Keba KeControl CP 505/A Project Engineering Manual
Keba KeControl CP 505/A Project Engineering Manual

Keba KeControl CP 505/A Project Engineering Manual

Cpu module
Table of Contents

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KeControl
CP 503/A, CP 505/A,D,K, CP 507/A,C
CPU module
Project engineering manual V 1.06
Translation of the original instructions

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Summarization of Contents

Introduction to KeControl Module
Purpose of the Document
Explains the manual's scope and target audience for the CP 50x/x module.
Preconditions for Use
Lists the required knowledge and skills for project engineers, electricians, and technicians.
Intended Use of the Module
Describes the product's typical applications and usage guidelines in industrial machines.
Document Notes and Contents
Provides information on how to use the manual, its contents, and excluded topics.
Safety Notes and Precautions
Safety Symbol Representation
Explains the meaning of warning symbols like DANGER, WARNING, CAUTION, and ESD.
General Safety Instructions
Outlines critical safety precautions for operation, installation, and system design.
Maintenance and ESD Safety
Details safety procedures for device maintenance and electrostatic discharge protection.
Module Description and Components
Physical Views of the Module
Details the front, side, and bottom views of the CP 50x/x module.
Storage Media Information
Information on Micro SD card insertion, removal, and usage for the operating system.
Module Identification Features
Explains DataMatrix code, type plate, and symbols for module identification.
Module Accessories
Lists available accessories like SD cards, plugs, cables, batteries, and fans.
Displays and Operating Elements
Diagnostic Display and Status LEDs
Describes the 7-segment diagnosis display and the main status LED.
Control Key and Network Status LEDs
Explains the control key function and Ethernet Gbit status LEDs.
Interface Status LEDs
Details CAN status LEDs and Micro SD Disc Activity LED.
Mounting and Installation Instructions
General Assembly and Rail Mounting
Covers general instructions, mounting rail, and end bracket installation.
Module Installation and Removal Procedures
Step-by-step guides for installing and removing the module from the mounting rail.
Adding and Removing Modules
Procedures for attaching/detaching I/O and expansion modules and setting addresses.
Environmental Control and Ventilation
Guidelines for air conditioning, ventilation, and air filter usage.
Connections and Wiring
Power Supply and EMC Guidelines
Details power connection, safety warnings, EMC, and wiring guidelines.
Interface Pin Assignments and Specifications
Pinout details for EtherCAT, Ethernet, CAN, and Serial interfaces.
Serial Interface Configuration and Termination
Covers RS-422/485 termination settings and connection examples.
Expansion Interfaces: KeBus and Expansion Bus
Description of KeBus and Expansion bus interfaces for module connection.
Configuration Settings
CAN Interface Configuration
Setting CAN termination (ON/OFF) via DIP switch.
Serial Interface Configuration and Termination
Setting RS485/422 termination (AC, R, OFF) via DIP switch.
Operating Behavior
Module Start-up and Operating States
Describes the startup process and an overview of operating states.
State-Specific Actions and Display
Details actions for OsReady, STOP, RUN, EXCEPTION states via 7-segment display.
Error Handling and System Management
Covers USB overload, module errors, watchdog, power failure, battery, and temperature monitoring.
Diagnosis and Troubleshooting
LED and Display Indicators
Explains LED status and 7-segment display for diagnosis and error codes.
Status Reporting and Error Resolution
Covers state reports, crash reports, and remedies for recurring errors.
Maintenance Procedures
Battery Management
Details on battery type, service life, replacement, and monitoring.
Backup and Firmware Operations
Procedures for creating/restoring backups and executing firmware updates.
Disposal Guidelines
Module and Battery Disposal
Guidelines for the proper disposal of the module and its battery.
Technical Data
General and Environmental Specifications
Covers general, environmental, and power supply specifications.
Computer Kernel and Interface Details
Details processor, memory, and interface types and specifications.
Physical Dimensions and Weight
Specifics on module size (height, width, depth) and weight.
Directives, Standards, and Regulations
EU Directives and Conformity Standards
Lists relevant EU directives and standards for checking conformity.
Regulatory Compliance Information
Covers REACH regulations and American market (UL) standards.
Declarations of Conformity
EU Declaration of Conformity
Information regarding the availability of the EU Declaration of Conformity.
UKCA Declaration of Conformity
Information regarding the availability of the UKCA Declaration of Conformity.

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