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Metallkraft MBSM 75-240-2 Instruction Manual

Metal belt grinding machine
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Instruction Manual
Metal belt grinding machine
MBSM 75-240-1, MBSM 75-240-2
MBSM 100-140-1, MBSM 100-140-2
MBSM 150-240-2
MBSM 100-140-2 / 400 V
MBSM 150-240-2 / 400V

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Summary of Contents for Metallkraft MBSM 75-240-2

  • Page 1 Instruction Manual Metal belt grinding machine MBSM 75-240-1, MBSM 75-240-2 MBSM 100-140-1, MBSM 100-140-2 MBSM 150-240-2 MBSM 100-140-2 / 400 V MBSM 150-240-2 / 400V...

  • Page 2: Table Of Contents

    5.1 Delivery and Transport ........9 5.2 Packaging............10 Fax: 0 951 96555 - 55 5.3 Storage ............. 10 6 Device description ..........10 E-Mail: info@metallkraft.de 6.1 Presentation............10 Internet: www.metallkraft.de 7 Set up and assembly..........11 7.1 Setting up the machine........11 7.2 Assembly ............11 7.3 Electrical connection ........

  • Page 3: Introduction

    All information and notes in these operating instructions You have made a good choice by purchasing the were summarised while taking applicable standards METALLKRAFT metal belt grinding machine. and rules, the state-of-the-art technology and our long- term knowledge and experiences into consideration.

  • Page 4: Obligations Of The Operating Company

    Safety - During the entire lifetime of the machine, the oper- ating company must verify whether the operating CAUTION! manuals prepared by her correspond to the cur- This combination of symbol and signal words indi- rent status of the regulations, and must adapt cates a potentially dangerous situation which may these if necessary.

  • Page 5: Personal Protective Equipment

    Safety Operator: Head protection The operator is instructed by the operating company about the assigned tasks and possible risks in case of The industrial helmet protects the head against fall- improper behavior. Any tasks which need to be per- ing objects and knocking against fixed objects. formed beyond the operation in the standard mode must only be performed by the operator if it is indicated in these instructions and if the operating company ex-...

  • Page 6: Safety Identifications On The Machine

    Safety 2.7 Safety data sheets Emergency stop button The machine is stopped immediately by pressing the You can obtain safety data sheets for dangerous goods emergency stop button (Fig. 3). After the emergency from your specialist dealer or by calling +49 (0) 951 / stop button has been pressed, it must be unlocked by 96555-0.

  • Page 7: Intended Use

    Intended use - The machine may only be used, equipped and - Keep your hands away from rotating parts. maintained by persons who are familiar with it and - This machine is not suitable for wet grinding. Ne- have been informed about the dangers. ver use water on the workpiece surface or on the - Always switch off the machine when carrying out grinding belt.

  • Page 8: Residual Risks

    Technical Data 3.2 Residual risks - Touching live parts - Tearing of the grinding belt due to incorrect ten- - Touching rotating parts or tools sion - Injuries caused by flying workpieces or parts of - Impairment of hearing during prolonged work workpieces without hearing protection Technical Data...

  • Page 9: Type Plate

    Transport, Packing, Storage 4.2 Type plate WARNING! Severe or fatal injuries may occur if parts of the machine tumble or fall down from the forklift truck, pallet truck or from the transport vehicle. Follow the instructions and information on the transport box. Note the total weight of the machine.

  • Page 10: Packaging

    Device description of transport by other employees leads to considerable dangers. Careful planning of internal transport is therefore essen- tial. Transport with a forklift/lift truck: For shipping, the device is fixed on a pallet so that it can be transported with a forklift or pallet truck. 5.2 Packaging All packaging materials and packaging aids used for the device are recyclable and must always be recycled.

  • Page 11: Set Up And Assembly

    Set up and assembly Set up and assembly 6.1.2 MBSM 75-240-1 , MBSM 75-240-2 , MBSM 150-240-2 DANGER! Before setting up the machine, check the load capa- city of the ground. The place where the machine is set up must be able to bear the weight of the machine and the workpieces to be ground.
  • Page 12 Set up and assembly 7.2.2 MBSM 75-240-1 , MBSM 75-240-2 , MBSM 150-240-2 NOTE! Mount the metal belt sander with the following steps: Clean bare metal parts thoroughly. Use common sol- vents for this purpose. Do not use water! Step 1: Unpack the machine and check for complete- ness and damage.

  • Page 13: Electrical Connection

    Operation Electrical connection DANGER! Danger to life from electric shock! There is a danger to life when in contact with live components. Switched-on electrical components can execute uncontrolled movements and cause serious injuries. - Unplug the machine from the mains before making adjustments to the machine.

  • Page 14: Grinding On The Surface Grinding Table

    Notes for the grinding process Notes for the grinding process 8.2 Grinding on the surface grinding table Step 1: Connect the machine to the power supply. Observe the safety instructions when grinding and use the safety devices on the machine as well as your perso- Step 2: Open the upper protective cover.

  • Page 15: Maintenance And Repair

    Care, maintenance and repair Step 4: Empty and clean the chip container. Step 5: Check the machine for damage of the safety de- vices. If necessary, carry out or arrange for re- pair work to be carried out in accordance with the safety instructions.
  • Page 16 Care, maintenance and repair Change tape guide roller Fig. 13: Belt guide roller Step 1: Before changing the belt guide roller, remove the belt, grinding device and housing. Step 2: Press out the pin (M) with a 6 mm mandrel. Step 3: Pull out the belt guide roller with axle and bearing.

  • Page 17: Troubleshooting

    If one of the following errors occurs, stop working If you cannot solve the problems with your machine with the machine immediately. Before you start yourself, please contact your nearest Metallkraft de- troubleshooting, turn off the machine and unplug the aler. Please write down the following information power cord.

  • Page 18: Disposal Via Municipal Collection Points

    Spare parts 13.1 Ordering spare parts The disposal instructions for the lubricants used are pro- vided by the lubricant manufacturer. If necessary, ask for the product-specific data sheets. The spare parts can be obtained from the authorised dealer or directly from the manufacturer. The contact details can be found in chapter 1.2 Customer service.
  • Page 19 Spare parts 13.2 Spare parts drawing In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorized dealer. 13.2.1 Spare parts drawings MBSM 100-140-1 230V and MBSM 100-140-2 400V Spare parts drawing 1 Fig.
  • Page 20 Spare parts Spare parts drawing 2 Fig. 15: Spare parts drawing 2 MBSM 100-140-1 230V and MBSM 100-140-2 400V MBSM-Series | Version 1.06...
  • Page 21 Spare parts Spare parts drawing 3 Fig. 16: Spare parts drawing 2 MBSM 100-140-1 230V and MBSM 100-140-2 400V MBSM-Series | Version 1.06...
  • Page 22 Spare parts 13.2.2 Spare parts drawings MBSM 75-240-1 230 V /400 V, MBSM 75-240-2 400V and MBSM 150-240-2 400V Spare parts drawing 1 Fig. 17: Spare parts drawing 1 MBSM 75-240-1 230 V /400 V, MBSM 75-240-2 400V and MBSM 150-240-2 400V MBSM-Series | Version 1.06...
  • Page 23 Spare parts Spare parts drawing 2 Fig. 18: Spare parts drawing 2 MBSM 75-240-1 230 V /400 V, MBSM 75-240-2 400V and MBSM 150-240-2 400V MBSM-Series | Version 1.06...
  • Page 24 Spare parts Spare parts drawing 3 Fig. 19: Spare parts drawing 3 MBSM 75-240-1 230 V /400 V, MBSM 75-240-2 400V and MBSM 150-240-2 400V MBSM-Series | Version 1.06...

  • Page 25: Electrical Circuit Diagrams

    Electrical circuit diagrams 14 Electrical circuit diagrams 14.1 Electrical circuit diagram MBSM 100-140-1 230V Fig. 20: Electrical circuit diagrams MBSM 100-140-1 230V MBSM-Series | Version 1.06...
  • Page 26 Electrical circuit diagrams 14.2 Electrical circuit diagram MBSM 100-140-2 400V Fig. 21: Electrical circuit diagram MBSM 100-140-2 400V MBSM-Series | Version 1.06...
  • Page 27 Electrical circuit diagrams 14.3 Electrical circuit diagram MBSM 75-240-1 230V Fig. 22: Electrical circuit diagram MBSM 75-240-1 230V MBSM-Series | Version 1.06...
  • Page 28 Electrical circuit diagrams 14.4 Electrical circuit diagram MBSM 75-240-1 400V Fig. 23: Electrical circuit diagram MBSM 75-240-1 400V MBSM-Series | Version 1.06...
  • Page 29 Electrical circuit diagrams 14.5 Electrical circuit diagram MBSM 75-240-2 400V Fig. 24: Electrical circuit diagram MBSM 75-240-2 400V MBSM-Series | Version 1.06...
  • Page 30 Electrical circuit diagrams 14.6 Electrical circuit diagram MBSM 150-240-2 400V Abb. 25: Electrical circuit diagram MBSM 150-240-2 400V MBSM-Series | Version 1.06...

  • Page 31: Ec-Declaration Of Conformity

    According to machine directive 2006/42/EC Annex II 1.A Stürmer Maschinen GmbH Manufacturer/retailer: Dr.-Robert-Pfleger-Straße 26 D-96103 Hallstadt herewith declares that the following product Metallkraft® Metal working machines Product group: Metal belt grinding machine Maschinentyp: MBSM 75-240-1 /230 V 3923271 Designation of machine*:...
  • Page 32 www.metallkraft.de...

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