Rollmatic G42 Use And Maintenance Manual
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Rollmatic G42 Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
BREAD SLICER
C42 - C42S - C52 - C52S G42
Edition 02/2013 - Rev. A

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  • Page 1 USE AND MAINTENANCE MANUAL BREAD SLICER C42 - C42S - C52 - C52S G42 Edition 02/2013 - Rev. A...

  • Page 2: Table Of Contents

    Bread slicer C42 – C42S – C52 – C52S – G42 INDEX INTRODUCTION ........................3 1.1 Introduction ........................... 3 1.2 INSTRUCTIONS AND GENERAL WARNINGS ..............4 1.3 MAIN SITUATIONS WHEN THE COMPANY DOES NOT ACCEPT LIABILITY ....4 1.4 TERMINOLOGY ......................... 5 machine features ...........................

  • Page 3: Introduction

    Bread slicer C42 – C42S – C52 – C52S – G42 1 INTRODUCTION INTRODUCTION This operating and maintenance manual is to be consulted by whoever is in any way assigned or authorised to use and/or run the machine. It is also intended for the employer, the managers and other personnel of the using company;...

  • Page 4: Instructions And General Warnings

    Bread slicer C42 – C42S – C52 – C52S – G42 INSTRUCTIONS AND GENERAL WARNINGS The manufacturer cannot be held liable for any injuries and/or accidents to people, animals or damage to property caused by the failure to observe the instructions given in this manual and in particular by the failure to respect the following indications: - Do not tamper with the guards and safety devices provided on the machine;...

  • Page 5: Terminology

    Bread slicer C42 – C42S – C52 – C52S – G42 • damage caused by tools, equipment etc., whether used or not on the machine, which are not supplied or, in any case, not foreseen or authorized by the manufacturer •...
  • Page 6 Bread slicer C42 – C42S – C52 – C52S – G42 Use of the machine is permitted exclusively in closed, protected areas; under no circumstances must the machine be used outside or in areas where it is exposed to the action of atmospheric agents.

  • Page 7: Types, Models, Versions And Options

    Bread slicer C42 – C42S – C52 – C52S – G42 Type C/G Type C-S Figure 1 TYPES, MODELS, VERSIONS AND OPTIONS Type C: machine to be used placed on a surface 750-800 mm above the ground (e.g. a table); the bread is cut by activating the manual control lever.
  • Page 8 3.4.4). Type G42: machine similar to mod. C42 basic (Figure 1) but with a lower power, also to be used on a surface 750-800 mm above the ground (e.g. a table); the bread is cut by activating the manual control lever.

  • Page 9: Control And Command Devices

    Bread slicer C42 – C42S – C52 – C52S – G42 CONTROL AND COMMAND DEVICES With reference to Figure 5, the machine is equipped with the following command and control devices: ref. 1 green luminous button; when the plug is connected to the power socket it lights up, indicating...

  • Page 10: Identification Plate

    Bread slicer C42 – C42S – C52 – C52S – G42 IDENTIFICATION PLATE The identification plate, displaying in indelible form the CE marking, Manufacturer’s details, machine model, serial number, year of manufacture, weight and essential electrical specifications is fixed on the back of the machine, indicatively in the position shown in Figure 6.

  • Page 11: Mounting The Machine On The Support Trolley

    Bread slicer C42 – C42S – C52 – C52S – G42 Figure 7 Loading/unloading from the transport vehicle is normally carried out by means of a forklift truck or pallet truck having a sufficient lifting capacity, and whose arms must be inserted in the special spaces at the bottom of the pallet.

  • Page 12: Electrical Connections

    Bread slicer C42 – C42S – C52 – C52S – G42 ELECTRICAL CONNECTIONS All work of an electrical nature in the place of use must be performed only by personnel with specific technical and professional qualifications and possessing the necessary technical and legal knowledge to carry out the work properly and in compliance with the regulations in force, considering also the type of premises, and authorised to issue any declaration of conformity contemplated by the law.

  • Page 13: Switching On And Making Ready For Operation

    Bread slicer C42 – C42S – C52 – C52S – G42 • At the start of each working day and/or shift, check that the safety devices are perfectly efficient. 3.4.2 SWITCHING ON AND MAKING READY FOR OPERATION To switch on the machine, connect the plug to the power socket; the light in the button ref. 1 Figure 11 will come on, indicating that the machine is live.

  • Page 14: Machine In Version With Blade Lubrication

    Bread slicer C42 – C42S – C52 – C52S – G42 It is forbidden to put your hands into the compartment that houses the drawer, except when the machine is disconnected from the electric power and only the volume occupied by the drawer itself to perform normal cleaning operations.

  • Page 15: Maintenance

    Bread slicer C42 – C42S – C52 – C52S – G42 4 MAINTENANCE INTRODUCTION Periodically the machine may require maintenance work which, for the purposes of this manual and of the risks that the work may involve, may be of two types: •...
  • Page 16 Bread slicer C42 – C42S – C52 – C52S – G42 Figure 14 5. with a pair of pincers, detach the springs, ref. 9 (in the most recent versions there is only one spring) from the hooking point on the presser comb ref.10 Photo E/F Figure 15 6.
  • Page 17 Bread slicer C42 – C42S – C52 – C52S – G42 8. Open the two blade support frames, ref. 13 and 14 “like a book” as in Photo J, pushing back the rear frame 9. Loosen the stop nut of the blade to be changed, Photo K, and, with an Allen wrench, loosen as much as necessary the blade tightening screw, Photo K1 10.

  • Page 18: Belt Replacement And Tightening (Extraordinary Maintenance)

    Bread slicer C42 – C42S – C52 – C52S – G42 Figure 17 BELT REPLACEMENT AND TIGHTENING (extraordinary maintenance) To carry out this job, reserved exclusively to specialised technicians and experts in mechanical assembly, the operator must wear working gloves.

  • Page 19: Regulating The Comb Pressure (Extraordinary Maintenance)

    Bread slicer C42 – C42S – C52 – C52S – G42 Figure 18 REGULATING THE COMB PRESSURE (extraordinary maintenance) On models where it is contemplated, to adjust the comb pressure proceed as follows, referring to Figure 19 1. Turn the main switch to O (OFF) and take the plug out of the power supply socket;...

  • Page 20: Interventions Performed Exclusively By Authorised Technicians

    Bread slicer C42 – C42S – C52 – C52S – G42 INTERVENTIONS PERFORMED EXCLUSIVELY BY AUTHORISED TECHNICIANS All maintenance interventions other than those described up to this point must be considered extraordinary maintenance, and must be carried out exclusively by authorized technicians, in...

  • Page 21: Recommended Spare Parts

    Bread slicer C42 – C42S – C52 – C52S – G42 RECOMMENDED SPARE PARTS To order spare parts you must provide a description, indicate their location in the machine and communicate the exact serial number of the machine. ELECTRICAL MAINTENANCE 4.10...

  • Page 22: Putting The Machine Out Of Service For Long Periods

    Bread slicer C42 – C42S – C52 – C52S – G42 PUTTING THE MACHINE OUT OF SERVICE FOR LONG PERIODS 4.12 If the machine is put out of service or not used for a prolonged period, disconnect it from the electric supply, clean all parts carefully, and cover it with clean, waterproof covers to protect it from environmental agents, dust, insects, rodents, etc.

  • Page 23: Safety Mechanisms And Related Considerations

    Bread slicer C42 – C42S – C52 – C52S – G42 Ergonomic: injuries or harm to the body due to incorrect posture during use in production and/or during cleaning and/or maintenance. The respective risks have been eliminated or reduced as much as possible and/or may be further reduced by adopting the measures and precautions described in the various paragraphs of this manual.

  • Page 24: Residual Risks Of A Mechanical Nature

    Bread slicer C42 – C42S – C52 – C52S – G42 the assistance of a specialised technician. The following checks must be performed at the start of every working day and/or shift: 1. For the version WITH COVER, check that the blades do not start moving before the guard is completely closed 2.
  • Page 25 Bread slicer C42 – C42S – C52 – C52S – G42 WARNING! Never put your hands into the loading compartment. Risk of cutting! Figure 23 Risk of catching, dragging and crushing due to the presence of moving parts in the case of inserting the fingers in the spaces between the sides of the structure and the plate of the loading surface.

  • Page 26: Residual Risks Of An Electrical Nature

    Bread slicer C42 – C42S – C52 – C52S – G42 5.1.5 RESIDUAL RISKS OF AN ELECTRICAL NATURE This risk is related to possible accidental contacts with live parts e.g.. during maintenance work. WARNING! Before dismantling/opening any guards or parts, the removal of which permits...

  • Page 27: Dismantling

    Bread slicer C42 – C42S – C52 – C52S – G42 6 DISMANTLING If the machine is to be dismantled, separate its different components by material type, and then see to their disposal in compliance with current legislation and standards. Extract the used lubricants which must be treated separately for the purposes of waste disposal.
  • Page 28 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C...
  • Page 29 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C CODE CODE POS. DESCRIZI DESCRIPTION D00670 D00840 Piatto di contenimento Retaining plate Aletta di contenimento Right retaining flap D00688 D00688 destra D00648 D00835 Scivolo anteriore...
  • Page 30 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C CODE POS. DESCRIZIONE DESCRIPTION G Model D02991 Maniglia Handle D03028 Cassetto raccogli briciole Crumb tray D02992 Scivolo anteriore Front slide D03084 Coperchio superiore Top cover...
  • Page 31 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C...
  • Page 32 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C CODE CODE POS. DESCRIZIONE DESCRIPTION C00463 C00463 Supporto ucfl 205 Support Ucfl 205 C00174 C00174 Cuscinetto uni 6202 2rs Bearing Uni 6202 2rs C00164...
  • Page 33 TaglierinaSlicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST C42/52, C42S/52S, G42 03/10/2014 Rev. C...
  • Page 34 Oil cap D03117 D03117 Pattino spingipane Slide for bread pusher Fino a matr. 18800 su modelli C42 e C52 Fino a matr. 18815 su modelli G e G42-C Fino a matr. 19020 su modelli C42S e C52S CODE CODE POS.
  • Page 35 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM C42/52, C42S/52S, G42 13/07/2010 Rev. A...
  • Page 36 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM C42/52, C42S/52S, G42 13/07/2010 Rev. A Data emissione: 13/07/2010 Date of issue: 13/07/2010 DESCRIZIONE - DESCRIPTION TIPO - PART NUMBER EL08 Scheda control - Electronic board EL08 SB1 Pulsante Emergenza - Emergency button A.B.

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