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Electro-Packs
EP-170, 250, 400, 500, 825, 1000, 1525
Installation Instructions
P-0212
819-0078

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Table of Contents
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Summary of Contents for Warner Electric Electro-Pack EP-250

  • Page 1 Electro-Packs EP-170, 250, 400, 500, 825, 1000, 1525 Installation Instructions P-0212 819-0078...
  • Page 2: Table Of Contents

    Electro Pack. Ready-to-go, straight from the box. Maintenance free Never needs lubrication. Foot mounted Self-adjusting for wear of Bolt-it-down and wire-it-up. Allows for clutch-brake friction faces. quick replacement/reduced downtime. Consistent performance. 2 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 3: Selection

    240 lb . ft . 3,000 6 or 90 EP-1525 700 lb . ft . 1,800 6 or 90 EP-1525HT 1350 lb . ft . clutch 1,800 700 lb . ft . brake Warner Electric • 800-825-9050 P-0212 • 819-0078 3...
  • Page 4: Installation Instructions

    . A wiring diagram showing the proper connections Figure 2 is furnished with each Warner Electric power supply . 4 . Remove and discard the worn armature(s) . B. Replacing Worn Parts 5 .
  • Page 5 . Replace the retainer ring . (Figure 5) Figure 6 12 . Reconnect the electrical wires to the magnet . 13 . Reassemble the cover to the unit . Figure 5 Warner Electric • 800-825-9050 P-0212 • 819-0078 5...
  • Page 6: Burnishing And Maintenance

    (poles) the unit . Normally, the magnet and armature, as of the magnet or rotor . Warner Electric clutches a mating pair, will wear at the same rate . It is the and brakes leave the factory with the friction...
  • Page 7 / brake you are measuring . Observe all safety procedures and test equipment manufacturers operating procedures . The voltage and amperage measurements are made with the power on and the control at full output . Resistance Warner Electric • 800-825-9050 P-0212 • 819-0078 7...
  • Page 8: Electrical Data Coil Ratings

    90% . Decay time equals current to approximately 10% of steady state value and flux to 10% . Approximately because currently leads or lags flux by small amount . 8 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 9 .331 .293 7,500 7 .1 .331 .293 7,500 7 .1 EP-400 2 .566 2 .222 4,500 19 .7 2 .566 2 .222 4,500 19 .7 2 .566 2 .222 4,500 19 .7 Warner Electric • 800-825-9050 P-0212 • 819-0078 9...
  • Page 10 EP-170, 250, 400 Exploded 11/12/99 page 116 EP-170, EP-250, EP-400 10 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 11 †Lead wires used on EP-170 . These units meet the standards of UL508 and are listed under guide card #NMTR, file #59164 . These units are CSA certified under file #LR11543 . Warner Electric • 800-825-9050 P-0212 • 819-0078 11...
  • Page 12 (4 holes) 3 .992 conduit x 2 1-3/4 Specifications Model Size Voltage DC Unit Static Torque Inertia–WR lb.ft. Max. RPM Weight lbs. EP-500 6, 24 and 90 Clutch .039 4000 Brake .063 12 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 13 *NS - Not Shown Ball Bearing 166-0125 These units meet the standards of UL508 and are listed under guide card #NMTR, file #59164 . These units are CSA certified under file #LR11543 . Warner Electric • 800-825-9050 P-0212 • 819-0078 13...
  • Page 14 .656 Dia . 12 .500 6 .255 .718 5 .000 10 .000 12 .875 1/2 x 1 .874 (4 holes) 6 .241 3-3/4 EP-1000 Brake Clutch Brake Clutch Input Input Output Output 14 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 15 *NS - Not Shown 90 volt 5201-451-010 These units meet the standards of UL508 and are listed under guide card #NMTR, file #59164 . These units are CSA certified under file #LR11543 . Warner Electric • 800-825-9050 P-0212 • 819-0078 15...
  • Page 16 *NS - Not Shown These units meet the standards of UL508 and are listed under guide card Rotor Hub 540-0315 #NMTR, file #59164 . These units are CSA certified under file #LR11543 Rotor 5202-751-003 16 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 17 Static Torque lb.ft. Output Input Max. RPM Weight lbs. EP-1525 Clutch 7 .89 5 .68 1800 Brake Clutch 7 .89 5 .68 1800 Brake EP-1525 HT Clutch 1350 7 .89 6 .41 1800 Brake Warner Electric • 800-825-9050 P-0212 • 819-0078 17...
  • Page 18 126 EP-1525, EP-1525HT 10-7 10-6 10-1 10-2 10-4 10-5 10-3 19 17 18 Warner Electric • 800-825-9050 P-0212 • 819-0078...
  • Page 19 * Shipped Assembled **NS - Not Shown These units meet the standards of UL508 and are listed under guide card #NMTR, file #59164 . These units are CSA certified under file #LR11543 . Warner Electric • 800-825-9050 P-0212 • 819-0078 19...
  • Page 20: Warranty

    Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product . Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf .

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