Diesel-electric locomotives with integrated function control (88 pages)
Summary of Contents for GE DC EVOLUTION Series
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GEJ–6915 OPERATING MANUAL DC EVOLUTION SERIES DIESEL–ELECTRIC LOCOMOTIVE ES44DC FOR BURLINGTON NORTHERN SANTA FE CORPORATION ROAD NUMBERS: 7650 – 7799...
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Locomotive RUNNING MAINTENANCE and BACKSHOP manuals. WELCOME to the GE DC Evolution Series Locomotive. This locomotive is equipped with Consolidated Control Archi- tecture (CCA) and Locomotive System Integration (LSI) –an integrated control system which allows easy access to important operating information.
NY SAFETY OR OPERATING RULES MUST TAKE PRECEDENCE OVER ANY INSTRUCTIONS GIVEN IN THIS MATERIAL. PLEASE MAKE A NOTE OF ANY OF THESE RULES IN THE SPACE PROVIDED. GE HAS NO OBLIGA- TION TO KEEP THESE INSTRUCTIONS UP TO DATE AFTER THE ORIGINAL PUBLICATION. THERE ARE NO WARRANTIES OF ACCURACY, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
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Safety Precautions GEJ–6915 WARNINGS: (Cont’d) In an EMERGENCY situation, when operating as a single unit or part of a multi–unit consist (locomotives only), moving the INDEPENDENT Brake Handle to FULL APPLICATION is the fastest way to develop brake cylinder pres- sure on the unit/consist up to the full independent brake cylinder pressure setting.
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Safety Precautions GEJ–6915 OPERATION When the locomotive is in an AESS shut down condition, certain actions will deactivate the AESS system and require a manual engine start. If this happens, either start the diesel engine manually or shut down the loco- motive according to Railroad Operating Procedures and open the battery switch.
Introduction GEJ–6915 INTRODUCTION ____________________________________________________________________________________________ This publication covers the operational description of the Evolution (ES) DC Locomotive. This manual was designed to help the operator to understand some of the terms and component locations. ACRONYMS AND ABBREVIATIONS The following is a list of common acronyms and abbreviations appearing in this operating manual. Association of American Railroads Audio Alarm Panel Brake Cylinder (Pressure)
GEJ–6915 Introduction Consolidated Input/Output Engine Control Unit Locomotive Propulsion System Dynamic Braking System Electronic Air Brake Maintenance and Diagnostic System Locomotive Systems Integration (LSI) Event Recorder System End–of–Train System (HOTD/EOT) Global Positioning Satellite (GPS) System Auto Engine Start/Stop (AESS) System CONSOLIDATED CONTROL ARCHITECTURE The Consolidated Control Architecture (CCA) system monitors and controls all locomotive functions.
Introduction GEJ–6915 ETHERNET SDIS 3 SDIS 2 SDIS 1 PROTOCOL TRANSLATOR ETHERNET ARCNET HOTD EVENT RECORDER RS–232/ RS–422 AUDIO SERIAL PANEL INTERFACE DISTRIBUTED POWER E–46441A Figure 1. CCA System Block Diagram. important information pertaining to locomotive operation and also provide interface for the operator to control certain locomotive functions.
GEJ–6915 Introduction OPERATOR DISPLAY KEYBOARD Menu Help E–43678A Figure 2. SDIS Keyboard (Typical). some of the function keys differ from the LOD. The display on the crew member’s console is designated as the Auxiliary Display. 1. LOD provides the operator with information on the status of the locomotive (described in the Operation Screen section that follows).
Locomotive Systems Integration (LSI) The Consolidated Control Architecture system utilizes Locomotive Systems Integration (LSI) industry standard for locomotive control interface. LSI is used to integrate third party systems into the GE control system. EVENT RECORDER SYSTEM The Event Recorder System (ERS) records various parameters related to locomotive status and operation. The Event Recorder (ER) can store up to 72 hours of recorded data.
Introduction GEJ–6915 END–OF–TRAIN SYSTEM The End–of–Train system provides a means of monitoring brake pipe pressure on the last car of the train. In two– way configuration, EOT can also vent the brake pipe on the last car during an emergency brake application. The EOT system can be configured for a one–way or a two–way operation.
Location of Apparatus GEJ–6915 31 32 57–58 –1– VIEW A E–46650 Figure 4. DC Evolution Series Location Of Apparatus (1 of 2).
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CONTROL AREA NUMBER 7 (CA7) FUEL PUMP CONTROL AREA NUMBER 8 (CA8) TRUCKS – HI AD CONTROL AREA NUMBER 9 (CA9) FUEL FILTERS ELECTRIC HEATER & AIR CONDITIONER TOILET ELECTRONIC LOCKER E–46650 Figure 4. DC Evolution Series Location Of Apparatus (2 of 2).
General Locomotive Data GEJ–6915 GENERAL DATA Operating Cab and Controls ..Wide Cab with Control Stand and Locomotive System Integration (LSI) Wheel Arrangement ................C–C Weight (maximum) .
Operating Equipment GEJ–6915 OPERATING EQUIPMENT ____________________________________________________________________________________________ WARNING: This locomotive is equipped with Auto Engine Start/Stop. The diesel engine may start without operator action. Exercise caution when working around the diesel engine, traction alternator, or Radiator Cab. Ensure that AESS is disabled before performing any maintenance on the locomotive. Failure to do so may result in death or serious personal injury.
Operating Equipment GEJ–6915 NOTE: If the SDIS with the Operating Display fails, the control system WILL NOT automatically change the Human–Machine Interface Display (HMI) to the Operating Display. It is the operator’s responsibility to change the HMI Display to the Operating Display on the functioning SDIS either via the Screen Controls screen (3000–0) or by pressing the Menu key twice.
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GEJ–6915 Operating Equipment COMBINED POWER Handle: This handle can be moved into throttle positions at any setting of the Reverser, but into dynamic braking positions only when the Reverser is in FORWARD or REVERSE positions (not on CENTER). Operation Of The Master Controller To operate the controller during locomotive operation, proceed as follows: LEAD OR SINGLE–UNIT OPERATION Operating Handle Set–Up (Reverser Handle removed):...
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Operating Equipment GEJ–6915 Automatic Brake Handle See Electronic Air Brake Section of this manual for more information (12). Alerter Reset Pushbutton This yellow mushroom–head pushbutton (10) manually resets the Alerter Safety device. This pushbutton, or other Alerter resets, must be operated at set time intervals or a penalty brake application will occur. See appropriate section of this publication for more information.
GEJ–6915 Operating Equipment pushbutton is pressed again within two minutes, stopping the flow of sand. Above 15 mph, lead axle sanding is not available. No call for trainline sand is given. Rear Headlight Switch This switch (4) controls the operation of the long–hood headlights and has four positions; OFF, DIM, MED and BRIGHT.
Operating Equipment GEJ–6915 REF. DESCRIPTION REF. DESCRIPTION EQUALIZING RESERVOIR PRESSURE (ER) PENALTY BRAKE ALARM BRAKE PIPE PRESSURE (BP) EOT SYSTEM ALARM BRAKE CYLINDER PRESSURE (BC) EOT MOVE ALARM MAIN RESERVOIR PRESSURE (MAIN) AIR BRAKE MESSAGE WINDOW LAST CAR PRESSURE (REAR) EOT ID CODE (ID CODE) AIR FLOW GAGE (FLOW) EOT MARKER STATUS (MARKER)
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GEJ–6915 Operating Equipment SPEEDOMETER – The digital portion of the speedometer registers locomotive speed in MPH. The digital por- tion is displayed in three scales – LO scale which reads from 0 to 4.99 mph in 0.01 mph segments, MED scale which reads from 5.0 to 9.9 mph in 0.1 mph segments and HI scale which reads from 10 –...
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Operating Equipment GEJ–6915 20. AESS STATUS – Text, color and flashing rate changes with AESS status. 21. ALERTER – This timer counts down from 25 indicating the time to an Alerter Penalty Brake. The square will flash red and the alarm will sound until reset or brakes are applied. See Safeguards, Alerts and Shutdowns section of this manual for further information.
GEJ–6915 Operating Equipment 44. MENU SOFT KEYS – The Menu Soft key contains 16 possible soft key designations. These soft keys change according to the Operator Screen which is displayed. Soft key designation information only appears over active keys (except for number keys “0” and “9” because they are located outside the screen width). The top row (F1–F8 keys) are tan and the bottom row (1–8 Whole Number keys) are grey .
GEJ–6915 Operating Equipment Operation The HVAC Control Switch has eight positions as follows: Shuts off the Air Conditioner and Heater unit. LOW FAN Provides air circulation at low fan speed. HIGH FAN Provides air circulation at high fan speed. LOW HEAT Provides low heat at low fan speed.
GEJ–6915 Operating Equipment Engine Control Switch The Engine Control (EC) switch (25) has four positions: START – The Engine Start pushbutton is effective only when the EC switch is in START. When the engine is running and the EC switch is in START position, engine speed is held at IDLE and power cannot be applied to the locomotive.
Operating Equipment GEJ–6915 Engine Stop Pushbutton Press the Engine Stop pushbutton (27) to shut down the engine. Crosswalk Lights Switch This switch (17) operates all the locomotive crosswalk lights. Control Compartment Light Switch This switch (18) turns on lights in Control Areas 1, 2, 3, 4 and 5. Front Number Light Switch This switch (19) operates front number lights.
Operating Equipment GEJ–6915 REF. DESCRIPTION SMART DISPLAY (SDIS) EMERGENCY BRAKE VALVE DTMF PANEL AND RADIO HANDSET HORN PUSHBUTTON REFRIGERATOR TOILET COMPARTMENT E–45810 Figure 11. Crew Member’s Console. Toilet Compartment Refer to Figure 18 for more information on the Toilet Compartment (6). Refrigerator A refrigerator unit is located under the Crew Member’s desk facing the stairway into the Nose Cab.
GEJ–6915 Air Brake Equipment AIR BRAKE EQUIPMENT ____________________________________________________________________________________________ ELECTRONIC AIR BRAKE SYSTEM WARNING: STOPPING HAZARD. Under no circumstances should a train be permitted to continue in opera- tion if the brake pipe air pressure falls below 45 psi. If this situation occurs, the train must be stopped and the brake pipe recharged to the railroad particular setting.
GEJ–6915 Air Brake Equipment TARGET DISPLAY AUTOMATIC INDEPENDENT BRAKE HANDLE BRAKE HANDLE E–45786A Figure 12. Electronic Air Brake Controller (EBV). 4. SUPPRESSION (SUP) Position – This position provides a Full Service brake application and, in addition, on locomotives equipped with overspeed control and safety control penalty brakes, these applications will be sup- pressed.
GEJ–6915 Air Brake Equipment NOTE: If operating as a lead unit, the brake system imposes a one minute time delay before it is possible to recharge the brake pipe after an emergency application. Target Display The Target Display (Figure 12) provides the operator an instantaneous readout of the target Equalizing Reservoir (ER) pressure.
GEJ–6915 Air Brake Equipment CUT–OUT COCKS The following manually operated cut–out devices are used on this locomotive: 1. Main Reservoir Cut–Out cock – Located on right side of locomotive near the main reservoirs. 2. Main Reservoir Drain cocks – One located on the end of each main reservoir, usually part of automatic drain valves.
Other Equipment GEJ–6915 OTHER EQUIPMENT ____________________________________________________________________________________________ ELECTRONIC EQUIPMENT ALCOVE NOTE: Numbers in parentheses ( ) refer to Items found on Figure 17 of this publication unless noted otherwise. Electronic Equipment Compartment Light The Electronic Equipment Compartment Light (1) provides illumination of the LSI Rack. Protocol Translator The Protocol Translator (2) is mounted in the electronic equipment alcove..
GEJ–6915 Other Equipment REF. DESCRIPTION COMPARTMENT DOME LIGHT PROTOCOL TRANSLATOR INVERTER HEAD OF TRAIN DEVICE 15 VOLT POWER SUPPLY INTEGRATED PROCESSOR MODULE EVENT RECORDER DISTRIBUTED POWER RADIO YARD DOWNLOAD RADIO CAB DOME LIGHT SWITCH TOILET COMPARTMENT LIGHT SWITCH NOSE CAB LIGHT SWITCH GPS MODULE CELL MODEM (IF INSTALLED) E–45796A...
Barrier Bar to the vertical position. BLOWERS AND FANS The DC Evolution Series locomotive uses electric motor–driven blowers to ventilate the traction motors and alterna- tor. An electric motor–driven blower also exhausts dirty air from the spin filters. The radiator fan and air–to–air inter- cooler fans are also driven by an electric motor.
GEJ–6915 Other Equipment AIR BRAKE EQUIPMENT CONTROL ELECTRONIC AREA 8 ENGINE EQUIPMENT CONTROL CONTROL LOCKER CONTROL AREA 4 PANEL AREA 5 –1– CONTROL CONTROL CONTROL CONTROL AREA 3 AREA 1 AREA 2 AREA 9 CONTROL CONTROL AREA 1 AREA 9 CONTROL CONTROL AREA 7...
GEJ–6915 AIR COMPRESSOR DC Evolution Series locomotives use an air compressor driven by an electric motor (Figure 22). Motor speed and compressor loading are controlled by an SDIS. The Air Reservoir Pressure Sensor (ARPS), found on the compressor control panel (Figure 23), monitors main reservoir pressure and provides a pressure signal through the Concentrated Input/Output (CIO) to the control system.
GEJ–6915 Other Equipment FILTER AIR RESERVOIR CUT–OUT PRESSURE COCK SENSOR VALVE (ARPS) GAGE & TEST FITTING COMPRESSOR MAGNET VALVE (CMV) E–45785 Figure 23. Air Compressor Control Panel (CCP) and Piping.
Other Equipment GEJ–6915 MISCELLANEOUS EQUIPMENT Main Reservoir Safety Valve The safety valve is located in the piping between the MR1 and MR2 main reservoirs. It is set to open at 150 psi (1034 kPa). OTHER GAGES 1. Engine Lubricating–Oil Dipstick – Located on both sides of the engine. The stick is marked FULL and LOW. Proper level with the engine idling is between FULL and LOW.
GEJ–6915 Other Equipment WINTER OPERATION Winter/Summer Doors This locomotive has winter/summer doors in the Engine Cab wall of the engine air intake compartment. These doors provide an additional way of drawing air to the engine in cold climates when snow or ice might block the air inlet screens or plug the plastic primary air cleaners.
GEJ–6915 Safeguards, Alerts and Shutdowns SAFEGUARDS, ALERTS AND SHUTDOWNS ____________________________________________________________________________________________ ALERTER The Alerter Reset Switch (Item 10, Figure 5) manually resets the Alerter Safety device. This switch must be operated at set time intervals or a penalty brake application will occur. The Alerter promotes safe train operation by monitoring various operator movements to ensure the alertness of the operating crew.
GEJ–6915 Safeguards, Alerts and Shutdowns Ground Current Leakage (Amperes) Res lt Result Motoring or Self Load Dynamic Brake 0 to 0.5 0 to 0.25 No deration 0.5 to 0.93 0.25 to 0.47 Propulsion link voltage will be derated in proportion to leakage current.
GEJ–6915 Safeguards, Alerts and Shutdowns LOCKED AXLE CUT–OUT SWITCH FUNCTION NOTE: Before silencing the Locked Axle Alarm using this switch, ensure the wheels ARE rolling. Follow Railroad Regulations regarding use of this switch. To manually cut out the Locked Axle Alarm, refer to the procedure in the Switches section of this manual. OIL AND WATER TEMPERATURE AND PRESSURE Horsepower and/or engine speed will be altered if one of the following conditions exist: Cold Engine...
GEJ–6915 Safeguards, Alerts and Shutdowns OVERSPEED – LOCOMOTIVE When a locomotive equipped with overspeed protection exceeds the maximum permissible speed(75 MPH), an Overspeed application is initiated. An audible alarm sounds from the AP. At the same time, the speedometer graphic changes to yellow (alerting the operator) for the overspeed warning speed range and to red above the overspeed limit.
GEJ–6915 Safeguards, Alerts and Shutdowns 3. When Step 2 limit of wheelslip is exceeded, a moderate power reduction goes into effect and sanding continues. 4. If a large difference in wheel speeds is detected, a quick power output removal accompanied by a trainlined wheelslip indication results and the WHEELSLIP indicator light on the operator display screen appears.
Operation GEJ–6915 OPERATION ___________________________________________________________________________________________ ON POWER–UP On Power–up, display screens will not appear for up to 60 seconds. The Locomotive Operating display and Auxiliary display default to screen 0000–0 (Figures 33 and 37), while the HMI display defaults to the More Menu screen 0000–1 (Figure 36).
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GEJ–6915 Operation Key (1) Distance Start/Stop/Reset Pressing this key will activate the Distance Counter on that SDIS. Soft Key designation will change to Distance Stop. Pressing Distance Stop causes the Distance Counter to stop counting and the key changes to Distance Reset. Pressing Distance Reset resets the Distance Counter to 0 or preset value depending on mode, and the key to Dis- tance Start.
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Operation GEJ–6915 Key F8). Exit Pressing this key will display the screen one level back or Screen 0000–0 (Main Operating Screen). NOTE: For the HMI Display, pressing the F8 Exit key will always display Screen 0000–0 (Main Operating Screen). Key 1). Statistics Allows the operator to view locomotive life statistics.
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GEJ–6915 Operation Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Effort Klb Throttle MOVE ID Code: 01234 Marker: Enabled Auto Brk Ind Brk Lead Freight Ready 0000–0 End Of Distributed Operator Speed...
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Operation GEJ–6915 Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Throttle Effort Klb MOVE ID Code: 01234 Marker: Enabled Ind Brk Auto Brk Lead Freight Ready 0000–1 Event Data Loco Exit Recorder...
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GEJ–6915 Operation Distance BNSF –99999 7650 Ready 0000–0 End Of Operator Speed Switches Brake Train Messages Control Distance Distance Measured Screen More Menu Start Setup Mile Controls Go To Screen 1100–0 Go To Screen 0000–1: Activates Distance Go To Screen 1300–0: Allows access to Mea- Allows access to Counter.
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GEJ–6915 Operation Distance BNSF 7650 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Throttle Reverser Effort Klb MOVE Reserved For ATCS ID Code: 01234 Marker: Enabled Auto Brk Ind Brk Freight Lead Ready 0000–0 End Of Operator Train...
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Operation GEJ–6915 Distance BNSF 7650 Reserved For ATCS Ready 0000–1 Event Data Adjustable Trip Loco Exit Recorder Download Parameters Monitor Monitor Screen Statistics Controls Go To Screen 9200–0: Go To Screen 9700–0: Go To Screen 4000–0: Go To Screen 0000–0: Allows viewing of the Views the list of Locomotive Data...
GEJ–6915 Operation PREPARATION FOR OPERATION The following checks and inspections should be made in accordance with Railroad Rules and Regulations : WARNING: STOPPING HAZARD. Under no circumstances should a train be permitted to continue in opera- tion if the brake pipe air pressure falls below 45 psi. If this situation occurs, the train must be stopped and the brake pipe recharged to the railroad particular setting.
Operation GEJ–6915 7. Move the Engine Control switch to START. 8. Properly position the MU Headlight Selector switch. 9. Ensure the MU SHUTDOWN toggle switch located on the Overhead Console is not engaged. 10. Check that the Combined Power Handle is in IDLE and the Reverser Handle is on CENTER. STARTING ENGINE 1.
Operation GEJ–6915 COLD WEATHER ENGINE STARTING/WARM–UP During cold weather conditions, when a locomotive has been shutdown for a period of time, locomotive horsepower will automatically be derated until the lubricating oil temperature reaches a predetermined level. This special warm–up period is required to avoid equipment failure from thermal or overload strain. See Safeguards, Alerts and Shut- downs section of this manual.
GEJ–6915 Operation 7. Perform an Air Brake Departure Test in accordance with Railroad Operating Procedures . 8. Optional Brake Pipe Leakage Test for use without airflow indicator/gage test method; proceed as follows: a. With the brake system fully charged and with the SDIS Electronic Air Brake Setup Screen showing LEAD/ CUT IN, move the Automatic Brake Handle promptly toward the FULL position until the equalizing reservoir pressure has been reduced by 15 psi (as noted on the display screen);...
Operation GEJ–6915 3. Release the brakes completely. NOTE: The BC Gage Screen marker flashes yellow if the locomotive speed is greater than 10 mph and BC is greater than 3 psi. When the locomotive speed is greater than 10 mph and BC is greater than 10 psi, the alarm bell will ring continuously until reset.
GEJ–6915 Operation NOTE: On some older units this will not turn off the fuel pumps. Pushing the STOP pushbutton on each unit will turn them off. 6. Secure the locomotive in accordance with Railroad Rules and Procedures . BEFORE LEAVING LOCOMOTIVE 1.
Operation GEJ–6915 2. Move the Combined Power Handle to SET–UP position; pause, then advance the Combined Power handle into the BRAKING sector as desired. 3. After the slack is compressed, manipulate the Combined Power Handle until the desired braking effort is obtai- ned.
GEJ–6915 Operation OPERATING AS A TRAILING UNIT NOTE: Refer to ELECTRONIC AIR BRAKE section of this manual for Air Brake Setup if more information is needed. Air Equipment Set–up 1. Make a Full Service application with the Automatic Brake handle. 2.
Operation GEJ–6915 If the units in the locomotive consist are geared for differing maximum speeds, do not run at speeds in excess of that recommended for the unit having the lowest maximum permissible speed. Similarly, do not operate at low speeds long enough to exceed the specified traction motor ratings on any of the units in the locomotive consist.
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GEJ–6915 Operation PARKING BRAKE CONTROL POWER APPLY PRESS SWITCH FOR 1 SECOND MANUAL TO ACTIVATE MODE RELEASE E–46430A Figure 40. Electric Parking Brake Control Panel. E–46680 Figure 41. Manual Handbrake Wheel On initial power–up, The APPLY and RELEASE lights (Items 2 and 5) may alternately flash signaling that the brake unit may not be in a fully applied or fully released position.
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Operation GEJ–6915 turned off and tagged out. The brake unit should then be operated in the standard manual mode until repairs can be made at the next qualified service facility To change the brake from the Auto to Manual mode, pull the knob of the selector handle (Figure 41) and rotate the handle to the MANUAL position.
Screen (0000–0, Figures 33, 35, or 37) and the Main Operation Screen, More Menu...Screens (0000–1, Figures 34, 36, or 38). Pressing the MENU key will produce the DC Evolution Series MENU screen (3500–0) on the SDIS (Figure 42). Distance BNSF...
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GEJ–6915 Locomotive Operation By SDIS Screen...
Electronic Air Brake GEJ–6915 ELECTRONIC AIR BRAKE ____________________________________________________________________________________________ INTRODUCTION The Air Brake Setup (Figure 43) function receives data from the IPM. Operators use this screen to verify or adjust Air Brake settings of the controlling unit. Screen parameters may NOT be changed if the unit is moving (faster than 0.1 mph).
GEJ–6915 Electronic Air Brake OPERATION Pressing soft key position F1 (Air Brake) on the Main Operation Screen (screen 0000–0, Figures 33 or 35) will dis- play screen 2000–0 (Figure 43). Trail units will have a similar screen as shown in Figure 44. Follow Railroad Operating Procedures for this operation .
Electronic Air Brake GEJ–6915 b. Press key position F6 (Trail/Lead) to toggle the displayed Independent Brake indicator if the Reverser han- dle is on CENTER. Selecting Trail also selects Cut Out for the Automatic Brake. When Trail is selected, key position F4 (Auto Brake Mode) is not available. c.
GEJ–6915 Electronic Air Brake 2. Move the Automatic Brake and Independent Brake handles to FULL SERVICE (FS) and FULL. 3. While the system is exhausting press soft key position F1 (Air Brake) on the Main Operating Screen (screen 0000–0, see Figure 33 or 35) to display screen 2000–0. 4.
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Electronic Air Brake GEJ–6915 NOTE: If the above Reset Strategy does not reset the situation, proceed as follows: 1. Toggle the Air Brake Computer circuit breaker on the EC Panel (Figure 9) and wait for system to power on. 2. Move the Automatic Brake Handle to SUPPRESSION and hold for at least eight seconds, then return handle to RELEASE.
End Of Train GEJ–6915 END OF TRAIN ____________________________________________________________________________________________ INTRODUCTION The End Of Train (EOT) function, through the HOTD (Head of Train Device), receives data from the rear–of–train– mounted transmitter/receiver or EOT device. This function allows the operator to gather pertinent system data and ensure adequate notification on trainline breaks.
GEJ–6915 End Of Train Distance BNSF 7650 80 100 120 0.00 12 9 6 3 0 3 6 9 121518 Main Rear Flow Effort Klb Reverser Throttle Cntr Idle RF NO End Of Train Setup EOT ID Code (Current) % Battery Used Comm Test 00000 Failed...
End Of Train GEJ–6915 c. Pressing key position F8 (Cancel) will return the operator to the EOT Setup screen (2100–0) without a change to the EOT ID code. d. All the numeric keys (0–9) are active and are used to enter EOT ID number. 2.
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GEJ–6915 End Of Train 3. Once the Test has passed, have Crew Member press the test button on the EOT. If test passes, soft key F7 (Arm Two Way) will appear (Figure 48). Arm the EOT System by pressing F7 (Arm Two Way) (Figure 48) within five seconds.
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End Of Train GEJ–6915 Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Effort Klb Throttle Cntr Idle End Of Train Setup % Battery Used Comm Test EOT ID Code (Current) Passed 00000 EOT Status...
GEJ–6915 Distributed Power System Operation Summary DISTRIBUTED POWER SYSTEM OPERATION SUMMARY ____________________________________________________________________________________________ NOTE: The following information is summary in nature. Please refer to the Locotrol LEB System Opera- tor’s Manual for more detailed system operation information. NOTE: The AESS system is disabled when Distributed Power is active. INTRODUCTION The Distributed Power Control (DPC) System, is integrated with the Electronic Air Brake (EAB) and Consolidated Control Architecture (CCA) systems and is designed to provide synchronous automatic and independent control from a...
GEJ–6915 Distributed Power System Operation Summary (traction and dynamic braking) by the operator via the Distributed Power System screens. For example, braking can exist on the lead consist and motoring can exist on the remote consist. Safety interlocks do not allow traction on the front of the train and braking on the rear unless the Reverser handle is in the reverse position.
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GEJ–6915 Distributed Power System Operation Summary Distributed Power Operation W SLIP SAND UNIT ALM PENALTY ALERTER ABCDEFG ABCDEFG ABCDEFG ABCDEFG BATT MOVE ABCDEFG System Alarm DP Mode: Run Front Back COMM A: 6000 G: 4567 B: 602 C: 7013 E: 273 D: 2537 Throttle Idle...
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GEJ–6915 Distributed Power System Operation Summary Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Effort Klb Throttle MOVE ID Code: 01234 Marker: Enabled Auto Brk Ind Brk Freight Lead Ready 0000–0 Trainline...
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GEJ–6915 Distributed Power System Operation Summary Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Effort Klb Reverser Throttle MU ALRM W SLIP SAND BK WARN PENALTY ALERTER ABCDEFG ABCDEFG ABCDEFG MOVE ABCDEFG ABCDEFG...
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GEJ–6915 Distributed Power System Operation Summary Distributed Power Operation W SLIP SAND UNIT ALM PENALTY ALERTER ABCDEFG ABCDEFG ABCDEFG ABCDEFG BATT MOVE ABCDEFG System Alarm DP Mode: Run Front Back Comm A: 6000 G: 4567 B: 602 C: 7013 D: 2537 E: 273 Throttle Idle...
GEJ–6915 Distributed Power System Operation Summary About To Command The Back Group To Brake 2300–2 Are You Sure You Want To Do This ? Execute Cancel E–45474 Figure 53. DP Operations Main Menu (Execute/Cancel) Screen (2300–2). F3, F4 AND F5 SOFT KEY MATRIX. FRONT BACK GROUP...
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GEJ–6915 Distributed Power System Operation Summary...
GEJ–6915 Slow Speed Control SLOW SPEED CONTROL ____________________________________________________________________________________________ INTRODUCTION The Slow Speed Control function (Figure 54) allows the operator to have finer speed control of locomotive operations for loading/unloading similar to a pacesetter or a hump control feature. NOTE: This function is NOT available at the Auxiliary Display or if the locomotive is set up for Trail. “Speed Control Prohibited! Conditions Do Not Allow.
GEJ–6915 Slow Speed Control OPERATION Pressing soft key position F6 (Speed Control) on the Main Operating Screen (screen 0000–0, see Figure 33 or 35) will display screen 1300–0 (Figure 54). Follow Railroad Operating Procedures for this operation. The active keys and a brief description of operation are as follows: 1.
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GEJ–6915 Slow Speed Control NOTE: The Speed Error Gage tracks the actual locomotive MPH against the set MPH when this function is ON (gage disappears when this function is OFF). The Speed Error Gage will read zero (no bar graph) if the locomotive is not currently loading.
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GEJ–6915 Slow Speed Control Distance BNSF 7650 100 120 12 9 6 3 0 3 6 9 121518 0.01 Main Rear Flow Reverser Effort Klb Throttle Slow Speed Control Slow Speed Plug Mode Speed Error Target Speed Too Slow Too Fast 2.57 Use Number Keys To Enter New Target Speed, F4 as Decimal Point.
GEJ–6915 Slow Speed Control Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Throttle Effort Klb Manual Power Reduction Power Reduction Notch Power % Ready 1310–0 Reduction Exit E–46340A Figure 57. Manual Power Reduction Screen (1310–0).
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GEJ–6915 Slow Speed Control Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Effort Klb Reverser Throttle Manual Power Reduction Power Reduction Notch Power % Manual Power Reduction Will Be Turned Off If This Screen Is Exited! Are You Sure? 1310–1 Cancel...
GEJ–6915 Slow Speed Control PLUG LOADING Plug Loading is the mode of operation in which the Reverser handle is placed in the position opposite of the intended direction of travel of the locomotive and the Combined Power handle is placed in a powered Notch. This technique is required when operating on a downgrade and the locomotive must hold back the train to limit speed.
INTRODUCTION The purpose of the Switches Screens is to allow the operator to view and control the various system functions which were formerly accessed by physical switches but are now integrated into the DC Evolution Series Locomotive control system. OPERATION Pressing soft key position F7 (Switches) on the Main Operating Screen (screen 0000–0, Figure 33 or 35) will display...
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GEJ–6915 Switches NOTE: If the Dynamic Brake Switch is in the cut–out position, upon request for Dynamic Brake, the control will drop power to IDLE. Follow Railroad Regulations governing use of this switch. 2. Pressing key position F2 (Locked Axle) will order the locomotive control system to cut–out the Locked Axle Alarm function.
GEJ–6915 Switches NOTE: For Speed Sensor cut–out, note the following: 1. Speed sensors do not need to be cut out on cut–out motors. 2. Speed sensor switches are to be used only to cut out faulty sensors; however, ensure that the sensor is at fault and not that it is indicating a locked axle or excessive wheel slip, etc.
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GEJ–6915 Switches Power Limit Switch This switch (8) has two positions, NORMAL (OFF) and NOTCH 7 (ON). When the locomotive consist is in Notch 8 and the lead unit is slipping excessively, the Power Limit switch can be moved to NOTCH 7 to reduce power while the trailing units are operating at full power.
Distance Counter GEJ–6915 DISTANCE COUNTER ____________________________________________________________________________________________ INTRODUCTION The Distance Counter (Figure 61) displays distance travelled in feet. This function allows the Crew to set, reset or preset the counter for trip information. The counter operates independently from the counter on the other SDISs. The counter counts “up”...
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GEJ–6915 Distance Counter Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Throttle Effort Klb MOVE Distance Counter Setup Distance Counter Preset (feet) Distance Counter Mode Count Up From Zero 1234 Count Down From Preset Ready...
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Distance Counter GEJ–6915 Distance BNSF 7650 80 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Throttle Effort Klb MOVE Distance Counter Setup Distance Counter Preset (feet) Distance Counter Mode Count Up From Zero 5000 Count Down From Preset Use Number Keys To Enter New Preset Value, Back Space To Modify...
Measured Mile GEJ–6915 MEASURED MILE ____________________________________________________________________________________________ INTRODUCTION The purpose of the Measured Mile Function is to assist the operator in conducting a measured mile check. OPERATION Pressing soft key position 3 (Measured Mile) on the Main Operating Screen (screen 0000–0, see Figure 33 or 35) will display screen 1100–0 (Figure 63).
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GEJ–6915 Measured MIle 2. Upon the end of the measured mile press F3 (Stop Mile). The computer will stop the test and compute the average speed. The Stop Mile button will change to Start Mile after it is pressed. 3. The Operator message area will read “Average Speed Assuming A Measured Mile Was xxx.xx MPH” (Figure 64).
Auto Engine Start/Stop GEJ–6915 AUTO ENGINE START/STOP (AESS) ____________________________________________________________________________________________ INTRODUCTION The AESS System enhances fuel savings. When this system is active, it shuts the diesel engine down during periods of inactivity. The system monitors certain locomotive parameters and restarts the engine as needed. With AESS, the diesel engine may start and stop without operator intervention.
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GEJ–6915 Auto Engine Start/Stop The operator is able to view information displayed on the AESS screens. When AESS is inactive, the Main Operation Screen will display as screen 0000–0 (Figure 65). Distance BNSF 7650 100 120 12 9 6 3 0 3 6 9 121518 28.00 Main Rear...
Auto Engine Start/Stop GEJ–6915 When AESS is active, the Main Operation Screen will display as screen 0000–0 (Figure 66). Distance BNSF 7650 100 120 12 9 6 3 0 3 6 9 121518 Main Rear Flow Reverser Effort Klbs Throttle Cntr Idle AUTOSTOP...
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GEJ–6915 Auto Engine Start/Stop <<< AAR Gauges Go Here >>> AESS REVERSER Auto Engine Start/Stop Status Reverser Centered AESS Not Suspended Please Center Reverser ! Throttle In Idle Loco Not Moving Ind or Auto Brake Loco Conditions Applied Allow AESS Not In Self Test, Self Stop Limit Not Load, or Jog...
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Auto Engine Start/Stop GEJ–6915 Locomotive speed is zero. The Auxiliary Cab door is closed and the Barrier Bar is down. Conditions for Automatic Start Up NOTE: The SDIS must display AUTO ENGINE START CONTROL ACTIVE and ENG AUTO/STOPPED indicator for an Automatic Start Up to take place. Any AESS trigger (certain locomotive system parameters) outside of its limits will initiate Automatic Start Up.
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GEJ–6915 Auto Engine Start/Stop AESS SDIS Alarm Bar Indicator The AESS indicator will be illuminated whenever AESS is active. The current AESS system status is summarized by the indicator text (Figures 66 and 67). Indicator Text Meaning <no indicator> AESS inactive. AUTOSTOP hh:mm:ss Auto stop may occur in hh:mm:ss.
Screen Controls GEJ–6915 SCREEN CONTROLS ____________________________________________________________________________________________ INTRODUCTION Screen Controls (Figure 68) enables the operator to change on which (or both) SDIS display the Main Operation (gages) Screen (0000–0) will be displayed. The operator may also view the SDIS brightness level and gain access to a higher operating level through use of this screen.
GEJ–6915 Screen Controls OPERATION Pressing soft key position 7 (Screen Controls) on the Main Operation Screen (screen 0000–0, see Figure 33, 35 or 37) or the Main Operation Screen, More Menu (Screen 0000–1, Figures 34, 36, or 38) will display screen 3000–0 (Fig- ure 68).
Data Download GEJ–6915 DATA DOWNLOAD ____________________________________________________________________________________________ INTRODUCTION The Data Download screens enable the operator to download the Event Log, Trip Monitor Log, or other information from each SDIS for use by the Maintenance facility. OPERATION CAUTION: Do not remove the hard card during a data download. Doing so may cause the SDIS to lock up, requiring a reboot of the locomotive control system computers.
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GEJ–6915 Data Download 2. Pressing key position F2 (“Up Arrow”) will scroll up through the log and destination choices. If at the top, it will wrap to the bottom. 3. Pressing key position F4 (Erase Card) will take the operator to Screen 9000–1 (Figure 71) to erase the hard card which the operator inserts in the PCMCIA slot to the right of the SDIS display screen.
Trip Monitor GEJ–6915 TRIP MONITOR ____________________________________________________________________________________________ INTRODUCTION The Trip Monitor Screen provides the operator with a trip record of time spent in throttle, idle and dynamic braking (Figure 72). NOTE: Trip Monitor is available on the HMI display or Auxiliary display and only one Trip Monitor per locomotive can be viewed at any given time.
GEJ–6915 Trip Monitor OPERATION Pressing soft key position F6 (Trip Monitor) on the Main Operation Screen, More Menu (Screen 0000–1, see Figure 36 or 38) will display screen 4500–0 (Figure 72). Follow Railroad Operating Procedures for this operation . The active keys and a brief description of operation are as follows: 1.
GEJ–6915 Locomotive Monitor LOCOMOTIVE MONITOR ____________________________________________________________________________________________ INTRODUCTION The Locomotive Monitoring Screen provides the operator with continually updated information on several parame- ters regarding overall locomotive performance. OPERATION Pressing soft key position F7 (Loco Monitor) (Figures 34, 36, or 38), will display screen 4000–0 (Figure 73). Follow Railroad Operating Procedures for this operation .
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ES44DC - Braking effort to amps converter Select speed 5000 Move down the 10000 speed column until 15000 you get to the braking 20000 effort value displayed 25000 on the screen 30000 35000 40000 45000 Value indicated at the 50000 intersection of speed 55000 and braking effort is...
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