuGong CPCD18

  • Page 1 202002010 CPC(D)15-50 CPCD15-35 (LPG) FORKLIFT TRUCK ( 英语 ) OPERATION AND MAINTENANCE MANUAL...

  • Page 3: Important Safety Information

    The specification, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service given to the product. Obtain the complete and most current information before starting any job. LiuGong has the most current information available.

  • Page 5: Table Of Contents

    CONTENTS February 28, 2020 CPC(D)15-50, CPCD15-35(LPG) CONTENTS Preface Operation Manual Before Operation ........... 115 Safety Information Operator Controls and Instrument Panels ..Safety Decals and Decal Locations ....4 ............... 116 General Hazard Information ......18 Engine Starting ..........131 Crushing and Cutting Prevention .....21 Operation Techniques ........
  • Page 6 CONTENTS February 28, 2020 CPC(D)15-50, CPCD15-35(LPG)

  • Page 7: Operation

    Skill and techniques develop as the Use this machine only for the purpose described operator gains knowledge of the machine and its in this manual. Contact your LiuGong dealer for capabilities. approval before making any modifications or adding attachments to the machine. The addition...

  • Page 8: Maintenance Intervals

    CPCD30/CPCD35 A1 series specifications are the latest product information CPCD30/CPCD35(LPG) A series obtainable at the time of publication. Guangxi CPC35Z/CPCD35Z A series LiuGong Company will reserve the right to make CPC38/CPCD38 A series change without notice. CPC40/CPCD40 A series Certified Engine Maintenance...

  • Page 9: Main Components Of The Machine

    15. Fork Serial Number of the Machine and Parts Product Identification Number (PIN) and Serial Numbers Manufactures Name Guangxi Liugong Machinery Co., Ltd Product Identification Number (PIN) Serial Number of Engine Serial Number of Transmission Serial Number of Front Axle...

  • Page 10: Safety Information

    Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Safety Information "Caution" is also used to indicate safety information relating to unsafe operations which may cause personal injuries. "Danger" represents the most dangerous conditions. The Safety Symbol safety signs "Danger"...
  • Page 11 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal location 1 Used for 1.5t forklifts 1. WARNING DECAL 7. WARNING DECAL 2. NOTICE DECAL 8. WARNING DECAL 3. DANGER DECAL 9. CAUTION DECAL 4. DANGER DECAL 10.
  • Page 12 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal location 2 Used for 2.0t, 2.5t, 3.0t, 3.5t,4.0t forklifts FORKLIFT TRUCK Guang xi Liu gon g Machin ery Co., Ltd. N o.1Li u tai R oad, Liuz hou, Guan gx i 54 50 07, PR Chin a Manufac tured B y Shanghai Liugon g Fork l i ft Truck Co.
  • Page 13 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 1 WARNING DECAL (Located on the instrument stand) 1. Weight of load must not exceed rated capacity of forklift. Ensure load is stable and position on the forks to prevent load slipping when lifting or travel.
  • Page 14 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 3 DANGER DECAL (Located on left side of mast.) CRUSH HAZARD. Do not enter working area of forklift. 74A3293 Fig. 4 DANGER DECAL (Located on left side of mast.) No passengers on or under fork.
  • Page 15 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 5 WARNING DECAL (Located on the engine hood) Before starting: Only trained qualified operators should operate forklift truck. Check every control and alarm system before operating forklift truck.
  • Page 16 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 6 WARNING DECAL (Located near the tire) IMPACT HAZARD. During inflation of tire, stand forward or behind wheel. Release pressure before repair. Read and understand Operation&...
  • Page 17 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 9 CAUTION DECAL (Located on the counterweight) Hot surface, keep clear 74A3625 Fig. 10 WARNING DECAL (Located on the middle beam of mast) CRUSH HAZARD. Keep clear of mast. 74A3303 Fig.
  • Page 18 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal location 3 Used for 4.5t, 4.7t, 5.0t forklifts 1. SYMBOL 18. CAUTION DECAL 2. DECAL 19. WARNING DECAL 3. LUBRICATION CHART 20. WARNING DECAL 4. DANGER DECAL 21.

  • Page 19: Decal Information

    Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 4 DANGER DECAL (Located on left side of mast) No passengers on or under fork. 74A3301 Fig. 5 DANGER DECAL (Located on left side of mast.) CRUSH HAZARD.
  • Page 20 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 6 WARNING DECAL (Located on the middle beam of mast.) CRUSH HAZARD. Keep clear of mast. 74A3303 Fig. 7 WARNING DECAL (Located in the cab.) CRUSH HAZARD.
  • Page 21 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 12 NOTICE DECAL (Located near the seat) The air spring self-locking function must be cancelled before closing the engine hood. 79A0317 Fig. 14 WARNING DECAL (Located near the tire.) IMPACT HAZARD.
  • Page 22 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 19 WARNING DECAL (Located near the drive belt of engine.) ENTANGLEMENT HAZAED. Keep clear or stop engine before servicing. 74A3171 Fig. 20 WARNING DECAL (Located near the engine fan) CUTTING HAZARD.
  • Page 23 Safety Information February 28, 2020 Safety Decals and Decal Locations CPC(D)15-50, CPCD15-35(LPG) Decal information Fig. 22 NOTICE DECAL Engine coolant contains antifreeze (Located in the cab.) protection to Engine coolant contains antifreeze protection - 35 癈 (- 31 癋 ). Change coolant to -35 C(-31°F).

  • Page 24: General Hazard Information

    Safety Information February 28, 2020 General Hazard Information CPC(D)15-50, CPCD15-35(LPG) General Hazard Information Be familiar with all safety cautions, failure to observe could result in property damage, serious injury or even death. Only trained and qualified personnel should be allowed to operate or maintain the machine. Wear relevant personal protective equipment (PPE) such as a hard hat, ear protection, safety glasses, safety shoes and gloves when...
  • Page 25 Secure all loose items such as lunch boxes, tools and others. Report all required repairs in time. Do not allow unauthorized personnel on or around the machine . Guangxi LiuGong bears no responsibility for failures caused by modifications to machine structure without Liugong’s permission.
  • Page 26 Safety Information February 28, 2020 General Hazard Information CPC(D)15-50, CPCD15-35(LPG) Compressed Air Even a pin-hole size leak can cause serious injury, If you are hit by spraying high-pressure oil, Compressed air can cause personal injury. When see a doctor for treatment at once. using compressed air for cleaning, wear a protective face shield, protective clothing, hearing protection and protective shoes.

  • Page 27: Crushing And Cutting Prevention

    Equipment and replacement parts maintenance is performed. shipped from LiuGong have no asbestos in them. Rotating or moving parts have cutting or crush LiuGong recommends the use of genuine factory hazard. Keep clear or stop engine before spare parts only.

  • Page 28: Fire & Explosion Prevention

    Safety Information February 28, 2020 Fire & Explosion Prevention CPC(D)15-50, CPCD15-35(LPG) Coolant Relieve all residual pressure in air, oil, fuel or cooling systems before any lines, connectors or At operating temperature, the engine coolant is related items are disconnected or removed. hot and under pressure.
  • Page 29 Leaks can cause accumulate on the machine. fires. Contact LiuGong or your LiuGong Dealer Do not operate the machine near an open flame. for factory authorized replacement parts.

  • Page 30: Fire Extinguishers And First-Aid Kit

    Safety Information February 28, 2020 Fire Extinguishers and First-aid Kit CPC(D)15-50, CPCD15-35(LPG) Make sure that all clamps, guards and heat Inspect and service the fire extinguisher shields are properly installed. During operation regularly. Obey the recommendations on the this will prevent vibration, abrasion, friction with instruction plate and all local laws and other parts and guard from excessive heat.

  • Page 31: Tire Explosion Prevention

    Nitrogen helps to prevent oxidation tires in a tire service shop. of the rubber, deterioration of rubber, and corrosion of rim components. LiuGong can provide the pneumatic tire or cushion tire for you according your requirement. Attachment Cautions Attachments should only be installed by...

  • Page 32: Cautions About Machine Operation

    Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Cautions about Machine Understand the rated load, speed range, the characteristics of braking and steering, turning Operation radius and the space clearance for operation. Remember that rain, snow, ice, gravel and soft Mounting and Dismounting earth may change the performance of the machine.
  • Page 33 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Check the condition of the electrical wiring Do not start the engine until seated in the harness and fuses, replace or repair as operators seat and the seat belt is firmly necessary.
  • Page 34 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Never run the engine in a closed or poorly Machine Operation ventilated environment. If working inside a building, open the doors and windows to ensure Before operating the machine on roads, check enough ventilation and try to prevent exhaust whether the machine meets the requirements of gas poisoning.
  • Page 35 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) The operator has a primary responsibility to While driving, do not reach your arms or legs protect the safety of pedestrians. Priority must outside the forklift truck or into the mast. Never always be given to pedestrians.
  • Page 36 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Make sure that the goods on pallet are secured. Secure the goods with ropes before shipping. Use the proper size pallet for loading. Check the condition, strength and loading capacity of the pallet.
  • Page 37 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Always use the load backrest extension and Carry loads as close to the ground as possible. overhead guard for high stacking, especially be Keep the forks 15 to 20mm off the ground in cautious of falling objects when stacking.
  • Page 38 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Keep a safe distance between machines so as to Slow down the forklift when driving on a wet road be able to stop the machine safely under any surface and slippery ground. circumstance.
  • Page 39 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) It is not allowed to drive across unsolidified Pay attention to the overhead goods and the obstacles on the road. It is better to remove the clearance between the mast and the obstacle. obstacles before going across and avoid driving The distance between the equipment at the across uneven road surface to prevent loosening...
  • Page 40 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) When carrying goods with huge size and the Drive the machine forward when going up a hill front sight has been blocked, you should drive with a load. Drive the machine in reverse when with reverse gear, or move forward under a going down a hill with a load to avoid tipping signalman’s help.
  • Page 41 Safety Information February 28, 2020 Cautions about Machine Operation CPC(D)15-50, CPCD15-35(LPG) Check the condition of the forklift after finishing Stop the engine, if the electronic choke engine is work everyday. Report any faults of the machine unavailable, you need to pull back the choke to relevant personnel if any fault is found.

  • Page 42: Cautions About Machine Maintenance

    Safety Information February 28, 2020 Cautions about Machine Maintenance CPC(D)15-50, CPCD15-35(LPG) Cautions about Machine Chock the wheel of the trailer to make it unable to move. Maintenance Prepare the Working Area Choose a clean and flat area with adequate space, enough light, and good ventilation to carry out any repair work.

  • Page 43: Stability And Barycenter

    Safety Information February 28, 2020 Stability and Barycenter CPC(D)15-50, CPCD15-35(LPG) Remove all paint from the place to be welded, so When carrying out the cleaning operation, wear as to prevent harmful gas from being produced. suitable PPE. Consider exposure to: chemicals, slippery surfaces, high pressure water spray and Do not inhale smoke produced by burning paint.
  • Page 44 Safety Information February 28, 2020 Stability and Barycenter CPC(D)15-50, CPCD15-35(LPG) Forklift Stability Use front wheel as a pivot, two side weights keep in balance. Barycenter of the load and forklift determines the forklift stability. 2. Vehicle barycenter 3. Resultant barycenter 4.

  • Page 45: Sound

    104dB CPCD35(LPG) A series 1. Safety area 105dB CPC30/CPC35 A series Max. Lift Capacity CPCD30/CPCD35 A series (Xinchai 104dB A498BT1) Load center is the distance from the goods 105dB CPCD30/CPCD35 A series center on the forks to fork vertical. Max. lift...

  • Page 46: Key Spare Parts To Be Periodically Changed

    Safety Information February 28, 2020 Key Spare Parts to be Periodically Changed CPC(D)15-50, CPCD15-35(LPG) Key Spare Parts to be Periodically Changed Key spare parts to be periodically changed Changing intervals (year) Brake hose or tube Hydraulic hose of lift system Lift chains High pressure hose or tube of hydraulic system Oil cup of brake liquid...

  • Page 47: Applications And Specifications

    Do not use the machine beyond the stipulated application scope, Guangxi LiuGong Machinery Co., Ltd will not bear any safety liability, and these safety liabilities will be born by users. Under any cases, do not use the forbidden operation outlined in this manual.

  • Page 48: Main Specifications

    Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Specifications All rated operation specification are collected from the machine operation on a hard and flat ground. When the machine is operated in conditions that different from the above-mentioned condition (e. g. on soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
  • Page 49 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--1-1 Model CPC20 CPC20 Power Type Diesel Diesel General Base Capacity rated load center 2000 2000 Load Center Service Weight unloaded 3355 3355 Weights loaded/unloaded, front 4680/1470...
  • Page 50 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--1-2 Model CPC25 CPC25 Power Type Diesel Diesel General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3555 3555 Weights loaded/unloaded, front 5300/1360...
  • Page 51 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--2-1 Model CPCD15 CPCD15 Power Type Diesel Diesel General Base Capacity rated load center 1500 1500 Load Center Service Weight unloaded 2700 2700 Weights loaded/unloaded, front 3680/1030...
  • Page 52 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--2-2 Model CPQYD15 Power Type General Base Capacity rated load center 1500 Load Center Service Weight unloaded 2700 Weights loaded/unloaded, front 3680/1030 Axle Load loaded/unloaded, rear 520/1670...
  • Page 53 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--3 Model CPCD18 CPCD18 Power Type Diesel Diesel General Base Capacity rated load center 1800 1800 Load Center Service Weight unloaded 2920 2920 Weights loaded/unloaded, front 4130/1000...
  • Page 54 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--4-1 Model CPCD18 CPCD20 Power Type Diesel General Base Capacity rated load center 1800 2000 Load Center Service Weight unloaded 2920 3355 Weights loaded/unloaded, front kg 4130/1000...
  • Page 55 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--4-2 Model CPCD20 Power Type Diesel General Base Capacity rated load center 2000 Load Center Service Weight unloaded 3355 Weights loaded/unloaded, front 4680/1470 Axle Load loaded/unloaded, rear...
  • Page 56 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--5-1 Model CPCD20 CPCD20 Power Type Diesel Diesel General Base Capacity rated load center 2000 2000 Load Center Service Weight unloaded 3355 3355 Weights loaded/unloaded, front kg...
  • Page 57 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--5-2 Model CPCD20 Power Type Diesel General Base Capacity rated load center 2000 Load Center Service Weight unloaded 3355 Weights loaded/unloaded, front 4680/1470 Axle Load loaded/unloaded, rear...
  • Page 58 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--6-1 Model CPCD20 Power Type General Base Capacity rated load center 2000 Load Center Service Weight unloaded 3355 Weights loaded/unloaded, front 4680/1470 Axle Load loaded/unloaded, rear 580/1890...
  • Page 59 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--6-2 Model CPCD25 CPCD25 Power Type General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3555 3555 Weights loaded/unloaded, front kg 5300/1360 5300/1360...
  • Page 60 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--7-1 Model CPCD25 CPCD25 Power Type Diesel Diesel General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3555 3555 Weights loaded/unloaded, front kg...
  • Page 61 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--7-2 Model CPCD25 Power Type Diesel General Base Capacity rated load center 2500 Load Center Service Weight unloaded 3555 Weights loaded/unloaded, front 5300/1360 Axle Load loaded/unloaded, rear...
  • Page 62 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--8 Model CPCD25 CPCD25 Power Type Diesel Diesel General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3355 3555 Weights loaded/unloaded, front kg...
  • Page 63 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)(SRT)--9-1 Model CPCD20 CPCD20 Power Type Diesel Diesel General Base Capacity rated load center 2000 2000 Load Center Service Weight unloaded 3500 3500 Weights loaded/unloaded, front kg...
  • Page 64 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)(SRT)--9-2 Model CPCD20 Power Type Diesel General Base Capacity rated load center 2000 Load Center Service Weight unloaded 3500 Weights loaded/unloaded, front 4790/1505 Axle Load loaded/unloaded, rear...
  • Page 65 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)(SRT)--10-1 Model CPCD25 CPCD25 Power Type Diesel Diesel General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3800 3800 Weights loaded/unloaded, front 5550/1450...
  • Page 66 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)(SRT)--10-2 Model CPCD25 CPCD25 Power Type Diesel Diesel General Base Capacity rated load center 2500 2500 Load Center Service Weight unloaded 3800 3800 Weights loaded/unloaded, front kg...
  • Page 67 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--11-1 Model CPC30 CPC30 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4170 4170 Weights loaded/unloaded, front kg 6350/1620 6350/1620 Axle Load...
  • Page 68 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--11-2 Model CPC30 Power Type Diesel General Base Capacity rated load center 3000 Load Center Service Weight unloaded 4170 Weights loaded/unloaded, front 6350/1620 Axle Load loaded/unloaded, rear 820/2550 Tire Type Pneumatic...
  • Page 69 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--12 Model CPC30 CPC30 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4170 4170 Weights loaded/unloaded, front kg 6350/1620 6350/1620 Axle Load...
  • Page 70 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--13-1 Model CPC35 CPC35 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4370 4370 Weights loaded/unloaded, front kg 7040/1570 7040/1570 Axle Load...
  • Page 71 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--13-2 Model CPC35 Power Type Diesel General Base Capacity rated load center 3500 Load Center Service Weight unloaded 4370 Weights loaded/unloaded, front 7040/1570 Axle Load loaded/unloaded, rear 830/2800 Tire Type Pneumatic...
  • Page 72 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--14 Model CPC35 CPC35 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4370 4370 Weights loaded/unloaded, front kg 7040/1570 7040/1570 Axle Load...
  • Page 73 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--15-1 Model CPCD30 CPCD30 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4230 4230 Weights loaded/unloaded, front kg 6400/1650 6400/1650 Axle Load...
  • Page 74 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--15-2 Model CPCD30 Power Type Diesel General Base Capacity rated load center 3000 Load Center Service Weight unloaded 4230 Weights loaded/unloaded, front 6400/1650 Axle Load loaded/unloaded, rear 830/2580 Tire Type Pneumatic...
  • Page 75 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--16-1 Model CPCD30 CPCD30 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4230 4230 Weights loaded/unloaded, front kg 6400/1650 6400/1650 Axle Load...
  • Page 76 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--16-2 Model CPCD30 Power Type Diesel General Base Capacity rated load center 3000 Load Center Service Weight unloaded 4230 Weights loaded/unloaded, front 6400/1650 Axle Load loaded/unloaded, rear 830/2580 Tire Type Pneumatic...
  • Page 77 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--17 Model CPCD30 CPCD30 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4230 4230 Weights loaded/unloaded, front kg 6400/1650 6400/1650 Axle Load...
  • Page 78 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--18 Model CPCD30 Power Type Diesel General Base Capacity rated load center 3000 Load Center Service Weight unloaded 4230 Weights loaded/unloaded, front 6400/1650 Axle Load loaded/unloaded, rear...
  • Page 79 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--19-1 Model CPCD35 CPCD35 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4430 4430 Weights loaded/unloaded, front 7080/1580 7080/1580 Axle Load loaded/unloaded, rear...
  • Page 80 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--19-2 Model CPCD35 CPCD35 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4430 4430 Weights loaded/unloaded, front 7080/1580 7080/1580 Axle Load loaded/unloaded, rear...
  • Page 81 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--20-1 Model CPCD35 CPCD35 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4430 4430 Weights loaded/unloaded, front 7080/1580 7080/1580 Axle Load loaded/unloaded, rear...
  • Page 82 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A(A6) series)--20-2 Model CPCD35 Power Type Diesel General Base Capacity rated load center 3500 Load Center Service Weight unloaded 4430 Weights loaded/unloaded, front 7080/1580 Axle Load loaded/unloaded, rear 850/2850 Tire Type Pneumatic...
  • Page 83 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A1 series)--21-1 Model CPC30 A1 CPCD30 A1 Power Type Diesel Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4170 4230 Weights loaded/unloaded, front 6350/1620 6400/1650 Axle Load...
  • Page 84 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A1 series)--21-2 Model CPC35 A1 CPCD35 A1 Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4370 4430 Weights loaded/unloaded, front 7040/1570 7080/1580 Axle Load...
  • Page 85 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--22 Model CPCD35 Power Type Diesel General Base Capacity rated load center 3500 Load Center Service Weight unloaded 4430 Weights loaded/unloaded, front 7080/1580 Axle Load loaded/unloaded, rear...
  • Page 86 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--23 Model CPCD30 CPCD30 Power Type Diesel General Base Capacity rated load center 3000 3000 Load Center Service Weight unloaded 4230 4230 Weights loaded/unloaded, front kg 6370/1660...
  • Page 87 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--24 Model CPCD35 CPCD35 Power Type Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4430 4430 Weights loaded/unloaded, front kg 7080/1600...
  • Page 88 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A (A6) series)--25 Model CPCD30 CPCD35 Power Type Diesel Diesel General Base Capacity rated load center 3000 3500 Load Center Service Weight unloaded 4230 4430 Weights loaded/unloaded, front kg 6400/1650 7080/1580 Axle Load...
  • Page 89 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--26 Model CPC35Z CPCD35Z Power Type Diesel Diesel General Base Capacity rated load center 3500 3500 Load Center Service Weight unloaded 4700 4760 Weights loaded/unloaded, front kg...
  • Page 90 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--27 Model CPC38 CPCD38 Power Type Diesel Diesel General Base Capacity rated load center 3800 3800 Load Center Service Weight unloaded 4700 4760 Weights loaded/unloaded, front kg...
  • Page 91 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series CPC40/Exp CPCD40/Exp)--28 Model CPC40 CPCD40 Power Type Diesel Diesel General Base Capacity rated load center 4000 4000 Load Center Service Weight unloaded 5120 5180 Weights loaded/unloaded, front kg...
  • Page 92 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series CPC40/Exp CPCD40/Exp)--29 Model CPCD40 CPCD40 Power Type Diesel Diesel General Base Capacity rated load center 4000 4000 Load Center Service Weight unloaded 5120 5180 Weights loaded/unloaded, front kg...
  • Page 93 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series CPC40/Exp CPCD40/Exp)--30 Model CPCD40 Power Type Diesel General Base Capacity rated load center 4000 Load Center Service Weight unloaded 5180 Weights loaded/unloaded, front 8290/1860 Axle Load...
  • Page 94 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--31-1 Model CPC45 CPC47 Power Type Diesel Diesel General Base Capacity rated load center 4500 4700 Load Center Service Weight unloaded 6400 6500 Weights loaded/unloaded, front kg...
  • Page 95 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--31-2 Model CPC50 Power Type Diesel General Base Capacity rated load center 5000 Load Center Service Weight unloaded 6650 Weights loaded/unloaded, front 10350 Axle Load loaded/unloaded, rear...
  • Page 96 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--32-1 Model CPC45 CPC47 Power Type Diesel Diesel General Base Capacity rated load center 4500 4700 Load Center Service Weight unloaded 6400 6500 Weights loaded/unloaded, front kg...
  • Page 97 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification (A series)--32-2 Model CPC50 Power Type Diesel General Base Capacity rated load center 5000 Load Center Service Weight unloaded 6650 Weights loaded/unloaded, front 10350 Axle Load loaded/unloaded, rear...
  • Page 98 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification--33-1 Model CPC45(Yunnei) CPC47(Yunnei) Power Type Diesel Diesel General Base Capacity rated load center 4500 4700 Load Center Service Weight unloaded 6400 6500 Weights loaded/unloaded, front kg 9620/3510 10000/3550 Axle Load loaded/unloaded, rear 1280/2890...
  • Page 99 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification--33-2 Model CPC50(Yunnei) Power Type Diesel General Base Capacity rated load center 5000 Load Center Service Weight unloaded 6650 Weights loaded/unloaded, front 10350/3610 Axle Load loaded/unloaded, rear 1300/3040 Tire Type Pneumatic Wheels front / rear...
  • Page 100 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Machine Specification--34 Model CPCD45 CPCD50 Power Type Diesel Diesel General Base Capacity rated load center 4500 5000 Load Center Service Weight unloaded 6570 6800 Weights loaded/unloaded, front kg 9820/3000 10610/3040 Axle Load loaded/unloaded, rear 1325/3570...

  • Page 101: Specifications

    Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--1 Item Specifications Xinchai Xinchai Xinchai Xinchai Model A490BPG A498BPG A498BT1 4D27G31-005 4-stroke, direct 4-stroke, direct 4-stroke, direct 4-stroke in line, injection, water Type injection, overhead injection, overhead electronic control VE cooling, overhead valve...
  • Page 102 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--2 Item Specifications Xinchai Xinchai Xinchai Xinchai Model NC485BPG 4D32G31-009 4D32ZG31-034 4D35ZG31-007 4-stroke, direct 4-stroke in line, 4-stroke in line, 4-stroke in line, injection, water turbocharged, turbocharged, Type electronic control VE cooling, overhead electronic control...
  • Page 103 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--3 Item Specifications Model Xinchai C490BPG-413 Xinchai 4D35ZG31 Xinchai 4D35ZG31-008 4-stroke, direct 4-stroke in line, 4-stroke in line, Type injection, water cooling, turbocharged, direct turbocharged, direct overhead valve injection, overhead valve injection, overhead valve Closed, pressure water...
  • Page 104 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--4 Item Specifications Model Isuzu C240PKJ-30 Isuzu 4JG2-B-A-05-C2 Isuzu C240NKFC-01 4-stroke, non-direct 4-stroke, non-direct 4-stroke, direct injection, Type injection, water cooling, injection, water cooling, overhead valve overhead valve overhead valve Type of cooling Water cooling...
  • Page 105 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--5 Item Specifications Model Yanmar 4TNE92 Yanmar 4TNE98 NON-CERTIFIED GM3.0 4-stroke, direct injection, 4-stroke, direct injection, 4-stroke, direct injection, Type overhead valve overhead valve overhead valve Type of cooling Water cooling Water cooling Closed, pressure water cooling...
  • Page 106 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--6 Item Specifications Quanchai Model Quanchai 4C5-75U31 MITSUBISHI S4S 4C2-50V32 (C02-625) 4-stroke in line, 4-stroke in line, electronic 4-stroke, direct injection, Type turbocharged, electronic control VE pump overhead valve control unit pump Type of cooling Water cooling...
  • Page 107 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--7 Item Specifications Model NISSAN K21 NISSAN K25 CUMMINS QSF2.8T3NA49 4-stroke, non-direct 4-stroke, non-direct 4-stroke, direct injection, water Type injection, water cooling, injection, water cooling, cooling overhead valve overhead valve Type of cooling Water cooling...
  • Page 108 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Main Components Specifications--8 Item Specifications Model Yunnei YN4B075-30CR2 4-stroke in line, turbocharged,common rail, direct Type injection, overhead valve Type of cooling Water cooling Order of ignition 1-3-4-2 Cylinder bore. x stroke Φ92mm X105mm Capacity 2.79L...
  • Page 109 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) Work scope Operate the machine according to the rated load capacity in the load curve chart. (The load chart is used for CPC15 / CPCD15, 2-stage mast, double valve.) (The load chart is used for CPC18 / CPCD18, 2-stage mast, double valve.)
  • Page 110 February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart is used for CPC18 / CPCD18, 2-stage mast, triple valve.) (The load chart is used for CPC20 / CPCD20 / CPCD20 (LPG) / CPC20 (A series) / CPCD20 (A series) mast.)
  • Page 111 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart is used for CPC25 / CPCD25 / CPCD25 (LPG) / CPC25 (A series) / CPCD25 (A series) mast.)
  • Page 112 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart is used for CPC30 / CPCD30, 2-stage mast, double valve.) (The load chart is used for CPC30 / CPCD30, 2-stage mast, triple valve.)
  • Page 113 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPC30 / CPCD30, 3-stage mast, double valve.) (The load chart used for CPC30 / CPCD30, 3-stage mast, triple valve.)
  • Page 114 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPC35 / CPCD35, 2-stage mast, double valve.) (The load chart used for CPC35 / CPCD35, 2-stage mast, triple valve.)
  • Page 115 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPC35 / CPCD35, 3-stage mast, double valve.) (The load chart used for CPC35 / CPCD35, 3-stage mast, triple valve.)
  • Page 116 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPC38 / CPCD38, 2-stage mast, full free.) (The load chart used for CPC38 / CPCD38, 2-stage mast, full free, with sideshift.)
  • Page 117 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPC38 / CPCD38, 3-stage mast, full free.) (The load chart used for CPC38 / CPCD38, 3-stage mast, full free, with sideshift.)
  • Page 118 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart is used for CPC40 / CPCD40, 2-stage mast.)
  • Page 119 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPCD45, 2-stage mast) (The load chart used for CPCD45, 2-stage mast, with sideshift.)
  • Page 120 Applications and Specifications February 28, 2020 Main Specifications CPC(D)15-50, CPCD15-35(LPG) (The load chart used for CPCD50, 2-stage mast) (The load chart used for CPCD50, 2-stage mast, with sideshift.)

  • Page 121: Operation Manual

    Operation Manual February 28, 2020 Before Operation CPC(D)15-50, CPCD15-35(LPG) Operation Manual Before Operation Mounting and Dismounting Before mounting or dismounting the ● machine, check the condition of handrails, ladders and steps. Clean them of grease, lubricants and dirt before use. Repair any damaged parts and tighten loose bolts.

  • Page 122: Operator Controls And Instrument Panels

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Operator Controls and Instrument Panels Mechanical Forklift 4 5 6 1. Parking brake lever 7. Accelerator pedal 2. Steering wheel 8. Turn signal light switch 3. Clutch pedal (Mechanical) 9.
  • Page 123 Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Hydraulic Forklift (electronic shift gears) 1. Parking brake lever 7. Accelerator pedal 2. Steering wheel 8. Fwd / Bwd shift control lever 3. Fine adjustment pedal 9. Lifting lever 4.
  • Page 124 Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Hydraulic Forklift (manual shift gears) 1. Parking brake lever 7. Accelerator pedal 2. Steering wheel 8. Gear control lever 3. Fine adjustment pedal 9. Lifting lever 4. Turn signal light switch 10.

  • Page 125: Start Switch

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Start Switch The start switch is located on the right side of the steering column, and has four positions Do not turn the start switch to the PREHEAT progressing in a clockwise direction.

  • Page 126: Battery Terminal

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Battery Terminal The battery terminals connect all the electric units of the battery. You should turn the start switch to the OFF position when connecting or disconnecting the battery terminal. Keep the battery terminals connected under normal condition.

  • Page 127: Instrument Panel

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Instrument Panel If the indicator turns on during operation, that indicates that there is a fault in the charge circuit, you should park the machine on a safe and convenient place for repair at once.

  • Page 128: Operator Controls

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Operator Controls Control Valve Lever The control valve lever is used to lift and stack Shift Control Lever (Mechanical) the goods. 1. Lifting lever 1. Forward /Backward shift control lever 2.

  • Page 129: Parking Brake Lever

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Parking Brake Lever Service Brake Pedal The parking brake lever is located at the left side The service brake pedal is located in the front of the steering wheel. right side of the operator’s seat.

  • Page 130: Steering Wheel

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Clutch Pedal (Mechanical) Steering Wheel The clutch pedal is located in the front left side of the operator’s seat. An ordinary steering wheel is provided for this machine. The steering wheel is located inside the cab (a closed cab is optional) and connected To change gear, you must depress down the with the hydraulic metering pump.

  • Page 131: Horn Button

    Before using the seat belt, check it for good condition. Replace it in time if necessary. If the machine is equipped with a Xinchai diesel For seat belt replacement, consult with LiuGong engine (homemade), you should pull back the dealer.

  • Page 132: Overhead Guard

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Overhead Guard The buckle of the seat belt is located at the rear right side of the seat. Insert catch of the seat belt into the buckle to lock it. Overhead guard is an important safety part to avoid goods falling off from the machine and A red button is provided by side of the buckle.

  • Page 133: Engine Hood

    Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Engine Hood Fork Lift and loosen the locking pins on both sides of the fork to adjust the fork left or right, tighten the locking pins to lock the fork. Keep the load center in the middle line of the machine when adjusting the fork.

  • Page 134: Attachment Installation

    7. It is prohibited to modify the attachment Nearly all of the attachment for medium and without the technical permission of LiuGong small ton forklift is installed with hook. In order to as the modification could cause safety ensure the installation safety, it's recommended problem and change the attachment function.
  • Page 135 Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) Safety in LPG Forklift Use 2. Quality and Component of LPG Fuel The purity of the LPG has a direct impact on the 1. LPG Charging Cautions operation and use of the forklift. if there are impurities, foreign matter, moisture or excessive There are two ways to add fuel for LPG forklift, tar components in the LPG, which will block the...
  • Page 136 Operation Manual February 28, 2020 Operator Controls and Instrument Panels CPC(D)15-50, CPCD15-35(LPG) In the event of accident: 6. Carry out regular maintenance according to the manner suggested by the original 1. Stop the forklift immediately, and turn off the gasoline engine manufacturer, including the engine.

  • Page 137: Engine Starting

    Operation Manual February 28, 2020 Engine Starting CPC(D)15-50, CPCD15-35(LPG) Engine Starting 4. Insert the key in the start switch and turn it to the ON position clockwise to turn on the power relay. Sound the horn to alert personnel that the machine will be starting and do not allow personnel to approach the machine.

  • Page 138: Operation Techniques

    Operation Manual February 28, 2020 Operation Techniques CPC(D)15-50, CPCD15-35(LPG) Operation Techniques Traveling Operation In the unloaded condition, 2nd gear may be used for start and travel, but in the loaded condition, 1st gear should always be used to start. 3. Turn the steering wheel and check the Before driving the machine onto roads, machine’s ability to turn in both directions.

  • Page 139: Brake Operation

    Operation Manual February 28, 2020 Operation Techniques CPC(D)15-50, CPCD15-35(LPG) Brake Operation When parking the machine, first release the accelerator pedal, then depress the brake pedal smoothly to perform service brake operations. When the machine is running at high speed, unless an urgent situation develops, do not rapidly fully depress the brake pedal as this could cause an accident and damage of the machine and personal injury could result.

  • Page 140: Loading Operation

    Operation Manual February 28, 2020 Operation Techniques CPC(D)15-50, CPCD15-35(LPG) Loading Operation 1. Before loading, confirm whether the width of the pallet or the goods is suitably matched with the opening degree of two forks. If it isn’t suitable, adjust the space between the two forks manually (or adjust the space through operating the control valve if the forklift is equipped with a fork positioner).

  • Page 141: Cold Weather Operation

    Operation Manual February 28, 2020 Operation Techniques CPC(D)15-50, CPCD15-35(LPG) 3. Use appropriate size fork arm carrier and fork 6. Electrolyte in the battery could freeze if the when carrying oversize goods. The capacity ambient temperature drops. To prevent the of the widened fork arm carrier should be the batter capacity from being affected by the same with the standard carrier and within the frozen electrolyte, please cover the battery...

  • Page 142: Stop The Machine

    Operation Manual February 28, 2020 Operation Techniques CPC(D)15-50, CPCD15-35(LPG) 3. Even if the engine overheats and the coolant 2. Turn the start switch to OFF position and boils over, let the engine idle for a while until take out the key. the temperature falls.

  • Page 143: Before Storage

    If the machine has not received antirust additive each month during storage, consult 5. Remove batteries from the machine and with your Liugong dealer. store them in a separate place. 6. If the air temperature is below freezing, add Transportation Information anti-freeze to the engine radiator.
  • Page 144 4. Engage parking brake when parking the 8. For installing those parts removed before trailer on the ground. Chock the trailer wheels transportation, contact with LiuGong dealer with wedges. to install. 9. When it is necessary to remove the mast and counterweight before transportation, remove the mast first, then the counterweight.
  • Page 145 Operation Manual February 28, 2020 Transportation Information CPC(D)15-50, CPCD15-35(LPG) 7. Place blocks under the front two sides of the Rear tires frame to support the machine, and then stop the machine. 1. Park the forklift on flat and hard ground. 2.

  • Page 146: Fork Removal

    Operation Manual February 28, 2020 Fork Removal CPC(D)15-50, CPCD15-35(LPG) 5. Lift the forklift slowly by the jack until the rear 10. Adjust the tire pressure to specified value. wheels are completely off the ground. Place blocks under the rear two sides of the frame Fork Removal to support the machine as illustrated.

  • Page 147: Towing Information

    Operation Manual February 28, 2020 Fork Removal CPC(D)15-50, CPCD15-35(LPG) Towing Information Figure 2 1. Tow the machine to a safety place if the machine is disabled. 2. The drawbar is located behind the counterbalance. Use this drawbar to tow the machine out if the machine is trapped in mud or fixed on the trailer.

  • Page 148: Lifting Operation

    Operation Manual February 28, 2020 Fork Removal CPC(D)15-50, CPCD15-35(LPG) Lifting Operation 3. A lifting decal is stuck on the mast and counterweight. Lift the machine by hoisting the lifting eye according to the lifting decal. Improper lifting and wrong fixing may cause the forklift to fall down and result in machine damage and personnel injury or death.

  • Page 149: Maintenance Manual

    Maintenance Manual February 28, 2020 Run-in CPC(D)15-50, CPCD15-35(LPG) Maintenance Manual 5. Check all control levers and throttle wire for connection stability. 6. Check temperatures and connections of the electric system, power supply of the Run-in alternator, service status of lights and the turn signal lights.

  • Page 150: Maintenance Interval Schedule

    Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Maintenance Interval Schedule Read and understand all the safety instructions, warnings and indications before any operation or maintenance. Under extremely severe, dusty, corroding, continuous heavy-load or wet operating conditions, properly shorten the maintenance intervals.
  • Page 151 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) 1000Hr 2000Hr Check 250Hr 500Hr (3 Content Tool (Every (Every Item (Every month) months) day) months) year) Engine leaks oil ○ ○ ○ ○ ○ or not Check oil level, ○...
  • Page 152 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) 1000Hr 2000Hr Check 250Hr 500Hr (3 Content Tool (Every (Every Item (Every month) months) day) months) year) Coolant level ○ ○ ○ ○ ○ Leakage ○ ○ ○ ○ ○ conditions Hose aging ○...

  • Page 153: Power Train

    Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Power Train 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) ○ ○ ○ ○ ○ Leak conditions ● ○ Check oil level or 50-100Hr at ○...
  • Page 154 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Tire 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) ○ ○ ○ ○ ○ Charge pressure Barometer Cracks or ○ ○ ○...

  • Page 155: Steering System

    Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Steering System 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) ○ ○ ○ ○ ○ Check clearance Check axial loose ○ ○...
  • Page 156 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Brake System 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) ○ ○ ○ ○ ○ Free travel ○ ○ ○ ○ ○...
  • Page 157 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) Brake drum Detect attaching parts ○ ○ ○ ○ hammer loose or not Friction disc wear Vernier ○...

  • Page 158: Lift System

    Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Lift System 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) Fork damage, ○ ○ ○ ○ ○ distortion, wear conditions Dowel pin damage, ○...
  • Page 159 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) Check the tension condition of chain, ○ ○ ○ ○ ○ distorted, damaged, rusted or not ○...

  • Page 160: Hydraulic System

    Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) Hydraulic System 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) ○ ○ ○ ○ ○ Check oil level ○ ● Replace oil Replace oil Hydraulic suction filter...
  • Page 161 Maintenance Manual February 28, 2020 Maintenance Interval Schedule CPC(D)15-50, CPCD15-35(LPG) 250Hr 1000Hr 2000Hr Check 500Hr (3 Content Tool (Every (Every (Every Item months) day) month) months) year) Works or repair ○ ○ ○ ○ ○ Horn condition Lights and Works or repair ○...

  • Page 162: General Torque Specifications

    Maintenance Manual February 28, 2020 General Torque Specifications CPC(D)15-50, CPCD15-35(LPG) General Torque Specifications Tighten the bolts used in the machine according to the torque requirements shown in the following table unless other specified: Metric system Standard Torque lb.ft (N.m) Thread Size 8.8 Grade Strength 10.9Grade Strength 7.7±1.1(10.5±1.5)

  • Page 163: Oil Specifications

    Maintenance Manual February 28, 2020 Oil Specifications CPC(D)15-50, CPCD15-35(LPG) Oil Specifications Oil Specifications Oils that are used in this machine should meet the following specifications when refilling or replacing to ensure the normal use of the machine. Capa Oil type and classification Type of oil Tonnage city...
  • Page 164 Maintenance Manual February 28, 2020 Oil Specifications CPC(D)15-50, CPCD15-35(LPG) 1. Do not mix oils of different brands even if they have the same specifications. Clean the system before refilling with a different brand of oil. 2. If the machine is used at low temperature, in severe cold areas for a long time, L-HV32 low temperature anti-wear hydraulic oil should be used, and ATF220 or DEXRON-II or Donax TC transmission oil should be used.
  • Page 165 Maintenance Manual February 28, 2020 Oil Specifications CPC(D)15-50, CPCD15-35(LPG) Oil Change Intervals and Refill Capacities Care must be taken in order to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the equipment. Collect the fluid with a suitable container before opening any compartment or disassembling any component that contains fluids.

  • Page 166: Tire Information

    Replace the tire when it is worn to the abrasion mark. If any fault is found to the tire before it is LiuGong recommends the use of dry nitrogen worn to the abrasion mark, replace it gas for tire inflation and for tire pressure immediately.

  • Page 167: Working Implement System

    Do not store the cushion tires in bright, hot, oily on that needs further safety measures, and chemical environment because the rubber contact the LiuGong forklift dealer. will deteriorate quickly in above-mentioned environment. Do not expose the tires directly Chain adjustment: Keep the mast straight,...
  • Page 168 Maintenance Manual February 28, 2020 Working Implement System CPC(D)15-50, CPCD15-35(LPG) 3. Lower the inner mast slowly until it is hung by the chain. Secure the mast to prevent tipping back To prevent mast from tipping back, place a hard Drop-resistant measures of full free two wooden block A (110mm×110mm×...

  • Page 169: Important Maintenance Procedures

    Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 4. Lower the fork arm carrier completely. 1. Lift the mast. 2. Fasten upper beam A of the outer mast and lower beam B of the inner mast with a chain. 3.

  • Page 170: Power System

    Check the ROPS (if equipped) for visible 2. After the engine coolant temperature drops damage. Consult with your LiuGong dealer for down below 50°C, slowly screw out the repair information, if there is damage. radiator coolant filler cap to release pressure...
  • Page 171 Brand and performance of anti-freeze detailed instructions. recommended by LiuGong are as follows: Radiator coolant will damage painting. If the coolant splashes on the painting, clean it away Min. suitable Mobile anti-freeze immediately.
  • Page 172 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 2. Insert the key in the start switch and turn 5. Check the coolant level again. Continue to clockwise to the “ON” position to turn on the add coolant if necessary until it reaches 10 power of the machine.
  • Page 173 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 2. Start the engine, run at idle speed for 5 5. Add cleanser mixed with water and sodium minutes, and then stop the engine. Slowly carbonate into the cooling system of the screw out the radiator cap to release engine, its proportion is 0.5 kilograms of pressure after the coolant temperature is...
  • Page 174 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Coolant--Drain Out Engine Air Filter--Clean It is dangerous to drain the coolant before Check the air filter regularly, service the air the engine cools down. filter when blockage is found. When maintaining the air filter, stop the engine to prevent damage.
  • Page 175 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 3. Take out the main filter element and check it. 5. After washing, dry it in the air or blow it by the Replace it if pleats, gasket or seal is blower (cold).
  • Page 176 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Air Filter Safety Element--Replace Oil-Bath Air Filter--Maintain Periodically replace the engine oil according to working conditions. Generally the engine oil can be continuously used for 100~500 hours. If the engine oil can not flow easily or the oil level is lower than 1/2 of the oil pan when shaking it, maintain the oil-bath air filter.
  • Page 177 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 4. Clean the strainer and oil seals with the 7. Pour the diesel fuel used for cleaning the diesel fuel. strainer into the oil pan, and then clean the oil pan.
  • Page 178 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 10. Add clean engine oil (about 3.8L) to the clean oil pan until the oil level reaches the top of the oil pan. No smoking and stay away from fire and spark area when cleaning with diesel fuel.
  • Page 179 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Fuel--Add Fuel Tank--Clean Replenish the fuel tank before it is Care must be taken to ensure that fluids are completely emptied. Any residual diesel fuel contained during performance of at the bottom of the tank contains water and inspection, maintenance, testing, adjusting moisture that will affect the proper running and repair of the product.
  • Page 180 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 1. If conditions permit, fuel should be deposited Methods for removing the air: for 72 hours before being filled into the fuel tank. Then add supper clean diesel oil / gas 1.
  • Page 181 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Fuel System Air--Remove (for YANMAR Fuel System Air--Remove (for Engine) CUMMINS Engine) The fuel system air needs to be removed under Controlled venting is provided at the injection certain conditions: pump through the fuel drain manifold.
  • Page 182 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 2. Venting is accomplished by loosening one or 4. Exhaust air in the fuel line by the hand lever more fittings at the injectors and cranking the on the filter head and supply fuel to the engine to allow entrapped air to bleed from injection pump.
  • Page 183 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 3. Remove the gasket on the thread connector 5. Install the filter to the support by hand. After of the support. Clean the sealing surface of the gasket of the filter contacts with the the support with a non-fibrous cloth.
  • Page 184 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 2. Fuel filter 11. Carefully remove the in-line fuel filter from the 3. Turn left output nipple that goes to the fuel injection 4. Turn right pump. 4. Place a suitable container under fuel filter. 12.
  • Page 185 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 4. Check the fuel piping for proper installation Draining procedure: as well as leakage, cracks, and loose connections and replace damaged parts as 1. Loosen the drain plug and drain the necessary.
  • Page 186 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 1. Stop the LPG forklift truck on flat ground, 10. Periodically drain oil build-up according to the lower the fork carrier to the lowest position, LPG gas quality. Drain oil build-up at least place chocks under the front and rear wheels once every 2 months if using low quality LPG to prevent the machine from moving, shut...
  • Page 187 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 4. If the oil level is below L, add oil. If the oil level is above H, unscrew the oil drain plug at the bottom of the engine oil pan to drain excessive oil.
  • Page 188 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Engine Oil--Replace (for Xinchai 4. Tighten the oil drain plug and add clean engine oil to the oil filler of the engine until Engine) the engine oil is at H on the oil dipstick. Run the engine at idle speed to check the engine oil filter and oil drain plug for leakage.
  • Page 189 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 3. Clean the surface of the gasket of the 5. Secure the engine oil filter on the support and support with a clean cloth. If old O-ring tighten the gasket of the engine oil filter until adheres to the support, remove it.
  • Page 190 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 3. Open the engine hood, take out the oil 2. Stop the engine and engage the parking dipstick. Wipe it with a clean cloth and brake. completely reinsert the dipstick into the end 3.
  • Page 191 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 4. Apply a small amount of clean engine oil on 2. After stopping the engine, wait for 10 minutes to let the engine oil in the crankcase return to the gasket surface of the new engine oil filter. the engine oil pan.
  • Page 192 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 5. Add more engine oil if necessary. 5. Remove the oil drain plug to discharge oil, then tighten it after draining all the waste engine oil, the tightening torque is 29.4 – 39.2 N.m (3.0 –...
  • Page 193 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 6. Add new engine oil according to the “Oil 3. Open the engine hood, take out the dipstick. Change Interval and Refill Capacities” in Wipe it with a clean cloth and completely "Lubrication Specifications".
  • Page 194 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Engine Oil--Replace (NON-CERTIFIED 2. Remove the engine oil filter with an oil filter spanner (SST) . GM3.0) Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product.

  • Page 195: Power Train System

    Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Power Train System 1. Park the machine on flat ground and turn the shift control lever to NEUTRAL. Engage the parking brake and lower the fork onto the Hydraulic Torque Converter--Check ground.
  • Page 196 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Transmission Oil Filter--Replace 7. Take out the oil dipstick of the transmission; add clean transmission oil until the level is above High (H) graduation mark. The oil filter of the transmission is located at the top of the transmission.
  • Page 197 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Axle Oil Level--Check Axle Oil--Replace Care must be taken to ensure that fluids are Be careful the splashing hot oil when contained during performance of inspection, refilling, draining, or loosening the plug. maintenance, testing, adjusting and repair of the product.
  • Page 198 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Hydraulic System The rear cover of the hydraulic oil tank Hydraulic Oil Level--Check When checking the hydraulic oil level, park the machine on level ground and lay level the fork flatly on the ground. Hydraulic oil tank location Take out the dipstick.
  • Page 199 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Hydraulic Oil--Replace 4. Clean the hydraulic oil tank drain plug. Screw out the oil drain plug to drain out the hydraulic oil and collect with a waste container. You can open the oil fill cover over the tank to quicken the oil release.

  • Page 200: Brake System

    Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) 7. Add clean hydraulic oil at the oil inlet of the Check and repair the brake system immediately hydraulic tank until the oil level reaches the if the brake oil runs out quickly. upper graduation of the hydraulic oil level Parking Brake Performance--Check sight gauge.

  • Page 201: Electrical System

    Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Electrical System Service Brake Performance--Check To ensure safety and accuracy, the service Never let burning cigarettes or open fire brake performance test only can be carried close to the batteries. out by professional personnel.
  • Page 202 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) (b) Connect one end of the battery negative lead terminal to the battery negative post, Battery Hydrometer the other end to ground cable. Battery hydrometer turns green--the battery ● charge is above 65%, the battery is normal. Battery hydrometer turns black--the battery ●...
  • Page 203 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Failure of the machine charging system, such It is recommended that 16.0 volt of constant ● ● as malfunction of the alternator or its voltage (no more than 16.2 volt) should be electronic units, low charging voltage, loose used to charge battery.
  • Page 204 Maintenance Manual February 28, 2020 Important Maintenance Procedures CPC(D)15-50, CPCD15-35(LPG) Battery Maintenance during the As for the battery with a voltage under 11.0V, it may not be able to be charged at the beginning. Machine Storage Due to the serious insufficiency of electricity, sulfuric acid gravity in the battery is close to pure Disconnect the negative terminal of the ●...

  • Page 205: Other Maintenance

    There may Seat Belt--Check be a circuit failure if frequent fuse replacement occurs. Contact your LiuGong dealer if necessary. Always check the condition of the seat belt and the condition of the seat mounting hardware before you operate the machine.

  • Page 206: Machine Electrical Schematic

    A valid date is provided on every seat belt, confirm the use deadline of the seat belt according to it. For further information of the seat belt replacement, refer to your LiuGong dealer. Machine Electrical Schematic Refer to the appendix for more information.

  • Page 207: Machine Assembly Procedure

    Maintenance Manual February 28, 2020 Machine Assembly Procedure CPC(D)15-50, CPCD15-35(LPG) Machine Assembly Procedure Assemble tilting cylinders, Assemble steering axle, the Frame assembly drive axle, transmission and oil pines, radiators, control engine to the frame valves, frame wires etc. Transmission, engine and drive axle assembly Assemble parking brake lever, brake assembly, flexible shafts,...

  • Page 208: Troubleshooting

    Maintenance Manual February 28, 2020 Troubleshooting CPC(D)15-50, CPCD15-35(LPG) 9. Assemble the overhead guard in reverse order of the overhead guard disassembly procedure. Never operate the machine while installing the overhead guard. Troubleshooting Power Loss Parts Cause of malfunction Method of inspection Troubleshooting A.
  • Page 209 Maintenance Manual February 28, 2020 Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Parts Cause of malfunction Method of inspection Troubleshooting A. Misuse of oil or foaming Check (1) Air has been taken in oil Retighten the connector or Check connector and oil pipe intake side replace it (2) Oil pressure of torque Test the pressure...
  • Page 210 Maintenance Manual February 28, 2020 Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Abnormal Oil Temperature Parts Cause of malfunction Method of inspection Troubleshooting (1) Oil level is low Check the oil level Refill (2) Filter is blocked Remove and check Clean and replace Discharge the oil from filter or oil (3) Flywheel collides with other reservoir and check for any foreign Replace...

  • Page 211: Oil Leaks

    Maintenance Manual February 28, 2020 Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Oil Leaks Parts Cause of malfunction Method of inspection Troubleshooting Removal and inspection, to see if the oil (1) Oil seal is damaged Replace oil seal seal lip or other parts relating to the slide is worn.

  • Page 212: Malfunction Analysis And Troubleshooting

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Malfunction Analysis and Troubleshooting Parking Brake Malfunction Causes Troubleshooting Leakage of brake fluid in brake system Repair The friction plate clearance is adjusted incorrectly. Adjust Brake is overheated Check for any slip Brake force is The contact between the brake drum and friction plate is not Adjust...

  • Page 213: Steering Gear

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Steering Gear Malfunction Cause Symptom Troubleshooting Leakage of oil from valve Dirt on the joint surface body, partition, stator and the Wash it again joint surface of rear cover Leakage of oil at the neck of the Leakage of oil shaft because of a damaged...
  • Page 214 Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Malfunction Cause Symptom Troubleshooting The steering wheel can not automatically return to the Replace the damaged spring Break of spring leaf middle position, and the leaf pressure drop at the middle position becomes large Pressure oscillation increases obviously, and the...
  • Page 215 Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Steering System Malfunction Causes Troubleshooting 1. The pressure of the flow divider valve is too low Regulate the pressure:4~5t is 12Mpa. Discharge the air, and check whether there 2. Air exists in steering system is leakage in the oil suction pipeline 3.

  • Page 216: Mechanical Transmission

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Malfunction Causes Troubleshooting Safety valve is always open (unable to be closed) Completely replace It is very difficult to operate the Flow control valve lever is blocked Take it out for repair or replace it steering wheel Flow control valve lever is worn Completely replace...

  • Page 217: Drive Axle

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Hydraulic Transmission Malfunction Causes Troubleshooting 1. The friction plate is locked up or worn; the friction plate agglutination is touched or warped Adjust or replace unevenly. 2. Wear of the oil feed pump or too low of the oil level causes the oil feed insufficiency of the oil Replace, or renew oil Efficiency has...

  • Page 218: Braking System

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Braking System Malfunction Causes Troubleshooting 1. The clearance between the brake drum and the friction shoe linings is too large, or the friction Adjust the clearance plate clearance is adjusted unevenly. 2.

  • Page 219: Lifting System

    Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG) Lifting System Malfunction Causes Troubleshooting 1. Wear and tear of the gear pump, and too much clearance in Replace the wearing parts or movement oil pump 2. Seal piece failure of lifting cylinder, there is in-leakage Replace the seal piece 3.
  • Page 220 Maintenance Manual February 28, 2020 Malfunction Analysis and Troubleshooting CPC(D)15-50, CPCD15-35(LPG)

  • Page 221: Index

    INDEX February 28, 2020 CPC(D)15-50, CPCD15-35(LPG) INDEX Coolant--Add ..........165 Coolant--Drain Out ........168 Crushing and Cutting Prevention ....21 Abnormal Oil Temperature ......204 Cushion Tire--Replace ........160 Accelerator Pedal ..........124 Air Filter Safety Element--Replace ....170 Application and Specification ......41 Applications .............41 Attachment Cautions ........25 Daily Inspection ..........
  • Page 222 INDEX February 28, 2020 CPC(D)15-50, CPCD15-35(LPG) Engine Oil--Replace (for Xinchai Engine) ..................182 Engine Oil--Replace (for YANMAR Engine) ..Horn Button ..........125 ...............184 Hot Weather Operation ......... 135 Engine Oil--Replace (NON-CERTIFIED GM3.0) Hydraulic Oil Level--Check ......192 ...............188 Hydraulic Oil--Replace ........193 Engine Starting ..........131 Hydraulic System ........154 Hydraulic Torque Converter--Check .....
  • Page 223 INDEX February 28, 2020 CPC(D)15-50, CPCD15-35(LPG) Move Oversize Goods ........134 Safety Decals and Decal Locations ....4 Safety Devices and Attachment ....154 Safety in Attachment Installation, Adjustment and Noisy Transmission ........204 Use ............... 128 Safety in LPG Forklift Use ......129 Safety Information ..........
  • Page 224 INDEX February 28, 2020 CPC(D)15-50, CPCD15-35(LPG) Unloading Operation ........134 Working Implement System ......161...
  • Page 225 February 28, 2020 Hydraulic Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) Hydraulic Schematic Diagram 50Y1470 CPC(D)1.5T-2.5T、 4.5T、 4.7T、 5T...
  • Page 226 February 28, 2020 Hydraulic Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1471 CPC(D)1.5-2.5T OPS...
  • Page 227 February 28, 2020 Hydraulic Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1475 CPC(D)3.0-3.8...
  • Page 228 February 28, 2020 Hydraulic Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1476 CPC(D)3.0-3.8T OPS...
  • Page 229 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) Electrical Schematic Diagram 50E1042 Xinchai 485 China Stage II / Xinchai 490 China Stage II / Xinchai 495 China Stage Ⅱ...
  • Page 230 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50E1043 Xinchai 498 China Stage Ⅱ...
  • Page 231 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y0863 Xinchai China Stage III, Quanchai China Stage III...
  • Page 232 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y0820 CPC45-50 Xinchai...
  • Page 233 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50E1045 Isuzu 4JG2...
  • Page 234 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50E1045 Isuzu C240...
  • Page 235 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1029 Isuzu 4JG2 OPS...
  • Page 236 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y0491 NISSAN Single & Double Fuel...
  • Page 237 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y10951 NISSAN OPS...
  • Page 238 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y0830 Cummins QSF2.8 OPS...
  • Page 239 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y0953 Yanmar OPS...
  • Page 240 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1104 Yanmar 4TNE92、 4TNE98...
  • Page 241 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1210 India III...
  • Page 242 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1220 Non-authentication GM3.0 Engine OPS...
  • Page 243 February 28, 2020 Electrical Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1222 Non-authentication GM3.0 Engine...
  • Page 244 February 28, 2020 Brake Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) Brake Schematic Diagram 50Y1497 1.5T-3.8T...
  • Page 245 February 28, 2020 Brake Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1498 4T-4.7T...
  • Page 246 February 28, 2020 Brake Schematic Diagram CPC(D)15-50, CPCD15-35(LPG) 50Y1639 CPCD50...

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