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2024
OWNER'S SERVICE MANUAL
YZ250FX
Read this manual carefully before operating this vehicle.
YZ250FXR
LIT-11626-37-35
BAJ-2819U-14

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Table of Contents
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Summarization of Contents

General Information
Safety Information
Critical safety guidelines for operating and maintaining the vehicle.
Description
Overview of vehicle components and controls with visual identification.
Instrument and Control Functions
Explanation of dashboard indicators, switches, and levers for vehicle operation.
Starting and Break-in
Procedures for starting the engine and initial break-in period for new vehicles.
Motorcycle Care and Storage
Guidelines for cleaning, maintenance, and proper storage of the motorcycle.
Specifications
General Specifications
Key physical dimensions and weight of the vehicle.
Engine Specifications
Detailed technical data for the engine, including bore, stroke, and fluid capacities.
Chassis Specifications
Technical data for the frame, wheels, brakes, and suspension systems.
Tightening Torques
Specified torque values for various fasteners crucial for assembly and maintenance.
Cable Routing Diagram
Visual guide illustrating the correct routing of electrical wires and cables on the frame.
Periodic Checks and Adjustments
Servicing Parts
List of essential parts for regular maintenance and replacement.
Maintenance Intervals
Recommended schedule for checks and replacements based on usage or time.
Pre-operation Inspection and Maintenance
Essential checks to perform before operating the vehicle for safety and performance.
Engine
Adjusting the Valve Clearance
Step-by-step guide for checking and adjusting valve clearances for optimal engine performance.
Checking the Engine Idling Speed
Procedure to measure and adjust the engine's idling speed for smooth operation.
Checking the Spark Plug
Instructions for removing, checking, cleaning, and installing the spark plug.
Changing the Engine Oil
Procedure for draining and refilling the engine oil to maintain lubrication.
Cleaning the Air Filter Element
Instructions for cleaning and oiling the air filter for proper engine air intake.
Checking the Coolant Level
Procedure to verify the coolant level in the radiator for proper engine cooling.
Changing the Coolant
Steps for draining, flushing, and refilling the engine's cooling system.
Chassis
Front Wheel
Procedures for removing, disassembling, checking, and assembling the front wheel.
Rear Wheel
Procedures for removing, checking, and assembling the rear wheel and sprocket.
Front Brake
Detailed instructions for checking, replacing pads, and servicing the front brake system.
Rear Brake
Detailed instructions for checking, replacing pads, and servicing the rear brake system.
Steering Head
Procedures for removing, checking, and adjusting the steering head assembly for smooth operation.
Front Fork
Steps for removing, disassembling, checking, and assembling the front fork legs.
Rear Shock Absorber Assembly
Procedures for removing, disassembling, and checking the rear shock absorber assembly.
Swingarm
Steps for removing, checking, and installing the swingarm and its related components.
Chain Drive
Instructions for removing, checking, cleaning, lubricating, and installing the drive chain and sprockets.
Cooling System
Cooling System Diagrams
Schematic representation of the vehicle's cooling system components and their connections.
Radiator
Procedures for removing, checking, and installing the radiator and its associated hoses.
Water Pump
Steps for removing, disassembling, checking, and assembling the water pump.
Fuel System
Fuel Tank
Procedures for removing and installing the fuel tank and related components.
Throttle Body
Steps for removing, checking, and adjusting the throttle body and its sensors.
Electrical System
Ignition System
Information on the ignition system circuit diagram and troubleshooting common issues.
Electric Starting System
Details on the electric starting system circuit diagram and troubleshooting no-crank conditions.
Charging System
Explanation of the charging system circuit diagram and troubleshooting battery charging issues.
Signaling System
Information on the signaling system circuit diagram and troubleshooting non-functional indicator lights.
Fuel Injection System
Circuit diagram, ECU self-diagnostic function, and troubleshooting for the fuel injection system.
Electrical Components
Procedures for checking various electrical components like switches, fuses, battery, and sensors.
Troubleshooting
General Information
General guidance and tips for effective troubleshooting of vehicle issues.
Troubleshooting of Engine (fault code not detected)
Common engine symptoms, causes, and actions when no fault code is detected.
Troubleshooting of Clutch
Diagnosis and solutions for clutch-related problems like slippage and noise.
Troubleshooting of Transmission
Troubleshooting steps for transmission shifting issues and noise problems.
Troubleshooting of Cooling System
Diagnosis and solutions for engine overheating and water pump noise issues.
Troubleshooting of Brake
Troubleshooting steps for poor disc brake performance and related issues.
Troubleshooting of Suspension
Diagnosis and solutions for front and rear suspension stiffness or softness.
Troubleshooting of Steering/Handling
Troubleshooting for handlebar wobble, heavy steering, and wheel vibration.
Troubleshooting of Charging System
Steps to diagnose and resolve issues where the battery is not charging.
Troubleshooting of Signaling System
Troubleshooting steps for non-functional indicator lights or fuel level warnings.
Tuning
Chassis Tuning
General chassis tuning considerations, including sprockets and tire pressure.
Front Fork Setting
Guidance on adjusting front fork settings for air spring, spring preload, and damping.
Rear Shock Absorber Setting Parts
Information on selecting and setting rear shock absorber springs based on rider preference.
Suspension Setting (Front Fork)
Specific adjustments for front fork stiffness, oil amount, and damping based on riding conditions.
Suspension Setting (Rear Shock Absorber)
Adjustments for rear suspension stiffness, rebound, compression, and spring preload.

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