Ranger RS-500-DS-601 Installation And Operation Manual

Spray-wash cabinets

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Installation and operation manual (41 pages)

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30440 Agoura Road

Agoura Hills, CA 91301 USA

Toll Free: (800) 253-2363

Tel: (805) 933-9970

rangerproducts.com

Spray-Wash Cabinets

Installation and Operation Manual

Manual P/N 5900245 — Manual Revision C4 — June 2024

Models:

• RS-500-D-503

• RS-750-D-503

• RS-500-D-601

• RS-750-D-601

• RS-500-DS-601

• RS-750-DS-601

Powder Coated Model Shown

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

⚠

DANGER

Read the entire contents of this manual before using this product. Failure to follow the

instructions and safety precautions in this manual can result in serious injury or death. Make sure all

other operators also read this manual. Keep the manual near the product for future reference.

proceeding with setup and operation, you agree that you fully understand the contents of

this manual and assume full responsibility for product use

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Page 1 Toll Free: (800) 253-2363 Tel: (805) 933-9970 rangerproducts.com Spray-Wash Cabinets Installation and Operation Manual Manual P/N 5900245 — Manual Revision C4 — June 2024 Models: • RS-500-D-503 • RS-750-D-503 • RS-500-D-601 • RS-750-D-601 • RS-500-DS-601 • RS-750-DS-601 Powder Coated Model Shown Designed and engineered by BendPak Inc.
Page 2 BendPak website. Warranty. The BendPak Ranger warranty is more than a commitment to you: it is also a commitment to the value of your new product. For full warranty details, contact your nearest BendPak Ranger dealer or visit bendpak.com/support/warranty.
Page 3: Table Of Contents
• RS-750-D-601: 1 Phase Spray-Wash Cabinet with 1,000 pound (454 kg) load capacity. • RS-500-D-503: 3 Phase Spray-Wash Cabinet with 500 pound (227 kg) load capacity. • RS-750-D-503: 3 Phase Spray-Wash Cabinet with 1,000 pound (454 kg) load capacity. The RS-500-DS-601 and RS-750-DS-601 models are a Stainless Steel alternative to the Powder-Coat models;...
Page 4: Shipping Information
Keep this manual on or near the equipment so that anyone who uses or services it can read it. Technical support for your Spray-Wash Cabinet is available from your distributor or by calling Ranger Products at (800) 253-2363. Shipping Information Your equipment was carefully checked before shipping.
Page 5: Liability Information
Instead, take the unit out of service, then contact an authorized repair facility, your distributor, or Ranger Products at (800) 253-2363. • BendPak Ranger recommends making a thorough inspection of the product once a month. Replace any damaged or severely worn parts, decals, or warning labels. Symbols Following are the symbols used in this manual: ⚠...
Page 6: Specifications
Specifications Model RS-500-D-601 and -503 RS-750-D-601 and -503 Outside Height 66" (1,676 mm) 78" (1,981 mm) Inside Height 43" (1,092 mm) 54" (1,372 mm) Inside width 32" (813 mm) 32" (813 mm) Turntable diameter 30" (762 mm) 30" (762 mm) Water reservoir 50 gallon (189.25 liter) capacity 53 gallon (200.5 liter) capacity...
Page 7: Components
Components Spray-Wash Cabinet components include: • Door. Provides access to the inside of the unit; make sure it is shut and latched for a Wash Cycle. • Door Latch. Keeps the Door firmly closed; make sure it is engaged before starting a Wash Cycle. •...
Page 8 ⚠ DANGER Do not open the Electrical Panel unless directed to do so by Ranger Technical Support; there are no user-serviceable parts inside. Only your Electrician should open the Electrical Panel. The following drawing shows main components of the Spray-Wash Cabinet.
Page 9: Frequently Asked Questions
1,000 pounds (454 kg). Q: What kind of Detergent should I use? A: BendPak Ranger recommends using Aluma-Klean Detergent; in fact, you get a free bucket with your Spray-Wash Cabinet. To re-order Aluma-Klean, visit the Ranger website.
Page 10: Setup
Setup This section describes how to get your Spray-Wash Cabinet up and running. Note: Most of the setup procedure is the same for both models; exceptions will be noted in the text where appropriate. Unpacking Use caution when unpacking the Spray-Wash Cabinet from its shipping container. You do not want to damage the unit or misplace any of the components that come with it.
Page 11: Connecting The Drain
Important Ranger Products does not warranty their product against rust. Rust will occur if the wrong detergent is used, if the start-up procedure is not followed, or if the machine is not used on a regular basis (should oil build up on the inside). Rust can occur if you use deionized water for rinsing.
Page 12: Water Temperature
Because it is important that you not start a Wash Cycle until the Water temperature is in the range of 160° to 180°F (71° to 82°C), BendPak Ranger recommends using a portable industrial thermometer to check the temperature of the Water as needed.
Page 13: Startup Process
The Material Data Safety Sheet for the Aluma-Klean Detergent is available on the Ranger website (http://www.bendpak.com/shop-equipment/parts-washer/soap-50-lbs.aspx). Be careful handling Aluma-Klean when in liquid form; wear gloves and eye protection. Do not ingest;...
Page 14: Normal Operation
Detergent Use Pros Cons High Concentration: • Superior cleaning • Possible leftover residue inside Cabinet approximately 1/2 lb • Little chance of rusting per gallon • Possible clogged nozzles • Little or no residue • Possible rusting inside Low Concentration: Cabinet approximately 1/4 lb •...
Page 15 2. Make sure the Breakers or Disconnects are On and the Power Cord is connected to a power source. 3. Check the temperature of the Water/Detergent solution using a thermometer; it must be in the range of 160° to 180°F (71° to 82°C) to start a Wash Cycle. If the Water temperature is below 160°F, you must wait for it to heat it up.
Page 16: Using The Oil Skimmer
Using the Oil Skimmer When the Oil on the top of the Water Reservoir is ¼ inch (6 mm) or deeper, use the Oil Skimmer to remove it. Excess Oil in the Water Reservoir impacts operation of the Spray-Wash Cabinet. ⚠...
Page 17 Low Water Shut-Off Switch The Low Water Shut-Off Switch shuts down the system if the wash solution in the Water Reservoir drops below a safe level. If the wash solution drops below the lower proximity of the switch, the low water indicator light on the control panel turns on and the system disconnects power.
Page 18: Maintenance
• Every three months: Inspect the Friction-Drive Wheel for worn wire brushes; replace any that are worn (Ranger SKU 5335721). • Every three months: Lubricate the grease fitting under the Parts Turntable with white lithium grease or similar;...
Page 19 Removing Sludge You need to clean out the Sludge from the Water Reservoir on a regular basis so that it does not damage other Spray-Wash Cabinet components or reduce cleaning. ⚠ CAUTION Do not allow the Sludge to exceed a depth of one inch; it could damage other Spray-Wash components.
Page 20 ⚠ WARNING Do not run a Wash Cycle without the Spray Nozzles in place; you could damage the Pump Motor. Environmental Issues Do not dispose of your Spray-Wash Cabinet waste Wash Solution and sludge by throwing it in the trash or into any drain nor into any waterway or ground area. it is considered hazardous waste. Important: You must dispose of the liquid and solid waste that comes from your Spray-Wash Cabinet per all applicable federal, state, and/or local codes.
Page 21: Troubleshooting
Check the Friction-Drive Wheel for worn wire brushes. If worn, replace with Ranger SKU 5335721. If you continue to have problems with your Spray-Wash Cabinet, visit www.bendpak.com/support/ or call Ranger Products at (805) 933-9970. RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 22 Material Data Safety Sheet for Aluma-Klean Detergent, which contains additional safety information about it, is available on the Ranger website. First aid measures include: • Eyes. Check for and remove contact lenses. Immediately flush eyes with water for at least 15 minutes, occasionally lifting the upper and lower eyelids.
Page 23: Wiring Diagrams
Wiring Diagrams 1 Phase Wiring Schematic RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 24 1 Phase Terminal Block Diagram RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 25 3 Phase Wiring Schematic RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 26 3 Phase Terminal Block Diagram RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 27: Labels
Labels RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 28 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 29 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 30 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 31: Parts Diagrams
Parts Diagrams RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 32 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 33 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 34 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 35 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 36 RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 37: Maintenance Log
Maintenance Log RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 38 Maintenance Log RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...
Page 39 Maintenance Log RS Series Spray-Wash Cabinets P/N 5900245 — Rev. C4 — June 2024...

Ranger RS-500-DS-601 Installation And Operation Manual

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