Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Dekema AUSTROMAT 674i
Summarization of Contents
Usage and Data
1.1. Introduction
Provides an overview of the operating instructions and the furnace's capabilities.
1.2. Proper Use
Defines the intended use of the firing furnace and essential safety guidelines.
1.3. Scope of Delivery
Lists all components included in the delivery of the firing furnace for verification.
1.4. Name Plate
Describes the furnace's name plate for identification and correspondence.
1.5. Technical Data
Details dimensions, weight, and firing chamber specifications of the furnace.
1.6. Ambient Conditions
Specifies operating and storage temperature and humidity requirements for the furnace.
Safety
2.1. This Section Must Be Read!
Emphasizes the critical importance of reading and understanding the entire safety section.
2.2. Organization of Safety Instructions
Explains hazard levels (DANGER, WARNING, CAUTION) and their respective meanings.
2.3. General Safety Regulations
Outlines general rules for personnel, operating instructions, and completeness.
2.3.1. Personnel Requirements
Specifies that personnel must have technical qualifications and training for safe operation.
2.3.2. Operating Instructions Retention
Stresses the need for complete, accessible operating instructions and warns against copies.
2.3.3. Operation Safety Guidelines
Details safe operation practices, condition checks, safety stickers, workplace, and waste.
2.3.4. Maintenance and Service Safety
Covers safety aspects of using original spare parts and prohibits unauthorized retrofitting.
2.3.5. Disposal Safety
Instructs users on the proper disposal of the firing furnace in accordance with regulations.
2.4. Electrical Risks
Details electrical hazards (shock) and protective measures against electric shock.
2.4. Fire Hazard
Warns about fire hazards from high temperatures and hot surfaces, and provides precautions.
2.4. Hot Surfaces Hazard
Warns about the burning hazard from touching hot surfaces after the firing chamber is opened.
2.4. Heavy Furnace Hazard
Addresses hazards from the furnace's weight during transport, and the need for two persons.
2.4. Ceramic Dust Hazard
Warns about inhaling ceramic dust from insulation materials, recommending vacuum cleaning.
2.5. Access Rights
Defines user interface access levels (0, 1, 2) and password protection for security.
2.6. Stop Function
Explains how to use the ON/OFF key to stop programs or enter standby mode.
Design and Function
3.1. Front of System View
Illustrates and identifies key components on the front view of the firing furnace.
3.2. Touchscreen and Function Elements
Describes the touchscreen interface and its operation, including the ON/OFF button.
3.2.1. Touchscreen Operation
Details touchscreen usage, emphasizing gentle operation and swipe gestures.
3.2.2. Function Elements Description
Details specific function elements like the swiping bar and ON/OFF button for furnace control.
3.3. Rear of Device View
Shows and labels the components located on the rear of the firing furnace for setup.
Start-up
4.1. Unpacking and Initial Setup
Provides instructions for unpacking the furnace, checking contents, and initial setup.
4.2. Setup Site Requirements
Details the necessary environmental and physical requirements for the furnace's setup location.
4.3. Installing Heating Elements
Explains how to install the heating elements, with reference to video guides.
4.4. First Startup Procedure
Guides through the initial startup process, including connection, checks, and assistant.
4.4.2. Installation Assistant (Country-Specific)
Details the country-specific installation assistant program and its functions.
4.5. Network Connectivity Setup
Outlines connecting the furnace to a network, determining IP, and setting up remote access.
4.5.1. IP Address Configuration
Explains how to find and set the furnace's IP address for network connectivity.
4.5.2. Operation via VNC Program
Guides on setting up remote operation using a VNC program and creating a new connection.
4.5.3. Operation via Browser
Explains how to operate the furnace using a web browser, requiring Java activation.
4.5.4. Permanent IP Address Setup
Details how to assign a fixed IP address to the furnace for consistent network access.
4.5.5. User Authorization Setup
Describes restricting access by setting up passwords and functions for authorized users.
4.6. Connecting to an Individual PC
Provides instructions for connecting the furnace to a single PC via VNC or browser.
User Interface
5.1. Basic Information and Terms
Defines basic terms used in the user interface for operating the AUSTROMAT™.
5.1.2. Screen Elements Overview
Explains the various screen elements like buttons, drop-down lists, and keyboards.
5.1.3. Numeric Screen Keyboard
Details the numeric keyboard for entering parameter values and its usage.
5.1.4. Alphanumeric Keyboard Window
Describes the alphanumeric keyboard for text input, such as program names.
5.1.5. Keyboard for Classic Editor
Explains the keyboard layout for editing classic programs and command lines.
5.2. Screen Display Structure
Breaks down the screen display into Information, Display, and Function bars.
5.3. Program Manager
Introduces the Program Manager for managing firing programs and sets.
Program Manager Operations
Explains how to select, mark, copy, create programs and folders within the Program Manager.
Program Manager Management
Details functions for cutting, pasting, deleting elements, and accessing Setup from Program Manager.
5.4. Program Display Overview
Introduces the program display and details the layout for professional programs.
Professional Program Display Details
Explains graphic representation, entry masks with firing parameters, and function bar buttons.
5.4.2. Classic Programs Display
Describes the program display layout and features specific to classic programs.
Classic Program Display Details
Explains the command line and function bar buttons for classic programs.
5.4.3. Chairside Programs Display
Details the program display layout and representation for chairside programs.
5.4.4. File Management (Pictures)
Explains how to save and manage photographs and PDF files on the furnace.
Managing Files in Program Manager
Describes the screen layout for file selection, table information, and function bar buttons.
5.5. Program Sequence
Explains how to start and terminate firing programs, and notes on QM information.
Example Firing Program Sequence
Provides a step-by-step breakdown of an example firing program run.
Program Steps Explained
Details program steps for Professional, Classic, and Chairside programs.
5.6. Program Editor Overview
Introduces the program editor for changing existing or creating new firing programs.
Editing Professional Programs
Details how to open and edit professional programs, including permissible values.
5.6.2. Editing Classic Programs
Explains editing classic programs using CVTL commands and opening the editor.
CVTL Commands Explained
Provides a comprehensive explanation of the CVTL commands used for programming.
5.6.3. Editing Chairside Programs
Describes editing chairside programs, including parameters like Idle and Fire.
5.6.4. Creating a New Program
Guides through the process of creating a new firing program from selection to saving.
5.6.5. Programming Suggestions
Provides information on finding and loading programming suggestions from the DEKEMA website.
5.7. Setup Menu Overview
Introduces the Setup menu for system control, global settings, and maintenance.
Setup Menu: Settings
Lists and describes functions for Units, Language, Date/Time, Screen, Network, and General Code.
Setup Menu: Programs and Communication
Details Setup functions for Programs (Drying, Check, Oxidation, Calibration) and Communication (Printer).
5.7.1.1. Units Configuration
Explains how to select temperature units (°C or °F) in the Setup menu.
5.7.1.2. Language Selection
Guides on selecting the user interface language from a list of available languages.
5.7.1.3. Date and Time Settings
Details setting the date, time, NTP synchronization, and date format.
5.7.1.4. Screen Settings
Explains how to activate and configure the screensaver and screen contrast.
5.7.1.5. Network Settings
Provides information on network settings and consultation of section 4.5.
Configuring Network Addresses
Explains how to change IP addresses, Subnet, Gateway, DNS, NTP, and MAC settings.
5.7.1.6. General Code Management
Explains how to activate and use the General Code to protect programs and restrict menu access.
Managing General Code and Locked Sets
Details locking sets, the 'Fix' function, and how to deactivate/reactivate the general code.
5.7.1.7. Furnace ID Configuration
Explains how to enter an individual ID for the furnace for identification purposes.
5.7.1.8. Acoustic Signal Settings
Guides on selecting, testing, and activating acoustic signals at the end of programs.
5.7.1.9. Lift Settings
Explains the warning function for opening hot firing chambers and its activation.
5.7.2. Programs: Drying
Details the Drying program for the firing chamber and how to start/stop it.
5.7.2.2. Check Program
Details the check program for identifying component wear and malfunctions.
5.7.2.3. Oxidation Program
Guides on using the Oxidation program to clean heating elements and the firing chamber.
5.7.2.4. Temperature Calibration
Explains the procedure for calibrating furnace temperature and changing CCF value.
5.7.3. Communication: Printer Settings
Details printer settings for communication, type, and TCP/IP configuration.
5.7.3.2. Quality Management
Explains how to activate QM information display, manage QM files, and use USB logging.
5.7.3.3. Diagnostic Data
Describes how to print and interpret diagnostic data generated by the check program.
5.7.3.4. Login Data and Web Access
Details setting passwords for HTML access and activating Start/Stop keys via webserver.
5.7.3.5. Backup and Recovery
Explains how to perform USB or online backups and restore data.
Backup/Recovery Procedures
Provides step-by-step instructions for USB backup and recovery processes.
Online Backup and Software Update
Explains online backup to DEKEMA server and online software updates.
5.7.3.6. Circle Login
Guides on logging into the DEKEMA 'Circle' for program sharing and remote control.
Circle Login Details
Explains the login/logout process, and required E-mail address and password for Circle connection.
5.7.3.7. FTP Server Login
Details how to log into an FTP server for accessing external files and folders.
FTP Server Login Details
Explains required user name, password, IP address, and port for FTP server connection.
Operation
6.1. Turning the Furnace On and Off
Provides instructions for safely turning the firing furnace on and off, including preparations.
6.2. Mounting and Removing Firing Objects
Details how to mount sinter plates and rings, and place firing objects safely.
Handling Firing Objects Safely
Provides notes on stacking levels and safely removing firing objects with tools.
6.3. Selecting and Starting Programs
Explains how to select and start programs via touchscreen or web interface.
Starting Programs via VNC or iOS Device
Guides on starting programs using VNC software or the DEKEMA iDREAM app.
6.3.5. Operating Layout for Menu Control
Illustrates the menu navigation flow to help users familiarize with furnace operation.
6.4. Program End Procedures
Describes actions after a program ends, including chamber opening, signals, and removing objects.
6.5. Practical Tips for Furnace Operation
Offers tips on chemicals, lift noise, energy saving, and condensation prevention.
Furnace Tips: Heating Elements and Thermocouples
Provides advice on heating element wear, visual inspection, and thermocouple care.
6.6. Backup/Restore Firing Programs
Explains how to back up and restore firing programs using copy/paste or Setup menu functions.
6.7. Backup/Restore All Data
Details backing up and restoring all furnace control data via the Setup menu.
6.8. Loading Programs from Storage
Introduces loading programs from Local, USB, Internet, Circle, and FTP Server sources.
Loading Programs from USB and Internet
Explains how to load programs from a USB stick or the DEKEMA server via the internet.
Loading Programs from Circle and FTP Server
Details loading programs from the DEKEMA Circle and external FTP servers.
6.9. Accessing Furnace via FTP
Guides on establishing an FTP connection to access furnace files using Windows Explorer.
FTP Access Procedures
Explains how to log in and manage files via FTP using Windows Explorer.
6.10. Quality Assurance and QM Logs
Introduces quality assurance features and how the furnace logs completed firing programs.
Optional Quality Management
Describes optional X-DREAM and OPC programs for advanced quality management.
6.11. Handling Power Failures
Explains how the furnace resumes operation after a temporary power failure.
Maintenance and Service
7.1. Care and Cleaning
Provides instructions for cleaning the furnace housing and control elements.
7.2. Temperature Calibration
Recommends annual temperature calibration for accurate firing results using a calibration set.
Temperature Calibration Procedure
Guides through starting the temperature calibration program and cooling the PTC ring.
CCF Value Adjustment
Explains how to measure the PTC ring diameter and change the CCF value.
Impact of CCF Changes
Explains how CCF changes affect firing temperature and when to contact service.
7.3. Check Program for Maintenance
Details the check program for identifying component wear and malfunctions.
7.4. Changing the Heating Element
Explains when and how heating elements should be replaced by trained professionals.
7.5. Software Update
Describes options for updating the furnace software via USB, e-mail, or online.
7.6. Service, Spare Parts, and Transport
Provides information on service partners, original spare parts, manufacturer contact, and transport.
Storage and Disposal
8.1. Storage Procedures
Details safe storage procedures, including cooling the furnace and using original packaging.
8.2. Disposal Guidelines
Outlines disposal responsibilities, legal guidelines, and environmental protection requirements.
Disposal of Materials and Components
Details disposal of electrical/electronic materials and lists other furnace components by material type.
Safety Data Sheets
9.1. 'Altraform' Safety Data Sheet
Provides the safety data sheet for 'Altraform' material, referencing section 9.1.
9.2. 'Kerform' Safety Data Sheet
Provides the safety data sheet for 'Kerform' material, referencing section 9.2.
9.3. 'Isolrath' (Super-Isol) Safety Data Sheet
Provides the safety data sheet for 'Isolrath' (Super-Isol) material, referencing section 9.3.
Index
Index of Terms and Functions
An alphabetical listing of topics, features, and functions with their corresponding page numbers.
Index Cross-references
Continues the alphabetical index of terms, features, and functions with page numbers.
Need help?
Do you have a question about the AUSTROMAT 674i and is the answer not in the manual?
Questions and answers