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ACS Manuals
Temperature Controller
COT
Manual
ACS COT Manual
Midsize hot oil temperature control units
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Contents
Table of Contents
Troubleshooting
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Table of Contents
Table of Contents
Chapter 1: Safety
How to Use this Manual
Safety Symbols Used in this Manual
Warnings and Precautions
Chapter 2: Functional Description
Models Covered in this Manual
General Description
Typical Features and Components
Feature Descriptions
Safety Features
Chapter 3: Installation
Work Rules
Installation Requirements
Connecting Piping
Chapter 4: Operation
Start-Up
Shut-Down
Unit Shut down (with Autovent Solenoid or Manual Vent Valve)
Returning Fluid to the Tank
Chapter 5: Using Controls and Indicators
The Microprocessor Controller
Controller Display
Identifying Control Panel Switches
Identifying System Status Board Indicators
Chapter 6: Maintenance
Periodic Checks
Making Daily Checks
Making Monthly Checks
Making Quarterly Checks
Making Six-Month Checks
Routine Servicing
Draining the Unit for Storage
Corrective Maintenance
Maintaining the Pump
Chapter 7: Troubleshooting
Introduction
Chapter 8: Appendix
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Midsize Hot Oil
Temperature Control Units
Models Covered:
TCO, 2016M, COT
Part Number: 882.12042.00
Bulletin Number: WTR2-635.0
Effective: August 1, 2012
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Related Manuals for ACS COT
Temperature Controller ACS TCO Manual
Midsize hot oil temperature control units (50 pages)
Temperature Controller ACS 3200 Series Custom Manual
Pid temperature controllers (46 pages)
Summarization of Contents
Shipping and Handling Procedures
Unpacking and Inspection
Inspect unit for shipping damage and check all components upon arrival.
Handling Shipping Damage
Procedures for notifying carrier and filing claims for damaged goods received.
Shipment Completion Check
Verify receipt of all items listed on the packing list against the delivered shipment.
Incorrect Shipment Handling
Steps to take if the received shipment does not match the ordered items.
Product Returns Policy
Credit Returns Process
Conditions and authorization required for returning material for credit, including restocking fees.
Warranty Returns Process
Authorization and procedure for returning equipment under warranty for repair or replacement.
Chapter 1: Safety Information
How to Use This Manual
Guide to using the manual for efficient installation, operation, and maintenance of equipment.
Safety Warnings and Precautions
Essential safety practices to prevent injury and equipment damage during use.
Chapter 2: Functional Description
Models Covered in Manual
Identifies specific hot oil temperature control units covered by installation, operation, and maintenance instructions.
General Unit Description
Overview of the hot oil temperature control unit's function, operating range, and capabilities.
Standard Features and Components
Lists and describes the key features and components of the hot oil temperature control unit.
Chapter 3: Installation Guide
Installation Work Rules
Mandatory guidelines for safe and compliant installation, operation, and maintenance.
Installation Requirements
Prerequisites and conditions necessary for properly installing the hot oil temperature control unit.
Connecting Piping Instructions
Details on pipe sizes, connections, and considerations for the M TCU.
Chapter 4: Operation Procedures
Unit Start-up Sequence
Step-by-step guide for starting the unit, including fluid filling and air purging.
Unit Shut-down Sequence
Procedures for safely powering down the unit, including cooling and disabling heaters.
Returning Fluid to Reservoir Tank
Instructions for draining and returning process fluid to the tank, typically for unit relocation.
Chapter 5: Controls and Indicators
Microprocessor Controller Overview
Explanation of the PID controller's function, operation, and capabilities.
Controller Display Explained
Detailed description of the LEDs and numeric readouts on the controller display.
Control Panel Switch Identification
Identifies and explains the purpose of each switch on the unit's control panel.
System Status Board Indicators
Interpretation of indicator lights on the status board for monitoring unit performance and status.
Chapter 6: Maintenance and Servicing
Periodic Maintenance Checks
Scheduled checks for daily, monthly, quarterly, and semi-annual maintenance tasks.
Routine Servicing Procedures
Guidelines for essential preventive maintenance, including lubrication and cleaning.
Unit Draining for Storage
Procedure for flushing and draining the unit before long-term storage or in freezing conditions.
Corrective Maintenance and Repair
Troubleshooting and repair guidance for components like pumps, seals, and bearings.
Pump Maintenance Details
Specific maintenance procedures for the pump, including disassembly and lubrication.
Chapter 7: Troubleshooting Guide
Troubleshooting Introduction and Safety
Safety precautions and guidance on using test equipment for effective troubleshooting.
Chapter 8: Appendix and Support
Technical Assistance and Contact Information
Contact details for parts, sales, and contracting departments, along with facility locations.
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