Aardenburg X-Vator 1200 Operation & Service Manual

Excavator flail mulcher

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Summary of Contents for Aardenburg X-Vator 1200

  • Page 1: Table Of Contents

    TABLE OF CONTENTS 1.0 GUARANTEE 1.1 Guarantee terms 1.2 Guarantee certificate 2.0 INTRODUCTION 2.1 Foreword 2.2 Intended use 2.3 Using this manual 3. 0 IMPLEMENT MODEL AND BASIC COMPONENTS 3.1 Basic components 3.2 Functional characteristics 3.3 Standard tools X-Vator 4. 0 Hydraulic system 4.1 High pressure fluid hazard 5.0 INSTALLING THE IMPLEMENT 5.1 Assembly of the partly-dismantled implement...
  • Page 2: Guarantee

    1.0 GUARANTEE 1.0 GUARANTEE Check, upon receipt of the implement, that it has not been damaged during shipment and that all accessories are 1.0.2 GUARANTEE CERTIFICATE (purchaser’s copy) present. Purchaser’s data Type of implement 1.0.1 GUARANTEE TERMS Last name: Model: ...
  • Page 3: Introduction

    2.2 INTENDED USE 2.1 FOREWORD Aardenburg Machinery BV welcomes you to the growing family of new product owners. This implement has been This manual describes all instructions for operating and maintaining the implement in question as well as accident prevention standards.
  • Page 4: Using This Manual

     To order a new Operator’s or Parts Manual contact your authorized dealer. Manuals can also be printed from the Aardenburg Machinery BV Service & Support Center and by your dealer. Terminology “Right”, “Left”, “Front” and “Rear” as used in this manual is determined by facing the direction the implement will operate while in use unless otherwise stated.
  • Page 5 3.0 Implement model and basic components 3.0 Implement model and basic components 3.1 IMPLEMENT BASIC COMPONENTS 3.1 IMPLEMENT BASIC COMPONENTS 800/1200 3.1.1 Universal parallelogram mounting assembly The universal parallelogram mounting is suitable for welding or bolting on custom made excavator attachments. The safe and strong enough specific attachments are the responsibility of the customer.
  • Page 6: Functional Characteristics

    3.2 FUNCTIONAL CHARACTERISTICS OF THE IMPLEMENT 3.3 STANDARD TOOLS The Aardenburg Xvator excavator mulcher is driven by the internal hydraulic system of the excavator. Original tools are the results of in-depth research and lengthy experience. They are made out of high-quality The excavator must provide the minimum amount of oil flow, to insure that the rotorshaft is driven to its nominal steel and parts subject to thermal treatments are extremely tough and wear-resistant.
  • Page 7: Hydraulic System

    4.0 Hydraulic system 5.0 Installing the implement 5.1 ASSEMBLY OF THE PARTLY-DISMANTLED IMPLEMENT 4.1 HIGH PRESSURE FLUID HAZARD In some cases, the implement is delivered partly dismantled to reduce shipping bulk. In this case it must be reassembled in order to work. Escaping fluid under pressure can penetrate the skin causing serious injury.
  • Page 8: Transport On Road

    5.0 Installing the implement 6.0 Operating instruction 5.6 TRANSPORT ON ROAD 6.1 GENERAL REGULATIONS The implement is designed and manufactured exclusively for attachment to an hydraulic excavator. On-road transport must be done with maximum care and attention to avoid danger to persons, structures It can be used: and vehicles.
  • Page 9: Hazard Zone

    6.0 Operating instruction 6.0 Operating instruction 6.3 HAZARD ZONE 6.4 PRIOR TO OPERATION FLYING DEBRIS OR OBJECTS AND Read the operators manual in its entirety and follow all safety procedures. FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH All Pre-operation checks must be performed with Excavotor engine switched off! ...
  • Page 10: Operator Protection

    6.0 Operating instruction 6.0 Operating instruction 6.5 OPERATOR PROTECTION 6.6 ADJUSTING BEFORE OPERATING Adjustment of horizontal level Put the implement on a flat surface and make the blade tips near to ground, observe that the height between FLYING DEBRIS OR OBJECTS AND FALLING OBJECTS CAN the right and left blade tips and the surface is same or not CAUSE SERIOUS INJURY OR DEATH Adjustment longitudinal level...
  • Page 11: Implement Maintenance

    7.0 Implement maintenance 7.0 Implement maintenance 7.1 IMPORTANT WARNINGS AND OPERATING INSTRUCTIONS 7.1 IMPORTANT WARNINGS AND OPERATING INSTRUCTIONS The structure, design and efficiency of this implement may cause operators to USE SUITABLE TOOLS WITH PROPER SKILL underestimate risks that can arise during maintenance and/or repair procedures. Appropriate tools must be used even for the simplest tasks: improper use or incorrect tools Scrupulously comply with the guidelines described in this manual for all maintenance and/or can cause serious risks and hazards for persons.
  • Page 12: Maintenance Schedule

    7.0 Implement maintenance 7.0 Implement maintenance The manufacturer’s warranty is conditional upon following all maintenance recommendations. 7.4 MAINTENANCE SCHEDULE 7.4.1 Daily maintenance (after 10 hours operating)  Check, tighten up all of the bolts and nuts or replace if necessary. Proper periodical and preventive maintenance will help ensure that ...
  • Page 13: Lubrication Points

    7.0 Implement maintenance 7.0 Implement maintenance 7.5 LUBRICATION POINT (checked at the daily maintenance) 7.6 BELT TENSION LUBRICATION TYPE The excavator must be switched off and braked or The manufacturer’s warranty is conditional upon using high quality multipurpose EP (Heavy Duty) Lithium grease. disconnected from the excavator, when performing belt tensioning.
  • Page 14: Rotor Maintenance

    7.0 Implement maintenance 8.0 Safety work conditions 7.7 ROTOR MAINTENANCE 8.1 GENERAL PRECAUTIONS Safely position the implement as instructed in this manual so that the rotor turns freely. Check that the implement has not been damaged during shipment. Immediately notify the manufacturer or the retailer if this is the case.
  • Page 15 8.0 Safety work conditions 8.0 Safety work conditions 8.2.1 CONNECTION BETWEEN EXCAVATOR AND OPERATING IMPLEMENT 8.2.3 PROJECTION OF MATERIALS Materials can be projected by the implement in certain work situations. A common cause of injury regards procedures for hooking-up and releasing the implement from the excavator. Injuries are mainly caused by crushing or torn or injured muscles caused by exerting Pay particular attention to: excess forces.
  • Page 16: Trouble Shooting

    8.0 Safety work conditions 9.0 Trouble Shooting 8.2.6 PERSONAL PROTECTION DEVICES Breakdown Cause of breakdown Resolving method Personal protection devices that comply with current standards in your country must be used in function of the type of job being performed. Rearrange hoses or replace in case Hydraulic hoses twisted or kinked of sharp bends or kinks...

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