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FLO-SENSORS
Installation Manual & Operating Instructions
READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING TO
CONNECT OR OPERATE YOUR FLO-SENSOR. FAILURE TO DO SO
MAY RESULT IN INJURY TO YOU OR DAMAGE TO THE FLO-
©
C O P Y R I G H T
MODEL 101
MODEL 102
MODEL 104
MODEL 107
MODEL S-111
MODEL S-112
MODEL S-114
®
and FLO-METERS
SENSOR.
.
2 0 0 7
R . D .
M C M I L L A N
Manual 101-M002
June 2007
Revision 2
www.mcmflow.com
®
For Liquids
C O M P A N Y ,
I N C

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Summarization of Contents

Introduction
Unpacking the Sensor
Instructions for unpacking the sensor upon receipt.
Product Overview and Operation Principle
Explanation of the sensor's design and how it measures flow.
Handling Non-Standard Products
Guidance for products with "Z" suffixes, noting potential differences from manual.
Installation
General Installation Considerations
Recommendations for sensor placement, environment, and fluid compatibility.
Mounting the Sensor
Instructions on how to physically mount the FLO-SENSOR® or FLO-METER®.
Tubing Connections
Guidelines for connecting tubing to the sensor, emphasizing proper technique.
Voltage Output Electrical Connections
Wiring details for standard and improved accuracy voltage output units.
Current Output Electrical Connections
Wiring instructions for 4-20mA current output units.
Power Adapter and Converter Packages
How to use optional power adapter and signal converter packages.
Operation
Unit Start-Up Procedures
Steps to follow before applying power and initiating operation.
Managing Entrapped Air or Gas
Methods for safely removing trapped air or gas from the unit.
Understanding Flow Readings
How to interpret analog, pulse, and digital display flow outputs.
Maintenance and Product Care
General Maintenance Recommendations
Basic care advice, including checking connections and storage.
Cleaning and Flushing Procedures
Steps for cleaning the unit if deposits build up.
Returning Units for Service
Process for sending units back for repair or recalibration.
Product Information
Part Number Configuration
Guide to understanding model numbers, flow ranges, and output options.
Available Accessories
List of optional accessories like cables, adapters, and displays.
Technical Specifications
Detailed technical data including accuracy, pressure, temperature, and materials.
Unit Dimensions
Physical dimensions for various models, shown in inches and millimeters.
Wiring and Troubleshooting
Connector Pin and Wire Color Reference
Cross-reference for sensor cable pins, wire colors, and output types.
Troubleshooting Common Issues
Guide to diagnosing and resolving common unit problems and symptoms.
Warranty and Contact
Limited Warranty Details and Exclusions
Information on warranty coverage, limitations, and conditions.
Contacting McMillan Support
How to reach the McMillan Service Department for assistance.

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