Table of Contents
Advertisement
Quick Links
ABBATTITORI/SURGELATORI DI TEMPERATURA
CELLULES DE REFROIDISSEMENT RAPIDE/CELLULES MIXTES
ABATIDORES/CONGELADORES RAPIDOS DE TEMPERATURA
ISTRUZIONI ORIGINALI - MANUALE D'USO E INSTALLAZIONE
ORIGINAL INSTRUCTIONS - USE AND INSTALLATION MANUAL
URSPRÜNGLICHE BEDIENUNGSANLEITUNG - BEDIEN- UND
INSTRUCTIONS ORIGINALES - MANUEL D'UTILISATION ET D'INSTALLATION
INSTRUCCIONES ORIGINALES - MANUAL DE USO E INSTALACIÓN
Leggere attentamente le istruzioni prima di installare e utilizzare l'apparecchiatura.
Read the instructions carefully before installing and using the appliance.
Vor der Installation und Nutzung des Geräts müssen die Anleitungen aufmerksam durchgelesen werden.
Lire attentivement les instructions avant d'installer et d'utiliser l'appareil.
Léanse atentamente las instrucciones antes de instalar y utilizar el aparato.
Il mancato rispetto delle istruzioni fa decadere la garanzia del fabbricante.
In the event of failure to comply with the instructions, the manufacturer's warranty shall cease to apply. Die
Missachtung der Anleitungen hat den Verfall der vom Hersteller gewährten Garantie zur Folge.
Le non respect des instructions entraîne l'invalidation de la garantie du fabricant.
La inobservancia de las instrucciones provoca la invalidación de la garantía otorgada por el fabricante.
SCHNELLKÜHLER/SCHOCKFROSTER
BLAST CHILLERS/FREEZERS
INSTALLATIONSHANDBUCH
IT
Italiano
GB
English
DE
Deutsch
FR
Français
ES
Español
Rev.1
10/2024
3489330
Advertisement
Table of Contents
Related Manuals for Sagi 102 Series
Summary of Contents for Sagi 102 Series
- Page 1 Leggere attentamente le istruzioni prima di installare e utilizzare l’apparecchiatura. Read the instructions carefully before installing and using the appliance. Vor der Installation und Nutzung des Geräts müssen die Anleitungen aufmerksam durchgelesen werden. Lire attentivement les instructions avant d’installer et d’utiliser l’appareil. Léanse atentamente las instrucciones antes de instalar y utilizar el aparato.
-
Page 3: Table Of Contents
INDEX SAFETY WARNINGS AND INFORMATION ................6 GENERAL INFORMATION ............................6 PERSONAL PROTECTIVE EQUIPMENT .......................... 7 GENERAL SAFETY ................................ 8 GENERAL SAFETY RULES ............................. 9 LOADING AND DISCHARGING OF FOODSTUFFS FROM THE MACHINE ................12 CLEANING AND MAINTENANCE OF THE MACHINE .....................12 WARRANTY TERMS AND EXCLUSIONS................ - Page 4 CHANGING PARAMETERS ............................39 ALARMS AND FAULT ANALYSIS ..........................40 SIGNALS ..................................40 INDICATIONS ................................41 ALARMS ..................................41 ERRORS ..................................42 MAINTENANCE ......................... 43 ROUTINE MAINTENANCE ............................43 NEEDLE PROBE CLEANING ............................44 TRAY HOLDERS AND INNER STRUCTURE ........................44 DRAIN PLUG ................................. 44 OTHER SURFACES .................................
- Page 5 Foreword Read the following instructions, including the terms of warranty, before installing and using the machine. The installation, operation and maintenance manual provides users with useful information for using the machine correctly and safely. The instructions in this manual constitute a series of warnings whose purpose is to guarantee the performance of the machine and to prevent damage to persons, animals and property as a result of incorrect conditions of use.
-
Page 6: Safety Warnings And Information
SAFETY WARNINGS AND INFORMATION GENERAL INFORMATION WARNING: This appliance contains hydrocarbon refrigerant (R290 or R600a). DANGER: Risk of fire or explosion. Flammable refrigerant used. Do not use mechanical devices to defrost the appliance. Do not puncture refrigerant tubing. DANGER: Risk of fire or explosion. Flammable refrigerant used. To be repaired only by trained service personnel. -
Page 7: Personal Protective Equipment
IMPORTANT – Important product information or instructions Equipotentiality Read instructions before using the equipment Insights and explanations This equipment is intended for use in commercial applications such as restaurant kitchens, canteens, hospitals, public institutions, bakeries, butcher shops, etc. It is not suitable for continuous large-scale food production. The machine must be used by specialised personnel. -
Page 8: General Safety
■ □ Packaging removal ■ ■ (1) Installation ■ ■ ■ (2) Routine use □ ■ Adjustments □ ■ ■ (1-3) Routine cleaning □ ■ ■ (1-3) Special cleaning □ ■ □ Maintenance □ ■ □ Dismantling □ ■ □ Scrapping Key: ■... -
Page 9: General Safety Rules
GENERAL SAFETY RULES Guards installed on the machine Safety measures are represented on the machine by: • Fixed guards (condenser guards, tops, side panels, etc.), fixed to the machine and/or frame with screws or quick-release couplings that can only be removed or opened with tools or instruments. The user is advised not to remove or tamper with these devices. - Page 10 • By signalling any abnormal situations on the display on the door or instrument panel • During maintenance, however, certain risks remain that cannot be eliminated and must be neutralised by adopting specific behaviour and precautions. • Carrying out checks, cleaning, repair or maintenance operations on moving parts is prohibited.
- Page 11 • Other behaviour which causes risks that cannot be eliminated by the Manufacturer; The behaviours described above are to be considered prohibited. Residual risks • The machine poses risks that it has not been possible to eliminate completely by design or through the installation of suitable protections. Operators have in any case been informed of these risks through this manual, which carefully states which personal protective equipment is present for employees.
-
Page 12: Loading And Discharging Of Foodstuffs From The Machine
LOADING AND DISCHARGING OF FOODSTUFFS FROM THE MACHINE • Cover or wrap food before placing it in the machine. • Wear kitchen gloves when loading and unloading food. • Please observe the table below for the maximum load for each piece of equipment and shelf: Model Maximum blast-chilling load... - Page 13 • Before use, clean all internal parts and accessories with lukewarm water and neutral soap or with products that are more than 90% biodegradable (in order to reduce the emission of pollutants into the environment), then rinse and dry thoroughly. Where possible, use the dishwasher for cleaning.
- Page 14 • Tightening of main bolts (screws, fastening systems, etc.) on machine Safety signs Annual Service • Check legibility and conditions of safety signs Electrical control panel • Check the conditions of the electrical components Annual Service installed inside the electrical control panel. Check the wiring between the electrical control panel and the machine parts.
-
Page 15: Warranty Terms And Exclusions
WARRANTY TERMS AND EXCLUSIONS If the purchase of this equipment includes warranty coverage, it is provided in accordance with local regulations and on the condition that the product is installed and used for the purposes intended and described in the corresponding equipment documentation. The warranty is applicable if the user has used only original spare parts and has performed maintenance in accordance with Angelo PO maintenance and user documentation made available in hard copy or electronic format. -
Page 16: General Information
GENERAL INFORMATION WARNING Refer to the chapter “Safety warnings and information”. INTRODUCTION The following provides information on the intended use of this equipment, its testing, and describes the symbols used (which mark and allow you to recognise the type of warning), definitions of terms used in the manual, and a range of useful information for equipment users. -
Page 17: Testing
List of rates shown on the rating plate: Fuse current Model Coolant type Manufacturer’s name and address Coolant q.ty CE mark Temperature grade Year of make Max hydraulic supply pressure Serial number Cabinet temperature Power insulation class Expanding fluid Electrical device casing protection WEEE Symbol rating Heater presence... -
Page 18: Copyrights
COPYRIGHTS This manual is intended exclusively for consultation by operators and may only be handed over to third parties with the permission of the company Angelo PO. STORING THE MANUAL The manual must be kept intact for the entire life of the machine up to its demolition. If the machine is transferred, sold, hired, leased or rented out, the manual must accompany the machine itself. -
Page 19: Responsibility
The person who has purchased the machine and/or who User operates and uses it (e.g. company, contractor, business). Electrocution Accidental discharge of electric current onto the human body. (tab 7) RESPONSIBILITY No liability is accepted for damage or malfunctions caused by: •... -
Page 20: Normal Use Of The Machine
NORMAL USE OF THE MACHINE WARNING Refer to the chapter “Safety warnings and information” CHARACTERISTICS OF PERSONNEL TRAINED IN ROUTINE USE OF THE MACHINE The user must make sure that those assigned to routine use of the machine are suitably trained and demonstrate competence in carrying out their tasks, taking care of their own safety and that of third parties. -
Page 21: Unpacking
UNPACKING Installation must be carried out by authorised and specialised personnel. After removing the packaging, ensure the integrity of the equipment and verify that all the parts or components are present and that the characteristics and state correspond to the specifications of the your order. -
Page 22: Dimensions
DIMENSIONS Please refer to the dimensions of your own appliance. 3489330_GB... - Page 23 3489330_GB...
- Page 24 3489330_GB...
- Page 25 3489330_GB...
-
Page 26: Technical Data
TECHNICAL DATA Please refer to the technical data of your own appliance. …51H …51DM …51… …101L …141L/…171L Model Gross weight 95/100 Net weight 85/90 Dimensions 745x700x820 929x780x750 747x707x842 800x930x1860 800x930x2000 747x725x900 Capacity Mass /cycle [kg] (+90°C ÷ +3°C) Mass /cycle [kg] (+90°C ÷ -18°C) Internal volume [l] GN1/1 GN1/1... -
Page 27: Electrical Connection
ELECTRICAL CONNECTION The electrical connection and connection systems of the unit must comply with the regulations in force in the country of installation and must be carried out by qualified personnel authorised by the manufacturer. Maximum permissible impedance The machines must be connected to a public distribution system with a maximum permissible system impedance of 0,311 Ohm. -
Page 28: Control And Safety Systems
Models 51… have 3m of three-pin cable (3G 1.5mm²) with a SHUKO type plug. Use of any other type of electrical connection or modifying the size of the cable by less than its length is not permitted. Take care to replace it, if necessary, with one having identical characteristics to the original. -
Page 29: Disposal
• Ingestion: Route of exposure unlikely ❖ Informazioni ecologiche Ecological informationNo known ecological damage caused by this product. DISPOSAL WASTE STORAGE At the end of the product life, avoid release to the environment. The doors should be removed beforedisposal. Temporary storage of special waste is permitted while waiting for disposal by treatment and/or final collection. -
Page 30: Operation
OPERATION SETTING UP Before setting to operation thoroughly clean the cooling cabinet with a suitable detergent or sodium bycarb dissolved in lukewarm water. Clean the appliance inside to remove any condensate caused by the Manufacturer's final testing. a) Cooling and freezing speed depends on the following factors: b) container shape, type and material;... -
Page 31: Machine Loading
MACHINE LOADING Do not pile up foodstuffs to be cooled. Thickness should be lower than 50mm in negative quick cooling and lower than 80mm in positive quick cooling. 0.5 - 2 cm. Make sure air circulation is not hampered between food trays. The grid-holding frame (included in those models which include trolleys) is to be located at the centre of the cabinet. -
Page 32: Temperatures
TEMPERATURES Avoid leaving cooked products at room temperature. It is advisable to start the blast-chilling/blast-freezing program as soon as the preparation or cooking phase has ended, taking care to place the product in the unit at a temperature no lower than +70°C. You can place the cooked product in the unit even at very high temperatures, above +100°C, as long as the cabinet has been pre-cooled. -
Page 33: Control Panel
CONTROL PANEL The illustration shows the equipment control panel, while the list indicates the description and functionality of the individual commands. HARD CHILL FREEZE STANDBY/ON KEY With the card on standby: • hold the button down for 1 sec to switch the tab page on With the card on stop and the cycle selected: •... - Page 34 POSITIVE QUICK COOLING LED It is on during positive blast chilling and blinking during selection NEGATIVE QUICK COOLING LED It is on during negative blast chilling and blinking during selection HARD QUICK COOLING LED It is on during hard chilling, blinking during selection, and on when the HARD function is not active CORE PROBE LED...
-
Page 35: Programme
PROGRAMME ▪ CORE PROBE POSITIVE SOFT QUICK COOLING CYCLE: cycle suitable for cooling foodstuffs with thickness lower than 4[cm] using a room temperature of about 0[°C]. The cycle is controlled by the core probe. ▪ CORE PROBE POSITIVE HARD QUICK COOLING CYCLE: cycle suitable for cooling foodstuffs with thickness exceeding 4[cm] using a room temperature ranging from -30[°C] to -5[°C]. -
Page 36: Pre-Cooling Cycle
PRE-COOLING CYCLE It is advisable to run a cooling cycle prior to selecting any slaughter cycle. Press for 1 sec to run the pre-cooling cycle CHILL CHILL icon blinks The pre-cooling cycle continues once the temperature of -25 °C is reached in the chamber, the § remains steady, and the buzzer is activated for 1 sec. -
Page 37: Core Probe Negative Soft Quick Cooling Cycle
Press the key to start the cycle icons remain steady: the test is run to verify the insertion of the core probe The cycle is run when the test is completed successfully; otherwise, a time- controlled positive hard chilling cycle will start. The icons remain on CORE PROBE NEGATIVE SOFT QUICK COOLING CYCLE WARNING: insert the needle probe correctly to run a temperature-controlled cycle. -
Page 38: Time-Controlled Positive Soft Quick Cooling Cycle
Press the key to start the cycle icons remain steady: the test is run to verify the insertion of the core probe The cycle is run when the test is completed successfully; otherwise, a time- controlled negative soft chilling cycle will start. The , and icons remain on... -
Page 39: Time-Controlled Negative Soft Quick Cooling Cycle
As the needle probe is not inserted, the test is not completed successfully and the time-controlled cycle is launched HARD icons remain steady The display shows the remaining time of the cycle Press to change the value Use the keys to change the value TIME-CONTROLLED NEGATIVE SOFT QUICK COOLING CYCLE WARNING: not insert the needle probe correctly to run a time-controlled cycle. -
Page 40: Defrosting
As the needle probe is not inserted, the test is not completed successfully and the time-controlled cycle is launched icons remain steady The display shows the remaining time of the cycle Press to change the value Use the keys to change the value DEFROSTING Press for 4 seconds to run the defrosting cycle... -
Page 41: Changing Parameters
CHANGING PARAMETERS ATTENZIONE: nel caso di utilizzo in utenza di questa funzione, contattare il costruttore. Press the keys for 4 seconds to gain access to the mode for programming parameters The display shows “PA” Press the key to gain access to service parameters CHILL CHILL The display shows the value “0”... -
Page 42: Alarms And Fault Analysis
ALARMS AND FAULT ANALYSIS If the fault is not corrected by following the above instructions ask for skilled assistance and avoid carrying out any other operations, especially on the electricals. When informing the servicing company of the fault, state 1 and 5 numbers. SIGNALS MEANING Positive quick cooling led... -
Page 43: Indications
Defrost LED if it is lit, the defrost will be running if it flashes, the dripping will be running Pre-cooling LED if it is lit, pre-cooling in progress and cell temperature has reached the one set with parameter if it flashes, pre-cooling in progress and cell temperature has not reached the one set with parameter r12 LED on/off if it is lit, equipment in “standby”... -
Page 44: Errors
Open door alarm Remedies: • verify the state of the door • look at parameters i0 and i1 Effects: • effect determined by the parameter i0 High pressure alarm Remedies: • verify the high pressure inlet conditions • look at parameters i5 and i6 Effects: •... -
Page 45: Maintenance
MAINTENANCE WARNING Refer to the chapter “Safety warnings and information” ROUTINE MAINTENANCE The following care operations must be carried out by an operator. IMPORTANT Problems resulting from a lack of care as described below will not be covered by the warranty. WARNING Before any operation, disconnect the equipment from the electrical mains. -
Page 46: Needle Probe Cleaning
NEEDLE PROBE CLEANING IMPORTANT Take particular care uses the needle probe, bearing in mind that it is a sharp object that must be handled with particular care when cleaning. We recommend cleaning the needle probe periodically to ensure its optimal operation. The probe should be cleaned manually using lukewarm water and mild soap, then rinsed with clean water and disinfectant solution. -
Page 47: Other Surfaces
OTHER SURFACES Clean plastic and metal parts only with non-aggressive cleaning agents. Stop using these products immediately if you detect any visual or tactile changes to the surfaces and rinse with water (e.g. discolouration plastic/fusion/other, or rust marks/scratches on metal). Dry carefully after rinsing. -
Page 48: Stainless-Steel Maintenance
STAINLESS-STEEL MAINTENANCE By stainless steel we mean INOX AISI 304 steel. We recommend following the instructions below for the maintenance and cleaning of stainless-steel parts. This is of the utmost importance to ensure the non-toxicity and complete hygiene of the processed foodstuffs. Stainless-steel is provided with a thin oxide layer which prevents it from rusting. -
Page 49: Troubleshooting
TROUBLESHOOTING ANOMALY TABLES The equipment always displays a warning message or an alarm in the event of an anomaly. Type on the warning icon to view the status of the outputs/inputs to display the alarm. The warning remains active until the problem is resolved. Warning icon Follow the instructions provided by the equipment and contact Customer Service if required, remembering to:... - Page 50 During STANDBY phase: • The cycle can be started as long as at least one of the 3 points is active. • The cycle can be started in time mode if all points are faulty. Replace probe. Replace board. Call Service to restore full functionality. Cycle running: •...
- Page 51 Check internal temperature with reference thermometer Check parameter A1. If the problem persists, call Service. Food load in cabinet too high. The core temperature has not reached the Food too thick. Cycle time over setpoint within the set time period. CYCLE DURATION Food temperature too high.
- Page 52 Probe connector disconnected Humidity probe from terminal. CALL SERVICE. HUMIDITY fault. Probe and/or probe cable Fault locking an active cycle. damaged or interrupted. The number of humidification H20 INJECTION Atomiser nozzle cycles has exceeded the set Call Service. MAINTENANCE cleaning limits depending on water hardness and temperature.
- Page 53 Check magnetic micro operation. Safety micro fault. Check the status of the fan condenser in Failure on run condenser the electrical panel. Evaporator fans not working. (capacitor) of the fan. Check fan operation and replace if Faulty or short-circuited fan. necessary.
-
Page 54: Extraordinary Maintenance
EXTRAORDINARY MAINTENANCE The information and instructions in this section are reserved for specialised personnel, authorised to operate on the equipment components. MAINTENANCE OF PANEL BOARD Turn the mains switch OFF. Disconnect the plug. To be able to access the electric picture: Mod. -
Page 55: Condensing System Maintenance
Mod. …102 Rotate the dashboard on the side heads by removing the screw under the dashboard. CONDENSING SYSTEM MAINTENANCE Mod. …51… - …101L - …141L - …171L To access the condensing system, remove the rear protective grille, undoing the screws. Mod. -
Page 56: Further Information
FURTHER INFORMATION ERGONOMIC FEATURES CERTIFICATION The ergonomic characteristics of the product, which can influence the physical and cognitive interaction the user has with it, have been assessed and certified. In fact, a product with ergonomic features meets specific ergonomic requirements belonging to three different areas: polytechnical, biomedical and psychosocial (usability and satisfaction). -
Page 57: Recommended Handling Of Trays According To Their Weight
RECOMMENDED HANDLING OF TRAYS ACCORDING TO THEIR WEIGHT Try to position the trays in the cabinets with their weight as suggested by the images below. 3489330_GB... -
Page 58: Energy Consumption Chart (*)
ENERGY CONSUMPTION CHART (*) ..51H ..51DM ..51 ..101L JF141L HPC51M HPC101L HPC102 Modello - Model ..51M ..S101L JFS171L ..S51M HPC171L Abbattitore/surgelatore Tipo di prodotto – Type of product Blast chiller and freezer Refrigerating fluid R290 Refrigerant load [kg] 0,07 0,08 0,15+0,15 0,15+0,15 0,15... -
Page 59: Wiring Diagram Plate
WIRING DIAGRAM PLATE The electrical diagram is shown on the last page of the booklet. N° DESCRIPTION N° DESCRIPTION COMPRESSOR ELECTRONIC DATA CARD LCD CONDENSER FAN FUSE-HOLDER WITH UNIPOLAR FUSE THERMOSTATED CONDENSER FAN ELECTROVALVE GENERAL TERMINAL BOARD MAGNETIC MICRO-SVWITCH GENERAL TERMINAL BOARD COMPARTMENT PROBE GENERAL TERMINAL BOARD EVAP./DEFROST PROBE... - Page 61 - É vietata la riproduzione, anche parziale, di questo documento senza il consenso del fabbricante. Egli è impegnato in una politica di continuo miglioramento e si riserva il diritto di modificare questa documentazione senza l’obbligo di preavviso purché ciò non costituisca rischi per la sicurezza. - Even partial reproduction of this document without the constructor’s consent is forbidden.
Need help?
Do you have a question about the 102 Series and is the answer not in the manual?
Questions and answers