LiuGong CLG2012H-WF Operation And Maintenance Manual

Pallet stacker

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201610001
CLG2012/15/20H-WF/RF
CLG2012/15/20H-WS/RS
PALLET STACKER
(
)
OPERATION AND
MAINTENANCE MANUAL

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Summary of Contents for LiuGong CLG2012H-WF

  • Page 1 201610001 CLG2012/15/20H-WF/RF CLG2012/15/20H-WS/RS PALLET STACKER OPERATION AND MAINTENANCE MANUAL...
  • Page 3: Important Safety Information

    The specification, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service given to the product. Obtain the complete and most current information before starting any job. LiuGong has the most current information available.
  • Page 5: Table Of Contents

    CONTENTS October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS CONTENTS Preface Safety Information Introduction Configuration and Parameters ......5 Before Use Checking ........13 Operation Manual Preparation before Using .........14 Stacking ............14 Moving .............15 Battery Charging ..........15 Maintenance Manual Battery .............16 Safety Operation ..........17 Drawing of Electric and Hydraulic and Hydraulic Operating Principle .........18 Principle of Hydraulic Operation ......19...
  • Page 6 CONTENTS October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS...
  • Page 7: Preface

    Skill and techniques develop as the Use this machine only for the purpose described operator gains knowledge of the machine and its in this manual. Contact your Liugong dealer for capabilities. approval before making any modifications or adding attachments to the machine. The addition...
  • Page 8 10 service hours or daily. All the information, figures, tables and specifications are the latest product information obtainable at the time of publication. Guangxi LiuGong Company will reserve the right to make change without notice. Declaration The Pallet Stackers CLG2012H-WF, CLG2015H-...
  • Page 9: Safety Information

    Safety Information October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS Safety Information "Caution" is also used to indicate safety information relating to unsafe operations which may cause personal injuries. "Danger" represents the most dangerous conditions. The Safety Symbol safety signs "Danger" or "Warning" are placed near particular dangerous places.
  • Page 10: Introduction

    Introduction October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS Introduction Thank you for choosing our full electric stacker. For your safety and correct operation, please carefully read the manual before use. All of the information reported herein is based on data available at the time of printing.
  • Page 11: Configuration And Parameters

    Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS Configuration and Parameters Specifications (FK/BK) Dimension...
  • Page 12 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS Dimension CLG2012H-WF CLG2015H-WF CLG2020H-WF Model CLG2012H-RF CLG2015H-RF CLG2020H-RF Drive type Electric-driven Characteri Operate type Walking /standing stic Q: Capacity 1200 1500 2000 C: Load center L: Overall length 2017/(with platform 2062)
  • Page 13 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS CLG2012H-WF CLG2015H-WF CLG2020H-WF Model CLG2012H-RF CLG2015H-RF CLG2020H-RF Loaded km/h 5.8(AC) 5.6(AC) 5.3(AC) Traveling speed Unloaded km/h 6.4 (AC) Loaded mm/s Lifting speed Performan Unloaded mm/s Loaded mm/s Lowering speed Unloaded...
  • Page 14 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS Specifications (BKW) Dimension (straddle type)
  • Page 15 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS Dimension (straddle type) CLG2012H-WS CLG2015H-WS CLG2020H-WS Model CLG2012H-RS CLG2015H-RS CLG2020H-RS Drive type Electric-driven Operate type Walking /standing ract eris Q: Capacity 1200 1500 2000 C: Load center...
  • Page 16 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS CLG2012H-WS CLG2015H-WS CLG2020H-WS Model CLG2012H-RS CLG2015H-RS CLG2020H-RS L: Overall length 1891/(with platform 1936) b: Overall width 1197-1520 H2: Overall height 2175 2375 2508 2175 2375 2508 2175 2375 2508 H: Lift height 4500 5000 5500...
  • Page 17 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS The Load Capacity Chart...
  • Page 18 Introduction October 11, 2016 Configuration and Parameters CLG2012 15 20H-WF/RF/WS/RS Main Parts of the Stacker 1. Operation Handle 3. Frame 2. Emergency Switch 4. Battery Box...
  • Page 19: Before Use Checking

    Introduction October 11, 2016 Before Use Checking CLG2012 15 20H-WF/RF/WS/RS Before Use Checking Brake Angle Do not use the stacker in case of being damaged during transportation. And please contact with your vender immediately. Lubrication and oil filling have been made by the manufacturer.
  • Page 20: Operation Manual

    Operation Manual October 11, 2016 Preparation before Using CLG2012 15 20H-WF/RF/WS/RS Operation Manual 4. The Emergency Switch is the power switch of the stacker. The button should be pressed down after use or in some emergency situation. And the button should be pulled up Preparation before Using before use, then turn on the lock switch.
  • Page 21: Moving

    Operation Manual October 11, 2016 Moving CLG2012 15 20H-WF/RF/WS/RS Moving 1. The driving unit of the stacker consists of DC Motor, wheel speed reducer and braking unit. The rotation of the motor is controlled by a speed regulator. And stepless speed control makes the operation smooth, safe and precise.
  • Page 22: Maintenance Manual

    Maintenance Manual October 11, 2016 Battery CLG2012 15 20H-WF/RF/WS/RS Maintenance Manual Battery Daily checking Check the capacity of the batteries. Charging should be made if the battery is in low power. Lift the forks to the top position to check the hydraulic oil volume.
  • Page 23: Safety Operation

    Maintenance Manual October 11, 2016 Safety Operation CLG2012 15 20H-WF/RF/WS/RS Safety Operation 1. Before the stacker works, it is necessary to check whether the joint of the accumulator losses, whether the horn is in normal state, whether the quality of electricity is sufficient, and whether the steering wheel is flexible.
  • Page 24: Drawing Of Electric And Hydraulic And Hydraulic Operating Principle

    Maintenance Manual October 11, 2016 Drawing of Electric and Hydraulic and Hydraulic Operating Principle CLG2012 15 20H-WF/RF/WS/RS Drawing of Electric and Hydraulic and Hydraulic Operating Principle Principle of electrical operation 1. Coulometer 9. Battery group 2. Drive wheel AS 10-1/10-2 Fuse 3.
  • Page 25: Principle Of Hydraulic Operation

    Maintenance Manual October 11, 2016 Principle of Hydraulic Operation CLG2012 15 20H-WF/RF/WS/RS Principle of Hydraulic Operation Magnetic exchange hydraulic schematic diagram Manual reversing hydraulic schematic diagram 1. Candle filter 6. Manual reversing valve 1. Candle filter 6. Solenoid valve 2. Oil pump 7.
  • Page 26: Easy Worn Parts

    Maintenance Manual October 11, 2016 Easy Worn Parts CLG2012 15 20H-WF/RF/WS/RS Easy Worn Parts Belong to Code Name SP136362 Dust ring SP136363 Seal ring Free lifting cylinder SP136366 O-ring SP136351 O-ring SP136355 Seal ring SP135153 Seal ring SP136407 O-ring SP136399 O-ring Middle mast and side lifting cylinder SP136398...
  • Page 27: Structure Of The Electric Stacker

    Maintenance Manual October 11, 2016 Structure of the Electric Stacker CLG2012 15 20H-WF/RF/WS/RS Structure of the Electric Stacker 1. Shelf assembly 4. Electric control system 2. Rear seat assembly 5. Pump station assembly 3. Drive wheel assembly 6. Operation handle assembly Note: Pump station assembly refers to appendix 1;...
  • Page 28 Maintenance Manual October 11, 2016 Structure of the Electric Stacker CLG2012 15 20H-WF/RF/WS/RS...
  • Page 29: Index

    INDEX October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS INDEX Preparation before Using ........ 14 Principle of Hydraulic Operation ..... 19 Battery .............16 Battery Charging ..........15 Before Use Checking ........13 Safety Information ..........3 Safety Operation ..........17 Safety Signs ............. 3 Safety Symbol ..........
  • Page 30 INDEX October 11, 2016 CLG2012 15 20H-WF/RF/WS/RS...

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