Rollmatic SA35 User And Maintenance Manual

Rollmatic SA35 User And Maintenance Manual

Variable pitch slicer

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USER AND MAINTENANCE MANUAL
VARIABLE PITCH SLICER
SA35 – SA50
Issue 05/2017 - Rev. A

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Summary of Contents for Rollmatic SA35

  • Page 1 USER AND MAINTENANCE MANUAL VARIABLE PITCH SLICER SA35 – SA50 Issue 05/2017 - Rev. A...
  • Page 2: Table Of Contents

    5.2.2 SAFETY EQUIPMENT AND ASSOCIATED CONSIDERATIONS ..........19 5.2.3 RESIDUAL RISKS OF MECHANICAL ORIGIN................20 5.2.4 RESIDUAL RISKS OF ELECTRICAL ORIGIN ................20 5.3 INFORMATION ON NOISE ......................20 5.4 SAFETY SIGNS ..........................21 DECOMMISSIONING ................... 21 SA35 – SA50 - Rev. A...
  • Page 3: Introduction

    The company reserves the right to update machines and manuals, but it is not obliged to update machines and/or manuals previously manufactured/drawn up. This manual is an integral part of the machine and must accompany it should it be transferred or sold for whatever reason. SA35 – SA50 - Rev. A...
  • Page 4: General Instructions And Warnings

    - Any arbitrary modification, made to the machine, relieves the manufacturer of any and all SA35 – SA50 - Rev. A...
  • Page 5: Main Cases For Which The Company Declines Any Responsibility

    EXTRAORDINARY MAINTENANCE: operations that are necessary to correctly operate and keep the machine which, due to their complexity and/or hazardous nature, require the intervention of SA35 – SA50 - Rev. A...
  • Page 6: Machine Features

    SA35 – SA50 - Rev. A...
  • Page 7 7. Lever for opening the cover that gives access to the cutting blade 8. Crumbs collection drawer with microswitch 9. Swivel wheels 10. Slice sliding support plate (it supports slices during cutting operations) 11. Electrical panel door Figure 1 SA35 – SA50 - Rev. A...
  • Page 8: Technical Features

    TECHNICAL FEATURES BREAD INSERTION CHANNEL SIZE WIDTH HEIGHT LENGTH SLICE THICKNESS 5-20 OUTPUT Slices/min ELECTRICAL CONNECTIONS NETWORK VOLTAGE NETWORK FREQUENCY POWER CONSUMPTION VOLTAGE CONTROL PROTECTION RATING SAFETY GUARD WEIGHT OVERALL DIMENSIONS Figure 2 SA35 – SA50 - Rev. A...
  • Page 9: Control And Adjustment Devices

    All such data are permanently printed on the plate. Data to be transmitted to the manufacturer in case of spare parts request. Figure 4 SA35 – SA50 - Rev. A...
  • Page 10: Installation And Use

    Ensure that there is enough space around the machine to operate comfortably and to correctly carry out any cleaning, adjustment and/or maintenance operations. Brake the wheels by lowering the dedicated levers (Figure 6). UNLOCK LOCK Figure 6 SA35 – SA50 - Rev. A...
  • Page 11: Electrical Connection

    • Connect the plug (provided as standard) to the electrical power supply socket. • Check that the crumbs collection drawer is inserted in the machine's lower compartment • Close the cover that gives access to the bread compartment • Set the main switch to I (ON) SA35 – SA50 - Rev. A...
  • Page 12: Operating And Using The Machine

    This option allows cutting a certain number of slices at the desired thickness (1F). Left window: select the number of slices; right window: select the thickness. Touch START to begin cutting, and MENU to return to the previous page SA35 – SA50 - Rev. A...
  • Page 13 Once the operation has been completed, the securing device will go back in its loading position, whereas the sliced bread will be on the left side of the compartment. After removing the slices, position the slice support plate (Ref. 10 Figure 1) to the right. SA35 – SA50 - Rev. A...
  • Page 14: Crumbs Collection Drawer

    Remove any bread residues from the drawer during daily maintenance work. Figure 8 When carrying out this operation, wear protective gloves as you may come into contact with the sharp knife. SA35 – SA50 - Rev. A...
  • Page 15: Maintenance

    Figure 9. Use the 36 mm wrench supplied as standard to rotate the blade (with the felt) 5. Use a brush to remove any other bread residue from Figure 9 the blade 6. Clean the housing using a soft cloth SA35 – SA50 - Rev. A...
  • Page 16: Blade Replacement

    The wiring diagram is given with the manual and is an integral part of the same. The electrical panel is located on the rear of the machine SA35 – SA50 - Rev. A...
  • Page 17: Cleaning The Machine

    To clean the cutting chamber use a soft cloth. Areas marked in Figure 13 indicate the position of the bread sensor and of the reflector. These parts must not be cleaned with substances such as alcohol, thinners or solvents. Figure 13 SA35 – SA50 - Rev. A...
  • Page 18: Long Stops Or Service Discontinuation

    Electrocution caused by direct or indirect contact with live parts or by external factors that influence the electrical system The relative risks have been eliminated or reduced as much as possible and/or may be further reduced by implementing security measures and devices. SA35 – SA50 - Rev. A...
  • Page 19: Safety Equipment And Associated Considerations

    The safety devices must be reset and the protections put back in place and fastened using any of the supplied tools as soon as the reason for their removal/disabling has been eliminated. SA35 – SA50 - Rev. A...
  • Page 20: Residual Risks Of Mechanical Origin

    (horizontally, at approximately 200 mm from the machine, and at 1.6 m from the floor), the machine working without loads and in standard operating conditions emits a continuous LAeq-weighted equivalent acoustic pressure lower than 70 dB(A), even when considering a maximum error of +2.0 dB(A) SA35 – SA50 - Rev. A...
  • Page 21: Safety Signs

    Incorrect disposal or improper use of the equipment or parts of it may result in potentially negative and harmful effects on the environment and human health. SA35 – SA50 - Rev. A...
  • Page 22 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT-00.01.00.00 DISC GUARD POS. COD. DESCRIZIONE - DESCRIPTION KT-00.01.04.00 BLOCCHETTO - CUBE KT-00.01.03.00 PERNO - BOLT KT-00.01.02.00 BOCCOLA - BUSHING KT-00.01.01.00 MOLLA A COMPRESSIONE –...
  • Page 23 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT-02.00.00.00 Stepping motor set 2/16...
  • Page 24 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT-02.01.00.00/b BRACCIO DI SUPPORTO – HOLDER ARM PARETE DI CONTENIMENTO DEL PANE – BREAD POSITIONING RETAINING KT-02.02.00.00/b WALL KT-02.03.00.00...
  • Page 25 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-00.00.00.00/a Assembly 4/16...
  • Page 26 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT3-01.00.00.00 CORPO MACCHINA - HOUSING KT-02.00.00.00/b GRUPPO MOTORE PASSO-PASSO – STEPPING MOTOR UNITS KT3-03.00.00.00/a COPERCHIO INTERMEDIO – MIDDLE COVER KT3-04.00.00.00...
  • Page 27 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-03.00.00.00/a Middle cover 6/16...
  • Page 28 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT3-03.01.00.00 LAMIERA DI COPERTURA – COVER SHEET KT-03.04.01.00 BLOCCHETTO DI SCORRIMENTO – SLIDE CUBE KT-03.05.00.00 BARRA ANGOLARE – ANGLE BAR KT3-03.00.03.00...
  • Page 29 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-04.00.00.00 Side huusing POS. COD. DESCRIZIONE - DESCRIPTION KT3-04.01.00.00 SPALLA SINISTRA – RIGHT WALL KT3-04.02.00.00 CORNICE - FRAME KT-04.06.01.00 PIASTRA REGGI FETTE - SLICE SLIDING SUPPORT PLATE KT-04.06.00.02...
  • Page 30 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT-05.00.00.00 Bag holder POS. COD. DESCRIZIONE - DESCRIPTION KT-05.01.00.00 FERMO ANGOLARE – ANGLE STOP KT-05.00.01.00 BARRA - BAR KT-05.00.02.00 RONDELLA - WASHER KT-05.00.03.00...
  • Page 31 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-06.00.00.00 Bottom drawer POS. COD. DESCRIZIONE - DESCRIPTION KT3-06.01.00.00 CASSETTO INFERIORE – BOTTON DRAWER KT3-06.00.01.00 PIASTRA IN POLICARBONATO – POLICARBONATE PLATE ATTUATORE PERINTERRUTTORE DI SICUREZZA –...
  • Page 32 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-07.00.00.00 Drive unit 11/16...
  • Page 33 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT-07.01.00.00 RINFORZO ANGOLARE – ANGLE STIFFENER KT-07.02.01.00 PIASTRA MOTORIDUTTORE – MOTOREDUCER PLATE KT3-07.03.11.00 VOLANO – FLYWHEEL KT-07.03.03.00 ALBERO LAMA –...
  • Page 34 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-08.00.00.00 Top cover 13/16...
  • Page 35 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT3-08.01.00.00 COPERCHIO SUPERIORE – UPPER COVER - part 1 KT3-08.02.02.00 PORTA RULLO – ROLLER HOLDER KT-08.00.01.00 SCHERMO IN POLICARBONATO – POLYCARBONATE SHEET KT-08.00.02.00...
  • Page 36 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 DISC CUTTER - KT3-09.00.00.00 Oiling system unit 15/16...
  • Page 37 Taglierina - Slicer ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST 15/05/2017 Rev. A SA35 – SA50 POS. COD. DESCRIZIONE - DESCRIPTION KT3-09.01.01.00 ALLOGGIAMENTO LUBRIFICATORE – DISC LUBRIFICATOR HOUSING KT3-09.01.02.00 FELTRO - FELT KT3-09.01.05.00 ROTAIA PER SPAZZOLA – RAIL BRUSH KT3-09.01.06.00...
  • Page 38 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 Main supply, main switch, 24 VDC power unit 1/10...
  • Page 39 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 Emergency switch 2/10...
  • Page 40 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 Actuator with saw drive inverter 3/10...
  • Page 41 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 Stepper motor 4/10...
  • Page 42 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 Oil pump and electromagnet 5/10...
  • Page 43 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 KT-1 DRIVER POWER SUPPLY 6/10...
  • Page 44 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 KT-1 DIGITAL INPUTS (I0 – I6) 7/10...
  • Page 45 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 KT-1 DIGITAL INPUTS (I7 – I13) 8/10...
  • Page 46 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 KT-1 DIGITAL OUTPUTS (Q1 – Q4) 9/10...
  • Page 47 Taglierina - Slicer ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM 15/05/2017 Rev. A SA35 – SA50 KT-1 DIGITAL OUTPUTS (Q5 – Q9) 10/10...
  • Page 48 IT GARANZIA Garanzia La parte venditrice garantisce l’attrezzatura nuova e in perfette condizioni estetiche e funzionali al momento della spedizione. La parte venditrice garantisce l’attrezzatura fornita nelle normali condizioni d’uso e secondo le specifiche tecniche del prodotto per un periodo di 12 mesi. Durante il periodo di garanzia la parte venditrice si impegna, a sua discrezione, a riparare o a sostituire le parti riconosciute difettose ma non al ritiro dell’attrezzatura.
  • Page 49 Salvo probados defectos ocultos son excluidos de la garantía las partes eléctricas y electrónicas. La garantía decae en caso de la utilización impropia de los equipos, por ejemplo: aplicaciones que no sean para las cuales se creó, o en caso de un uso “no normal , por ejemplo un uso prolongado y repetitivo bajo esfuerzo (por uso normal se entiende un uso intermitente durante un turno de trabajo) La modificación del equipo implica la extinción automática de la garantía La devolución al vendedor de las piezas que se consideran defectuosas es una condición necesaria para la sustitución de las mismas.

This manual is also suitable for:

Sa50

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