Related Manuals for Keba KeControl CP 507/C
Summarization of Contents
Introduction to KeControl Modules
Purpose of the KeControl Document
Describes the structure and installation of the CPU module for operational readiness.
Preconditions for Using KeControl
Outlines the required knowledge and skills for target groups like project engineers and electricians.
Intended Use of CP 50x/x Modules
Details the application areas and proper usage of the CP 50x/x in industrial machines.
Document Information and Contents
Explains the manual's purpose, retention, and the need to forward safety information.
Safety Notes and Warnings
Safety Symbol Representation
Explains the meaning of safety symbols (DANGER, WARNING, CAUTION) and information icons used in the manual.
General Safety Instructions
Provides critical safety warnings, exclusions, and installation requirements for the module.
Device Maintenance Safety Precautions
Outlines precautions for device maintenance, emphasizing trained personnel and warranty voidance.
ESD Protection Measures
Details measures for handling electrostatically sensitive components to prevent damage.
Description of the CP Module
Front View of the Module
Illustrates and labels the components and interfaces visible on the front of the CPU module.
Left Side View of the Module
Shows and labels the features and connection points on the left side of the CPU module.
Right Side View of the Module
Illustrates and labels the components and interfaces on the right side of the CPU module.
Bottom View of the Module
Shows and labels the features on the bottom side of the CPU module, including mounting points and battery slot.
Storage Media Options
Introduces the types of storage media supported by the CP 50x/x, primarily Micro SD cards.
Module Identification Features
Explains the DataMatrix code, module type plate, and symbol printing on the device.
Available Accessories
Lists and details accessories that can be ordered from KEBA for the module.
Displays and Operating Elements
Diagnosis Display (DIAG) Function
Explains the function and display patterns of the 7-segment diagnostic display for status and progress.
Status LED Meanings
Details the meaning of the Status LED's different display states (dark, orange, green, red) and their corresponding meanings.
Control Key (CTRL) Operations
Describes the function of the CTRL key for switching operating modes and issuing commands.
Ethernet Gbit Status LEDs
Explains the Link/Activity and Speed LEDs for the Ethernet sockets and their indications.
CAN Interface Status LEDs
Details the RX, TX, and ERROR LEDs for the CAN interface and their indications.
Mounting and Installation Instructions
General Assembly and Removal Instructions
Provides a general caution to switch off power before assembly, installation, or maintenance.
Mounting Rail and End Bracket Requirements
Specifies the mounting rail type and end bracket requirements for secure installation.
Module Space Requirements
Explains the importance of keeping ventilation slots clear for heat dissipation and air circulation.
Installing the Module
Details the permissible installation position and cautions regarding heat build-up.
Removing the Module
Provides cautions and steps for safely removing the module from the mounting rail.
Adding and Removing Modules
Explains how to add and remove expansion and input/output modules.
Setting the Module Address
States that the module address is set automatically and does not require manual configuration.
Adding Expansion Modules
Details the process for adding expansion modules, including releasing locks and connecting them.
Air Conditioning and Ventilation
Discusses the importance of proper ventilation and heat dissipation for the module's operation.
Connections and Wiring Guide
Power Supply Connections
Provides critical warnings about electric shock and fire hazards related to the power supply.
EMC and Wiring Guidelines
Emphasizes careful wiring and shielding for electromagnetic compatibility.
Module Grounding Procedure
Explains how to ground the module's metal parts for electrical safety.
EtherCAT Interface Details
Introduces the EtherCAT interface used for real-time network communication.
Ethernet Interface Specifications
Describes the Gigabit Ethernet interfaces for non-real-time network communication.
CAN Interface Details
Introduces the CAN interface and its pin assignment.
Serial Interface Configurations
Introduces serial interfaces (RS-232-C, RS-485-A, RS-422-A) and their configurations.
Graphic Interface (DVI) Pin Assignment
Describes the DVI interface for connecting an operating panel and its pin assignment.
Expansion Interface Overview
Introduces the KeBus and Expansion bus interfaces used for connecting modules.
System Configuration
CAN Interface Configuration
Explains how to activate or deactivate CAN interface termination using DIP switches.
Serial Interface Configuration
Describes how serial interfaces can be configured for RS-232-C, RS-485-A, or RS-422-A.
Operating Behavior of the Module
Module Start-up Process
Explains the stages of CPU module start-up and how the 7-segment display indicates progress.
Controller Operating States
Lists the different operating states (OsReady, STOP, RUN, EXCEPTION) the controller can be in.
7-Segment Display Operations
Details the 7-segment display's role in showing status and pushbutton operations for menu navigation.
USB Overload Switch-off Behavior
Explains that USB ports switch off due to overload and remain off as long as the overload persists.
Module Error Response Mechanisms
Describes how module errors during start-up are indicated and their potential causes.
Watchdog System Functionality
Explains the function of IO watchdog and CPU watchdog for error detection and system reset.
Power Supply Failure Handling
Details the system behavior and data retention during power supply failures.
Battery Monitoring System
Describes the function of the battery in supplying SRAM and RTC when the main power is off.
Temperature Monitoring System
Explains how internal sensors monitor temperature and trigger reactions to alarm limits.
Module Diagnosis
LED Indicators for Diagnostics
Details the function of LEDs for hardware diagnostic data output and their troubleshooting measures.
7-Segment Display Status Information
Explains the use of the 7-segment display for signaling status information and error codes.
State Report Functionality
Explains how to trigger and save a status report using the 7-segment display and a storage device.
Crash Report Handling Procedures
Describes how crash report files are generated, saved, and handled upon system errors.
Module Maintenance Procedures
Battery Type and Replacement
Details battery type, service life, and cautions for safe replacement and data retention.
Fan Maintenance and Replacement
Discusses fan service life, replacement procedures, and operational cautions.
Creating a System Backup
Explains how to create a backup, emphasizing precautions against removing media or disconnecting power.
Restoring a System Backup
Details the procedure for restoring a backup from a service medium using the 7-segment display.
Executing a Firmware Update
Refers to the system manual for information on executing a firmware update.
Disposal Information
Proper Disposal of the Module
Provides cautions regarding the proper disposal of electric appliances and electronic devices.
Safe Disposal of Batteries
Advises on the proper disposal of batteries, highlighting handling precautions.
Technical Data
General Technical Specifications
Lists general technical specifications like overvoltage category, equipment class, and fan presence.
Environmental Conditions for Operation
Specifies operating and storage temperatures, humidity, and resistance to vibration and shock.
Power Supply Technical Details
Details supply voltage, inrush current, and power consumption for CP 50x/x models.
Computer Kernel Specifications
Lists the processor types and memory configurations for CP 503/x, CP 505/x, and CP 507/x.
Interface Specifications Summary
Provides a summary of all interfaces, including USB, EtherCAT, Ethernet, CAN, and Serial.
Module Dimensions and Weight
Shows a diagram with dimensions and lists the height, width, depth, and weight of the module.
Directives, Standards, and Regulations
Relevant EU Directives
Lists relevant EU directives, including EMC and RoHS.
Conformity Checking Standards
Lists standards used for checking conformity with EMC and RoHS directives.
Applicable Regulations (REACH)
Mentions the REACH EU chemicals regulation and information sources.
American Market Standards Compliance
Lists UL standards taken into account for the American market, focusing on industrial control equipment.
UKCA Marking Information
UKCA Declaration of Conformity
States that the UKCA declaration of conformity is available on request from KEBA.
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