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DMN Manuals
Control Unit
AR Series
Installation, operating and maintenance manual
DMN AR Series Installation, Operating And Maintenance Manual
Rotary valves
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Contents
Table of Contents
Bookmarks
Table of Contents
1 Foreword
Responsibilities for Owner and User
How to Work with this Manual
Revision Service
Table of Contents
2 Contents
Terms and Definitions
Applicable Documents
3 Preface
Intended and Non-Intended Use of the Product
Changes and Modifications
Liability
Warranty
4 Contact Information
5 Product Information
General Working Principle Rotary Valve
Identification
Name Plate (Standard Products)
Type Designation
Overview Codes of AL-Series/Bl-Series/Aml-Series/Gl-Series/Bl-Series
Type Designation (AL-Series/Bl-Series/Aml-Series/Gl-Series/Bl-Series)
Overview Codes of AR-Series
Overview Codes of NR-Series
Name Plate (ATEX Certified Products)
ATEX Marking
Standard Executions & Specifications
AL-Series (AL/AXL)
AML-Series (Based on AL-Series)
USAL-Series (Based on AL-Series)
GL-Series (Based on the AL-Series)
BL-Series (BL/BXL/BXXL)
AR-Series (Based on AL-Series)
NR-Series (Based on AL-Series)
Additional & Specifications
High Temperature
Easy Detachable
Dairy
Mzc
Mzc-I
Mzc-II
Explosion Proof Rotary Valves
Atex
Ambient Temperatures
Ingress Protection (IP Rating)
Temperature and Dust
ATEX-Approval Equipement (Eq)
Intended Use
Special Conditions (X Conditions)
ATEX-Approval Autonomous Protective System (APS)
Intended Use
Special Conditions (X Conditions)
Specification Tables
Measurement Instructions
Hygienic Rotary Valves
Ehedg Ed Class
USDA Approved
Body & End Covers
Vent Holes
Rotors
Rotor Options
Blades
Pockets
Rotor End Design
BUP Rotor
Shaft Ends
Daibi Rotor
Seals
Shaft Seals by Means of Packing Cord
Packing Cord Standard
Packing Cord with Air Purge and Lantern Ring
Packing Cord with Lubrication
Shaft Seals by Means of Lip Seal
Lip Seal Standard
Lip Seal with Air Purge and Lantern Ring
Lip Seal with Air Purge and Grooved Lantern Ring
Lip Seal with ST2 Air Purge
Lip Seal with Liquid Cleaning (CIP (Dairy-EL I) Seal)
Shaft Seals by Means of Air Purge with O-Rings
Air Purge with O-Ring and Extra Lip Seal (SAS Seal)
Air Purge with O-Ring (SAS-II Seal)
Drives
Chain Drive
Direct Drive (Parallel Shaft)
Direct Drive (in Line)
Options
Safety Switch
Zero Speed Indicator
Pressure Regulator
Pulsating Air Execution
Flowmeter
Rotor Interference Detection (RID)
Accessories
Inlet Restrictor
Dropout Box
Air Vent Box
Standard, Guidelines and Certification (Optional)
Atex
Ehedg
Ec 1935/2004 I Fda
Usda
Eac
6 Safety
Safety Rules
General Safety Instructions
Warnings & Symbols in this Document
Warnings & Symbols on the Product
Risks for Personal Injury
Electrocution
Trapping Hand
Clamping
Burns
Inhalation of Toxic Substances
Hearing Damage
Safety Provisions
Safety Switch (Optional)
Safety Switch MZC-II
Additional Safety Instructions for Use in Potentially Explosive Atmosphere
7 Storage and Transport
On Receipt
Storage
Unpacking
Transport
Out of Operation
8 Installation & Commissioning
Before Installing
Drive
Tightening Drive Chain
If Delivery Excludes Drive
Installing the Valve into the System
Shaft Seal with Packing Cord
Shaft Seal with Air Purge
Safety Switch MZC-II
Electrical Connection
Installing Accessories on the Rotary Valve (if Fitted)
Mounting Inlet Restrictor / Dropout Box / Vent Box
Installing Options on the Rotary Valve (if Fitted)
Rotor Interference Detection (RID)
Specifications
Connections
Standard Measuring Circuit RID
Hazardous Areas Measuring Circuit RID
Installing the Rotary Valve in a Potentially Explosive Atmosphere
Power and Rotor Speed Rotary Valves
Drive
If Delivery Excludes Drive
Accessories (if Fitted)
Installing the Rotary Valve in a Hygienic Application
Flange Connections
Shaft Seal with Air Purge
9 Operation
First Time Start up
Cleaning
Manual Cleaning
Dry Cleaning
Disassembly / Assembly
Wet Cleaning
Malfunctioning
Local Control Boxes
Rotor Interference Detection (RID)
LED Indication
Service Tool
10 Maintenance
General
Maintenance Instructions
Before Maintenance
Maintenance Every 3 Months or after 2500 Operating Hours
Maintenance Every 3 Months or after 2500 Operating Hours of ATEX Certified Valves
General Maintenance Every 12 Months or after 10,000 Operating Hours
General Maintenance Every 18 Months or after 13,500 Operating Hours of ATEX Certified Valves
Maintenance of Hygienic Rotary Valve EHEDG ED CLASS
Maintenance Drive
Cleaning
Lubricants
Spare Parts
Malfunction
Rotary Valve
Rotor Interference Detection
After an Explosion
11 Dismantling, Assembling and Adjusting
Before Dismantling
AL-Series / BL-Series (Standard Execution)
General Assembly & Part List
Dismantling
Drive Side
Non-Drive Side
Re-Assembly
GL-Series (Standard Execution)
General Assembly & Part List
Dismantling
Re-Assembly
AR-Series (Standard Execution)
General Assembly & Part List
Dismantling
Re-Assembly
AL-Serie / BL-Serie (HT Execution 150°C - 250°C)
General Assembly & Part List
Dismantling
Re-Assembly
AL-Series (HT Execution 400°C - 600°C)
General Assembly & Part List
Dismantling
Non-Drive Side
Drive Side
Re-Assembly
Packing Cord
AL-Series / BL-Series (Easy Detachable)
General Assembly & Part List
Dismantling (for Internal Cleaning)
Non-Drive Side
Re-Assembly (after Cleaning)
Dismantling (for Maintenance)
Non-Drive Side
Drive Side
Re-Assembly (after Maintenance)
Non-Drive Side
AL-Series / BL-Series (Dairy)
General Assembly & Part List (EHEDG ED CLASS II Certified)
General Assembly & Part List (USDA Approved)
Dismantling
Re-Assembly
AL-Series / BL-Series (Dairy-WD)
General Assembly & Part List (USDA Approved)
Dismantling
Non-Drive Side
Re-Assembly
AL-Series / BL-Series (Dairy-EL I)
General Assembly & Part List
Dismantling
Non-Drive Side
Re-Assembly
AL-Series / BL-Series (MZC)
General Assembly & Part List
Dismantling
Non Drive Side
Re-Assembly
AL-Series / BL-Series (Dairy-WD-MZC / Dairy-EL I-MZC)
General Assembly & Part List
General Assembly Dairy-WD-MZC
General Assembly & Part List (Dairy-EL I-MZC)
Dismantling
Non Drive Side
Re-Assembly
AL-Series / BL-Series (MZC-I)
General Assembly & Part List
Inspection and Cleaning
Procedure 1: Basic Cleaning Non-Drive Side
Procedure 2: Thorough Cleaning Non-Drive Side
AL-Series / BL-Series (MZC-II)
General Assembly & Part List
Inspection and Cleaning
Procedure 1: Basic Cleaning Non-Drive Side
Procedure 2: Thorough Cleaning Non-Drive Side
Rotor
Clearance Settings
Rotor with Fixed Blades
Rotor with Adjustable Blades
Adjustment of Scraper Blades
Rotor with Adjustable Synthetic or Flexible Blades
Axial Adjustment of the Rotor Clearances
Rotor Adjustment for Standard Execution HT 11.15.3.1 11.16 Seals
Packing Cord Standard
Packing Cord with Lubrication
Adjustment and Replacement of Packing Cords
Packing Cord with Air Purge and Lantern Ring
Lip Seal Standard
Lip Seal with Air Purge and Lantern Ring
Lips Seal with ST2 Air Purge
Lip Seal with Air Purge and Grooved Lantern Ring
Replacement of Lip Seals
Air Purge with O-Ring and Extra Lip Seal (SAS Seal)
Air Purge with O-Ring (SAS-II Seal)
Inspection and Cleaning SAS-II Seal
Drives
Chain Drive
Assembly
Dismantling
Assembly
Dismantling
Assembly
Dismantling
Direct Drive (in Line) 11.17.3.1 11.17.3.2 11.18 Options
Pulsating Air Execution 11.18.5 Dairy Vent Holes 11.19 Accessories
Inlet Restrictor / Dropout Box 11.19.2 Air Vent Box
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Rotary Valves
Outboard Bearings
Installation, Operating and Maintenance Manual
Language: English
Original English version
Document number: RV-01-00-EN, revision: 5.0.0
Series:
AL-AXL-AML-USAL-AR-NR / GL / BL-BXL-BXXL
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Summarization of Contents
Foreword and Introduction
Responsibilities and Manual Usage
Details owner and user responsibilities and how to effectively use the manual.
Revision Service
Explains the revision number system and how manual updates are handled.
Preface and Liability Information
Covers intended use, changes, modifications, and DMN-WESTINGHOUSE liability.
Contact Information
Provides contact details for DMN-WESTINGHOUSE offices and service.
Product Information and Specifications
Rotary Valve Principles and Identification
Describes the general working principle, main parts, and identification methods.
Series and Execution Specifications
Details standard executions and specifications for various rotary valve series.
Additional Features and Special Models
Covers additional features like High Temperature, Easy Detachable, Dairy, and MZC models.
Explosion Proof and ATEX Compliance
Explains ATEX requirements, marking, ambient temperatures, and ingress protection.
Hygienic Valve Standards and Certifications
Details EHEDG and USDA certifications for hygienic rotary valves.
Rotor Types and Shaft Seals
Describes different rotor types, blades, pockets, and various shaft seal options.
Drives, Options, and Accessories
Covers drive types, available options, and accessories for rotary valves.
Safety and Handling Guidelines
General Safety Rules and Warnings
Outlines general safety rules, instructions, and document warning symbols.
Personal Injury Risks and Safety Provisions
Identifies risks like electrocution, trapping, burns, and safety provisions.
Storage and Transport Guidelines
Provides instructions for proper storage, handling, and transport of the product.
Installation and Commissioning Procedures
Pre-Installation and Drive Setup
Details steps before installation and drive setup procedures.
Valve and System Integration
Instructions for installing the valve into the system and connecting components.
Accessory and Option Installation
Guidance on installing accessories like RID and various valve options.
Installation in Explosive and Hygienic Environments
Specific instructions for installing valves in potentially explosive or hygienic applications.
Operation and Maintenance
Startup, Cleaning, and Malfunctions
Covers initial startup, cleaning methods, and troubleshooting common malfunctions.
Maintenance Schedules and Procedures
Details maintenance intervals, instructions, and specific care for ATEX and hygienic valves.
Lubricants, Spare Parts, and Troubleshooting
Provides lubricant recommendations, spare parts info, and malfunction solutions.
Dismantling, Assembling, and Adjusting
General Dismantling and Re-assembly Procedures
Covers initial safety checks and general procedures before dismantling.
Series-Specific Dismantling and Assembly
Detailed instructions for dismantling and assembling various valve series (AL, BL, GL, AR, etc.).
Rotor Adjustment Procedures
Guidance on setting rotor clearances and adjusting blades for optimal performance.
Shaft Seal Replacement
Instructions for replacing packing cord and lip seals for various configurations.
Drive System Procedures
Details procedures for dismantling and assembling chain drives and direct drives.
Options Installation and Procedures
Covers installation and procedures for safety switches, indicators, and regulators.
End of Lifetime Procedures
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