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EVOLUTION ES44DC
Operating manual
GE EVOLUTION ES44DC Operating Manual
Diesel–electric locomotive
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Summary of Warnings and Cautions
Proposition 65 Warning
Introduction
Acronyms and Abbreviations
Consolidated Control Architecture
Smart Displays (Sdis)
CCA System Block Diagram
SDIS Keyboard (Typical)
Consolidated Input/Output Cio Panel
Engine Control Unit
Main Operation Screen
Dynamic Brake Operation
Electronic Air Brake System (Eab)
Event Recorder System
End-Of-Train System
Global Positioning Satellite (Gps) System
Auto Engine Start/Stop (Aess) System
Location of Apparatus
DC Evolution Series Location of Apparatus
General Data
Operating Equipment
Introduction
Devices in Nose/Operating Cab
Two-Way Radio
Smart Display
Control Stand Devices
Operator Control Console, Top
Mechanical Interlocking
Master Controller Handle Positions
Smart Display Operation Screen
Sample Operation Screen Informational Areas
Control Console Bottom Devices
Operator Control Console, Bottom
Engine Control Panel Devices
Engine Control Panel
Engine Control Switch
Devices on the Overhead Console
Devices in Crew Member's Area
Overhead Control Console
Horn Pushbutton
Crew Member's Console
Air Brake Equipment
Electronic Air Brake System
Electronic Air Brake Controller (EBV)
Air Brake Equipment in Air Brake Compartment
Air Brake Compartment Equipment Location
Cut-Out Cocks
Sand Control Valves and Piping
Air Brake End Connections
Electro-Pneumatic Control Unit (EPCU) Component Location
Other Equipment
Electronic Equipment Alcove
Electronic Equipment Locker
Other Operator Cab Features
Control Compartment Equipment
Blowers and Fans
Typical Toilet Compartment
Overhead Dome Light and Wiper Controls
Operator/Crew Member's Overhead Speaker
Location of Control Areas
Air Compressor
Location of Equipment, Dynamic Braking, Exhauster and Alternator Blowers, Air-To-Air and Radiator Fan
Air Compressor Control Panel (CCP) and Piping
Miscellaneous Equipment
Other Gages
Draining Cooling Water System
Side of Fuel Tank Showing Cut-Off, Fill, and Gauge
Cooling-Water Fill Box
Winter Operation
Maintenance Battery Switch (Mbs)
Safeguards, Alerts and Shutdowns
Alerter
Alarm Bell
Barring-Over Switch
Engine Air Filter Pressure Sensor (Eafp)
Engine Stop and Emergency Fuel Cut-Off System
Ground Cut-Out Switch
Motor and Speed Sensor Cut-Out Switch Functions
Dynamic Brake Cut-Out Switch Function
Locked Axle Cut-Out Switch Function
Oil and Water Temperature and Pressure
Overspeed - Engine Shutdown
Overspeed - Locomotive
Pcs Function Operation
Wheelslip
Sanding
Operator Message Screen
Operator Messages
Operation
On Power-Up
Locomotive Operating Display
Preparation for Operation
Before Boarding Locomotive
After Boarding Locomotive
Starting Engine
Cold Weather Engine Starting/Warm-Up
Charging a Train
Before Moving Locomotive
Moving a Train
Stopping a Train
Reversing Locomotive
Stopping Engine
Before Leaving Locomotive
Safety Controls
Dynamic Brake Operation
Operating as a Leading Unit
Operating as a Trailing Unit
Changing Operating Ends
To Operate with Other Types of Units
Dead Heading (Dead-In-Train)
Electric Parking Brake Control Panel and Manual Override
Locomotive Operation by Sdis Screen
Electronic Air Brake
Introduction
Current Status
Operation
Electronic Air Brake Set-Up, Lead
Electronic Air Brake Set-Up, Trail
Air Brake Troubleshooting
Reset Strategy
Reset Strategies
End of Train
Introduction
Operation
Operating Procedure
Distributed Power System Operation Summary
Introduction
Operation
Operating Procedure
Slow Speed While Distributed Power Active
Slow Speed Control
Introduction
Operation
Power Reduction
Plug Loading
Switches
Introduction
Operation
Dynamic Brake Cut-Out Switch Function
Locked Axle Cut-Out Switch Function
Distance Counter
Introduction
Operation
Measured Mile
Introduction
Operation
Auto Engine Start/Stop (Aess)
Introduction
Operation
Screen Controls
Introduction
Operation
Operator Password
Data Download
Introduction
Operation
Trip Monitor
Introduction
Operation
Locomotive Monitor
Introduction
Operation
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GEJ–6915
OPERATING MANUAL
DC EVOLUTION SERIES
DIESEL–ELECTRIC
LOCOMOTIVE
ES44DC
FOR BURLINGTON NORTHERN SANTA FE CORPORATION
ROAD NUMBERS:
7650 – 7799
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Summarization of Contents
FOREWORD
SUMMARY OF WARNINGS AND CAUTIONS
WARNINGS AND CAUTIONS
Essential safety precautions covering potential dangers and equipment damage.
INTRODUCTION TO LOCOMOTIVE SYSTEMS
ACRONYMS, KEY SYSTEMS, AND APPARATUS
Glossary of terms, overview of core systems (CCA, SDIS, EAB, EOT, GPS, AESS), and component locations.
OPERATIONAL SCREENS AND GENERAL DATA
Details on the main operation screens and general locomotive specifications.
OPERATING EQUIPMENT AND CONTROLS
CAB, CONSOLE, AND PANEL EQUIPMENT
Identifies devices in the Nose Cab, Operating Cab, Control Console, and Overhead Console.
ENGINE CONTROL PANEL DEVICES
Explains switches, breakers, and indicators on the Engine Control Panel.
AIR BRAKE SYSTEM OPERATION AND SET-UP
ELECTRONIC AIR BRAKE SYSTEM (EAB)
Details the CCBII electro-pneumatic brake system, its functions, and components.
AIR BRAKE SET-UP AND TROUBLESHOOTING
Procedures for setting up the air brakes for Lead/Trail and troubleshooting common issues.
LOCOMOTIVE OPERATION PROCEDURES
BASIC OPERATION AND SCREEN NAVIGATION
Initial power-up, screen navigation, and basic control functions.
LOCOMOTIVE HANDLING PROCEDURES
Step-by-step guides for preparation, starting, moving, stopping, and reversing the locomotive.
ADVANCED MODES AND SYSTEM UTILITIES
Procedures for Distributed Power, Slow Speed, AESS, Switches, Counters, Measured Mile, Data Download, and Trip Monitor.
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