Table of Contents
Advertisement
Quick Links
Advertisement
Chapters
Table of Contents
Related Manuals for CEA CONVEX 405 PULSE
Summarization of Contents
Introduction to the Welder
Welder Description
Details the CONVEX/CONVEX PULSE series multi-function inverter generators.
Operating Features
Highlights features like metallic structure, protected controls, MIG-MAG/MMA/TIG capabilities.
Technical Data and Usage Limits
Technical Data Summary
Summarizes general technical data of the system in Table 1.
Usage Limits (IEC 60974-1)
Explains welder usage is discontinuous, with a 40% work cycle considered.
System Handling and Installation
Opening the Packaging
Lists essential components: weld unit, torch, wire-feeder cable, coolant unit, trolley.
Installation and Connections
Details site selection, avoiding interference, and safety considerations for installation.
Electrical Supply Connection
Explains connection must be by qualified personnel, using correct wiring and plug.
Welding Setup and Procedures
Loading Wire
Step-by-step guide for fitting reel, threading wire, and adjusting roller pressure.
Drive Roller Assembly
Details on unscrewing, lifting arm, and installing correct rollers for wire diameter.
Control Apparatus Identification
Identifies control panel, torch connection, connectors, mains cable, and power switch.
MIG-MAG Welding Operations
Connecting Cables for MIG-MAG
Guides on connecting gas hose, torch, cooling, and earthing systems.
MIG-MAG Welding Procedure
Details switching on, parameter setting, wire loading, gas adjustment, and welding start/stop.
Spot Welding Process
Explains spot welding setup, gas use, and parameter adjustments on the control panel.
Interval Welding (Stitch)
Describes interval welding adjustment and procedure using special functions.
Specialized Welding and Maintenance
Aluminium Welding
Details steps for aluminum welding: drive rolls, torch, gas pressure, and flow.
Electrode Welding (MMA)
Explains MMA welding setup, cable connections, parameter settings, and arc striking.
TIG Welding and Machine Maintenance
TIG Welding with 'Lift' Ignition
Explains TIG process, Lift ignition, cable connections, gas regulation, and arc ignition.
Machine and Torch Maintenance
Provides essential maintenance for electronic machines, torch, and spare parts.
Troubleshooting and Repair Procedures
Identifying and Eliminating Difficulties
Lists common issues related to supply line and checks for troubleshooting.
Replacing Digital Interface PCB
Step-by-step guide for removing and replacing the digital interface PCB.
Troubleshooting Table
Provides a table of defects, their causes, and recommended solutions.
Machine Symbols and Wiring Diagram
Graphic Symbols on Machine
Details the meaning of various graphic symbols found on the machine.
Electrical Wiring Diagram
Key to electrical diagram and the diagram itself.
Wire Feeder Maintenance and Spare Parts
Wire Feeder Maintenance
Specifies maintenance frequency and actions for rolls and wire guides.
Ordering Spare Parts
Lists required information for ordering spare parts: code, type, voltage, frequency, serial number.
Control Panel Operation
Key and Knob Commands
Explains functions of encoder knobs and parameter selection keys.
Display and LED Indications
Describes parameter displays, LED indicators, and their meanings.
Switching On and Initial Screen
Covers the procedure for switching on the welder and initial screen display.
Viewing Software Version
Instructions for viewing the installed software version.
Special Functions and Settings
Special Functions 'Fx' Menu
Explains how to access and use the Special Functions menu for parameter adjustment.
Loading Wire during Operation
Procedure for loading wire into the torch during MIG-MAG welding.
Program Default (dEF)
Instructions for resetting parameters to factory default settings.
Setup Menu Functions
Setup Menu Access
How to open the SETUP menu for expert operator functions and calibrations.
Factory Default (FAC)
Procedure for resetting all editable parameters and JOBS to factory settings.
Timer Arc On
Indicates actual welding time; can only be zeroed via Factory Default.
Timer Welding Machine On
Indicates total machine ON time; can only be zeroed via Factory Default.
Error Logging and System Testing
Error Log Function
Allows operator to view error states, codes, and number of occurrences.
System Test Function
Configuration to check functions of devices like GAS, Motor, Fan, and Cooling Unit.
Advanced Calibration and Settings
Special Functions Menu Access
Accessing SPECIAL FUNCTIONS menu for expert operator functions.
Safety Calibration Code (SCC)
Procedure to set welding circuit length for optimizing efficiency.
Motor Calibration (Mot CAL)
Procedure to calibrate wire speed for MIG welding processes.
Welding Modes and Cooling Settings
Cycle Welding Mode
Enables a further welding mode (CYCLE) in MIG processes.
Arc Length Adjustment
Allows adjustment of ARC LENGTH ADJUST parameter with Voltage or Wire Speed.
Water Cooling Mode Setup
Allows setting cooling mode to ON DEMAND or ALWAYS ON.
Security and Identification Features
Password Protection Setup
Procedure to set a personalized user password for the SETUP Menu.
Function Blocking Options
Options to block or limit machine use and specific parameters.
Viewing Serial Number
Provides the serial number for technical assistance.
MIG-MAG Synergic, Pulse, and Double Pulse Processes
Welding Process Selection (MIG-MAG)
Guides on selecting MIG-MAG, Pulse, or Double Pulse welding processes.
Welding Programme Selection
How to select specific welding programs from the program table.
MIG-MAG Welding Modes and Functions
Welding Mode Selection (MIG-MAG)
Procedure for selecting welding modes like 2T, 4T, Crater, Spot, Stitch.
Special Functions 'Fx' (MIG-MAG)
Explains special functions for MIG-MAG processes like Pre Gas, Hot Start, Crater settings.
Program Default (dEF) for MIG-MAG
Procedure for resetting programs to factory default settings.
MIG-MAG Welding Parameter Presets
Pre-Setting Parameters (MIG-MAG)
Allows setting Thickness, Current, Wire Speed before welding.
Display During Welding (MIG-MAG)
Describes what the display shows during the welding operation.
Hold Function Operation
Automatically starts at welding conclusion, showing parameters for 15 seconds.
Electrode (MMA) Welding Process
Welding Process Selection (MMA)
Selects the MMA welding process, including Hot Start and Arc Force.
Welding Programme Selection (MMA)
Guides on selecting MMA programs based on electrode type.
Specialized Welding Processes
Vision.COLD Process Details
Innovative MIG/MAG process for low heat transfer, thin plating, and MIG brazing.
Vision.ULTRASPEED Process Details
High-speed MIG/MAG process for increased welding speed and reduced heating.
Extended Curves Package (ECP)
Package for specialized machining and procedures with additional curves.
MMA Special Functions and Program Defaults
Special Functions 'Fx' (MMA)
Explains MMA special functions: Hot Start, Arc Force, Program Default.
Program Default (dEF) for MMA
Procedure for resetting MMA programs to factory default settings.
MMA Welding Parameter Adjustment
Special Functions 'Fx' (MMA)
Details Hot Start and Arc Force functions for MMA welding.
Pre-Setting Parameters (MMA)
Allows setting Welding Current, Hot Start, Arc Force before MMA welding.
Display During Welding (MMA)
Shows current, voltage, and arc force values during MMA welding.
Hold Function and VRD Activation
Hold Function Operation
Automatically starts at welding conclusion, showing parameters for 15 seconds.
Activating the VRD Device
Procedure to activate Voltage Reduction Device for safety.
TIG Welding Setup and Functions
Welding Process Selection (TIG)
Selects the TIG welding process with Lift type starter.
Special Functions 'Fx' (TIG)
Details TIG special functions: Up Slope, Down Slope, SWS Voltage Limit.
TIG Parameter Adjustment and Defaults
Program Default (dEF) for TIG
Procedure for resetting TIG programs to factory default settings.
Pre-Setting Parameters (TIG)
Allows setting Welding Current before TIG welding.
Display During Welding (TIG)
Shows current and voltage values during TIG welding.
Hold Function Operation (TIG)
Automatically starts at welding conclusion, showing parameters for 15 seconds.
Job Management Procedures
Creating and Saving Jobs
Procedure for creating and saving up to 99 welding settings (JOBS).
Job Selection
How to select saved JOBS using the Welding Process Selection key.
View Memorised Job Data
How to view saved JOB parameters and special functions.
Job Operations and Deletion
Welding Display in Job Mode
Shows active parameter values from selected JOB during welding.
Hold Function in Job Mode
HOLD function behavior when operating in JOB mode.
Modify or Overwrite a Job
Steps to edit and save changes to an existing JOB.
Delete a Saved Job
Procedure to delete the current automatic welding point (JOB).
Need help?
Do you have a question about the CONVEX 405 PULSE and is the answer not in the manual?
Questions and answers