All data in this operation manual has been compiled on You have made an excellent choice in purchasing a the basis of the state-of-the-art, valid standards and gui- HOLZSTAR Cyclon extraction unit. delines as well as our many years of expertise and ex- perience.
Safety - Operators shall obtain information about valid oc- cupational safety regulations and determine addi- IMPORTANT! tional hazards as part of a risk assessment which This combination of symbol and signal term indica- result from the specific operating conditions at the tes a potentially dangerous situation which may machine's installation location.
Safety Operating staff: Breathing protection Operating staff has undergone an induction by the ope-ra- tor about the entrusted tasks and potential hazards re-sul- Respiratory protection is used to protect the respira- ting from improper behaviour. Tasks which go beyond tory tract and lungs from the ingestion of dust parti- normal operation may only be carried out by the operator cles.
Safety 2.6 General security measures - Do not operate the cyclone extractor outdoors in the rain or in wet places - contact with water can cause electric shock or shorten the life of the ma- The following must be observed: chine.
Intended use - Switch off the machine and disconnect the mains - To avoid contact with the rotating fan wheel, unu- plug from the socket when carrying out repair work, sed suction connections must always be covered. maintenance, cleaning and replacing the dust filter - All guards and safety devices must be refitted im- bag.
82 kg Description of the device Supply voltage 400 V = ZAA 1353 230 V = ZAA 1351 Figures in this operation manual serve to provide a Rated volume flow 1325 m³/h basic under-standing and may differ from the actual...
Transport, packaging, storage 5.1 Scope of delivery General risks during internal transport - Filter cartridge CAUTION: DANGER OF TIPPING! - Flexible hose - Operating instructions The device may be lifted unsecured by a maximum of 2cm. 5.2 Accessories Employees must be outside the danger zone, the reach of loads.
Installation and connection Installation and connection 7.1 Requirements for the installation site Remove the Cyclon extraction unit from the packaging and remove all protective films. In order to achieve a good function and a long service life of the Cyclon extraction unit, the installation site should fulfil the following criteria: - The surface must be level, firm and vibration-free.
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Installation and connection Step 4: Insert the covers (Fig.8) into the four sides of the chassis. Fig. 11: Mounting the handle Step 8: Place the cover on the container and connect it to the cyclone funnel with a flexible hose Fig.
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Installation and connection Fig. 17: Connect cyclone funnel with suction pipe Fig. 14: Mount impeller casing and intake angle Step 14: Connect the filter cartridge, rubber seal and Step 11: Mount the suction nozzle on the suction pipe suction angle together using the screws. with three screws and then place the cap on the opening of the suction nozzle..
Commissioning 8.1 Electrical connection DANGER! Danger to life due to electric shock! Danger to life due to electric current! In case of contact with live components, there is an immediate danger to life due to electric shock. - The cyclone extraction system may only be connected by qualified electricians.
Operation In the case of a permanently connected machine: Respiratory protection is used to protect the respiratory connect to a control box or there must be an equipment tract and lungs from the ingestion of dust particles. earth conductor must be routed with the circuit conduc- tors and connected to the equipment earth terminal or Protective clothing lead on the machine.
Care, maintenance and repair 9.4 CFM Value (Volume flow) WARNING! Danger in case of insufficient quali- Since each machine produces a different amount of saw- fication of persons! dust, the requirements for the minimum amount of CFM Inadequately qualified persons cannot assess the to extract the sawdust depend on the machine (e.g., a risks involved in repair work on the cyclone extrac- planer produces more sawdust than a table saw).
Care, maintenance and repair 10.2 Maintenance and repair 10.2.1 Clean filter cartridge The cyclone aspirator has a crank to remove dust accu- DANGER! mulation and debris from the filter cartridge. Turn the crank (Fig.21) to clean the filter cartridge and loosen dust Maintenance and repair work may only be carried out in the filter bag.
Disposal, recycling of old equipment 11 Disposal, recycling of old equipment 10.2.3 Replace filter cartridge As soon as the filter cartridge becomes clogged or dirty and its cleaning does not improve the suction perfor- In your own interest and in the interest of the environment, mance, the filter cartridge must be replaced.
Troubleshooting 12 Troubleshooting DANGER! If any of the following errors occur, stop working with the machine immediately. Serious injury and damage could result. All repairs or replacement work may only be carried out by qualified and trained person- nel. Fault Possible cause Remedy The machine does...
Spare parts 13 Spare parts Example The engine for the Cyclon extraction unit ZAA 1353 must DANGER! be ordered. The engine has the number 14 in the spare parts drawing 1. Risk of injury due to the use of incorrect spare parts! By ordering spare parts, send a copy of the spare parts The use of incorrect or faulty spare parts can result in drawing (1) with the marked part (engine) and marked...
Spare parts 13.2 Spare parts drawing The following drawing should help to identify necessary spare parts in case of service. To order, send a copy of the parts drawing with the marked components to your authorized dealer. Fig. 25: Spare parts drawing ZAA Series | Version 2.02...
According to Machinery Directive 2006/42/EC Annex II 1.A Manufacturer/Marketer: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt hereby declares that the following product Product group: Holzstar® Woodworking machines Type of device: Cyclon extraction unit Designation of the machine *: ZAA 1351 Item number *: 5924134...
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