Related Manuals for KAESER TG 650
Summarization of Contents
Regarding this Document
Using this document
Guidance on how to use the operator manual for optimal understanding.
Further documents
Lists related documentation for the machine, such as declaration of conformity.
Copyright
Information about the manual's copyright protection and usage policies.
Symbols and labels
Explanation of symbols and labels used throughout the manual.
Warnings
Details on danger levels, meanings, and consequences of non-compliance.
Potential damage warnings
Information on warnings specifically related to potential property damage.
Other alert notes and their symbols
Explanation of other important alert notes and their associated symbols.
Technical Data
Nameplate
Details about the machine's nameplate and the information it provides.
Options
Lists and describes the various options available for the machine.
Weight
Provides technical data regarding the machine's weight.
Ambient conditions
Specifies permissible ambient conditions for machine operation.
Compressed air system
Technical data related to the compressed air system parameters.
Refrigerant circuit
Information on the refrigerant used and its properties within the circuit.
MODBUS TCP communications module
Technical details of the MODBUS TCP communication module.
Water Cooling
Technical specifications and data for the water-cooling option.
Sound pressure level
Data pertaining to the machine's sound pressure level.
Power Supply
Basic requirements for the machine's electrical power supply.
Power supply specifications
Detailed specifications for electrical power supply connections.
Safety and Responsibility
Basic instructions
Fundamental safety instructions for operating the machine.
Specified use
Defines the intended use of the machine and consequences of misuse.
Improper use
Describes the potential consequences of improper machine usage.
User's responsibilities
Outlines the user's responsibilities for safe operation and maintenance.
Observe statutory and universally accepted regulations
Requirement to follow safety and legal regulations during operation.
Qualified personnel
Defines qualifications for authorized operators and installation personnel.
Dangers
Information on various dangers that can arise during machine operation.
Safely dealing with sources of danger
Guidance on safely handling electrical, mechanical, and thermal hazards.
Safe machine operation
Rules and guidelines for safe machine handling during its life phases.
Organizational Measures
Measures related to personnel designation and responsibilities.
Danger Areas
Identifies specific dangerous areas around the machine.
Safety devices
Explanation of built-in safety devices and their importance.
Safety signs
Details the location and meaning of safety signs on the machine.
Emergency situations
Procedures for handling emergency situations effectively.
Correct fire fighting
Measures for effective fire fighting and extinguishing substances.
Treating injuries from handling refrigerant
First aid for injuries caused by refrigerant contact.
Warranty
Information regarding warranty terms and conditions.
Environment protection
Guidelines for environmental protection during machine operation.
Design and Function
Enclosure
Description of the machine's enclosure and its functions.
Machine function
Explanation of how the refrigerated dryer operates.
Operating points and control modes
Details on machine operating points and control modes.
Machine operating modes
Describes the STOP, READY, and LOAD operating modes.
SECOTEC CONTROL
Explanation of the SECOTEC control system.
Electronic condensate drain
Information on the electronic condensate drain system.
Condensate drain operating states
Indicates operational states of the condensate drain via LEDs.
Safety devices
Lists provided safety devices and their non-modifiability.
Floating contacts
Information on floating contacts used for signal transfer.
SIGMA CONTROL SMART
Details on the SIGMA CONTROL SMART controller.
Operating panel
Overview of the SIGMA CONTROL SMART operating panel keys.
User operation SIGMA CONTROL SMART
Guide for user operation and handling concepts of the controller.
Start screen
Description of the controller's start screen during normal operation.
Messages menu
How to view and acknowledge warning and alarm messages.
"Flow diagram" menu
Explanation of the flow diagram menu for component status.
"Information" menu
Accessing information screens like operating hours.
Service menu
Accessing the service menu for maintenance tasks and timers.
MODBUS TCP communication module
Details on the MODBUS TCP communication module.
Display and operating elements of the communications module
Overview of the communications module's interface, displays, and connections.
Options
Description of the various available machine options.
Option C37 Floating contact "Refrigerated compressor runs"
Functionality of the floating contact for compressor status.
Option C36 Pressure dew point warning
Operation and function of the pressure dew point warning system.
Option H1 Machine Mountings
Information on machine mountings for anchoring to the floor.
Option K2 Water-cooling
Details and specifications for the water-cooling option.
Accessories
Information on optional accessories available for the machine.
Transformer
Use of a transformer for connecting to different main voltages.
Installation and Operating Conditions
Ensuring safety
Safety precautions to be followed during installation and operation.
Installation conditions
Requirements and conditions necessary for proper machine installation.
Determining location and clearances
Guidelines for selecting the installation location and clearances.
Ensuring the machine room ventilation
Importance and methods of ensuring adequate machine room ventilation.
Exhaust air duct design
Considerations for designing the exhaust air duct for optimal cooling.
Operating the machine in a compressed air network
How to operate the machine within a compressed air network.
Installation
Ensuring safety
Safety instructions to be followed during the installation process.
Reporting Transport Damage
Procedures for inspecting and reporting any transport damage.
Creating the air connection
Steps for establishing the compressed air connection to the machine.
Connecting the condensate drain
Instructions for connecting the condensate drain hose.
Connecting the machine to the power supply
Procedures for safely connecting the machine to the power supply.
Connecting the MODBUS TCP communications module with SIGMA AIR MANAGER 4.0
How to connect the MODBUS TCP module to SIGMA AIR MANAGER 4.0.
Communication with SIGMA AIR MANAGER 4.0
Details on establishing communication with SIGMA AIR MANAGER 4.0.
Communication with the user's (central) control system
Connecting the module to a user's central control system.
Options
Installation details for various machine options.
Option H1 Anchoring the machine
Instructions for securely anchoring the machine to the floor.
Option K2 Connecting the water cooling
How to connect the water cooling system components.
Initial Start-up
Ensuring safety
Safety instructions to be followed during initial commissioning.
Instructions to be observed before commissioning or re-commissioning
Pre-commissioning checks and procedures, including after storage.
Checking installation and operating conditions
Checklist for verifying installation and operating conditions.
Starting the machine for the first time
Step-by-step guide for initial machine start-up.
Registering the machine at the bus
Procedure for registering the machine on the bus network.
Operation
Switching the machine on and off
Instructions for safely turning the machine on and off.
Switching on
Steps to safely switch the machine on.
Switching off
Steps to safely switch the machine off.
Using the remote control
How to operate the machine using the remote control functionality.
Switching the remote control on and off
Activating and deactivating the remote control operation.
Acknowledging and Resetting Warning and Alarm Messages
Process for acknowledging and resetting warning and alarm messages.
Fault Recognition and Rectification
Basic instructions
General guidelines and instructions for fault rectification.
Messages at the controller
Classification and meaning of controller messages.
Communications module – Troubleshooting
Troubleshooting common faults with the communications module.
Faults
Common faults, their possible causes, and recommended actions.
Maintenance
Ensuring safety
Safety precautions to be followed when performing maintenance.
Routine Maintenance Schedule
Scheduled maintenance tasks and their recommended intervals.
Periodic Maintenance Tasks
Additional maintenance tasks, including hose and pipe replacement.
Cleaning the refrigerant condenser
How to clean the refrigerant condenser for optimal performance.
Option K1 Air-cooling maintenance
Air-cooling specific condenser cleaning procedures.
Option K2 Water-cooling maintenance
Water-cooling specific condenser maintenance and leak checks.
Maintaining the condensate drain
Procedures for maintaining the condensate drain system.
Checking the condensate drain
Steps to check the functionality of the condensate drain.
Replacing the service unit
Guidance on replacing the condensate drain service unit.
Spares, Operating Materials, Service
Note the nameplate
Importance of the nameplate for identification and service inquiries.
Consumable Parts and Operating Materials
Information on genuine KAESER consumable parts and operating fluids.
KAESER AIR SERVICE
Benefits and offerings of the KAESER AIR SERVICE program.
Replacement parts for service and repair
Lists of parts for service and repair planning and ordering.
Decommissioning, Storage and Transport
Decommissioning
Procedures for decommissioning the machine.
Temporarily decommissioning
Steps for temporary machine shutdown and line disconnection.
Permanent decommissioning
Steps for permanent machine shutdown and disconnection.
Storage
Guidelines for proper machine storage to prevent damage.
Transport
Safety precautions and methods for transporting the machine.
Safety
General safety measures for machine transport.
Transport with a forklift truck
Procedures for transporting the machine using a forklift.
Transport with a crane
Procedures for transporting the machine using a crane.
Disposal
Information on the proper disposal of the machine and its components.
Annex
Dimensional drawing
Technical drawings showing machine dimensions and connection points.
Pipeline and instrument flow diagram (P+I diagram)
Schematic diagrams of the machine's pipeline and instrumentation.
Electrical Diagram
Diagrams illustrating the machine's electrical systems and wiring.
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