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Table of Contents
Related Manuals for Plymouth FURY 1961
Summarization of Contents
1961 Plymouth Service Manual Supplement
Foreword
Introduction to the Plymouth Service Manual Supplement content and purpose.
Lubrication and Maintenance
Guidance on lubrication, maintenance, and related specifications for 1961 Plymouth vehicles.
Plymouth Vehicle Numbers
Details on vehicle numbering systems for 1961 Plymouth models.
Lubrication and Maintenance Capacities
Table of fluid capacities for various 1961 Plymouth models.
Engine Ventilating Systems
Procedures for servicing engine ventilation systems, including air cleaners.
Carburetor Air Cleaner
Steps for removing, cleaning, and installing carburetor air cleaner assemblies.
Manual Transmission
Checking and replenishing lubricant levels for manual transmissions.
Automatic Transmissions
Procedures for checking and filling automatic transmission fluid levels.
Rear Axle (Except Sure-Grip)
Guidelines for checking and replenishing rear axle lubricant.
Sure-Grip Differential
Specific lubrication requirements for Sure-Grip differentials.
Door Lock Cylinders
Instructions for lubricating door lock cylinders.
Door Lock Intrusion Guards
Lubrication procedures for door lock intrusion guard pivots.
Power Steering
Recommended fluid for power steering systems.
Preparation of New Cars for Storage
Steps to prepare new vehicles for storage to prevent issues.
Accessories
Windshield Wiper 'Blade Filler Replacement
Step-by-step guide for replacing windshield wiper blade fillers.
Wiper Arm Adjustment
Procedures for adjusting wiper arm travel and parking positions.
Radio Condenser Installation
Instructions for installing a condenser to reduce radio static.
Front Suspension
Specifications
Key specifications for front suspension alignment like camber, caster, and toe-in.
Special Tools
List of specialized tools required for front suspension service.
Torque Reference
Torque specifications for various front suspension components.
Rear Axle
Specifications
Specifications for rear axle types, drive gears, and ratios.
Special Tools
Specialized tools for rear axle service and adjustments.
Torque Reference
Torque values for rear axle component assembly.
Rear Axle Shaft End Play
Procedure for checking and specifying rear axle shaft end play.
Drive Gear and Pinion Backlash
How to check and set drive gear and pinion backlash.
Pinion Bearing Preload
Setting the correct preload for pinion bearings.
Pinion Pre-Load (Pinion with Spacer)
Procedure for setting pinion pre-load using a spacer.
Pinion Without Bearing Spacer Installation Using Tool C-758-D3
Installing pinion without a spacer using specialized tool C-758-D3.
Brakes
Specifications Service Brake
Detailed specifications for service brakes, including drum diameter and lining type.
Special Tools
List of essential special tools for brake service procedures.
Torque Reference
Torque values for brake system components.
Parking Brake
Information on the new parking brake assembly and its operation.
Service Brake
Procedures for servicing the three-platform total contact brakes.
Police-Special Service Brake
Details on heavy-duty brake assemblies for police vehicles.
Brake Bleeding
Steps for bleeding brake systems to remove air.
Brake Shoe Adjustment
Methods for adjusting brake shoes for proper operation.
Clutch
Specifications
Specifications for clutch components like disc diameter and spring counts.
Clutch Pressure Springs
Data on clutch pressure springs, including part numbers and pressures.
Clutch Fixture Spacers
Specifications for clutch fixture spacers used in service.
Special Tools
List of specialized tools required for clutch service.
Torque Reference
Torque values for clutch housing and cover assembly screws.
Cooling System
Specifications
Cooling system specifications including capacity, radiator type, and fan details.
Special Tools
List of specialized tools for cooling system maintenance.
Torque Reference
Torque values for cooling system components.
Fluid Fan Drive
Explanation and servicing of the silicone fluid-filled fan drive unit.
Thermostat
Information on thermostat operation, testing, removal, and installation.
Proper Belt Tension
Importance and methods for maintaining proper belt tension for accessories.
Electrical-Instruments
Battery
Specifications for the 1961 Plymouth standard and optional batteries.
Starting Motor
Procedures and specifications for the Chrysler Built Solenoid Shift Starting Motor.
Specifications (Chrysler Built Starter)
Detailed specifications for Chrysler built starter motors.
Description
General description of the Chrysler Corporation built starter motor.
Removal of Starting Motor
Steps for removing the starter motor from the vehicle.
Testing the Starter Motor (Bench Test)
Procedures for testing the starter motor on a bench.
Disassembling the Starter
Detailed steps for disassembling the starter motor.
Cleaning the Starter Parts
Guidelines for cleaning starter motor components safely.
Brushes and Springs-Replacement
Instructions for replacing starter brushes and springs.
Testing the Armature
Methods for testing armature for short circuits and grounds.
Testing the Field Coils for Ground
Procedures to test field coils for ground connections.
Replacing the Field Coils
Steps for removing and installing starter field coils.
Servicing the Bushings
Inspecting and servicing armature shaft and drive end bushings.
Servicing the Drive Unit
Procedures for checking and servicing the starter drive unit.
Assembling the Starter (Fig. 23)
Steps for assembling the starter motor assembly.
Adjusting Starter Drive Gear (Pinion) Clearance
How to adjust the starter drive gear pinion clearance.
Installing the Starter
Steps for correctly installing the starter motor onto the engine.
Alternator Specifications
Technical specifications for alternators across different engine types.
Voltage Regulator Specifications
Specifications and testing procedures for the voltage regulator.
Special Tools
List of special tools for alternator and voltage regulator service.
Service Diagnosis
Common problems and troubleshooting steps for alternators.
Description
Overview of the Chrysler Corporation alternator system components.
Testing the Alternator System (On Vehicle)
Procedures for testing the alternator system while installed on the vehicle.
Voltage Regulator Adjustments
Adjusting air gap, point gap, and spring tension of the voltage regulator.
Alternator Servicing
General procedures for removing and servicing the alternator.
Bench Tests
Performing bench tests on the alternator's field circuit.
Alternator Disassembly
Steps for disassembling the alternator assembly.
Testing the Rectifiers and Stator
Methods for testing alternator rectifiers and stator windings.
Assembling the Alternator (Fig. 23)
Step-by-step guide for reassembling the alternator.
Ignition System
Distributor Specifications
Specifications for Chrysler and Auto-Lite distributors.
Distributor Specifications (Cont'd)
Continued specifications for various distributor models and engines.
Service Diagnosis
Troubleshooting common ignition system problems.
Description
Overview of the ignition system's primary and secondary circuits.
Checking the Secondary Circuit
Inspecting coil and spark plug wires for proper contact and insulation.
Distributor Resistance Test
Testing the primary circuit resistance of the distributor.
Idle R.P.M. Test
Procedure for testing and setting the engine's idle RPM.
Distributor Point Dwell
Understanding and setting distributor point dwell angle for performance.
Dwell Variation
Identifying distributor mechanical issues causing dwell variations.
Ignition Timing
How to test and adjust ignition timing for optimal engine performance.
Distributor Removal
Steps for safely removing the distributor from the engine.
Disassembly of Distributors (Fig. 1)
Detailed instructions for disassembling the distributor assembly.
Assembling the Distributor
Guide for reassembling the distributor after service.
Testing Breaker Arm Spring Tension
Measuring and adjusting breaker arm spring tension.
Installing and 'Aligning Contact Points
Procedures for installing and aligning distributor contact points.
Distributor Lubrication
Proper lubrication points for the distributor assembly.
Checking Distributor Advance
Testing automatic and vacuum advance curves.
Installation of Distributor
Steps for installing the distributor correctly into the engine.
Spark Plugs
Instructions for cleaning, inspecting, and gapping spark plugs.
Instruments and Gauges
Speedometer
Procedures for removing and installing the speedometer assembly.
Ammeter and/or Oil Pressure Warning Light
Removal and installation steps for ammeter and warning lights.
Temperature Gauge
Instructions for removing and installing the temperature gauge.
Fuel Gauge
Procedures for removing and installing the fuel gauge.
Instrument Cluster Assembly and/or Cluster Bezel Glass
Steps for removing and installing the instrument cluster and bezel.
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