BENDIX M32 M32QR ANTILOCK MODULATOR ASSY Manual

BENDIX M32 M32QR ANTILOCK MODULATOR ASSY Manual

Antilock modulators

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®
Bendix
®
M-32
M-32QR
Modulator*
Exhaust Port
(Casting has 3, EXH)
DESCRIPTION
The M-32
and M-32QR
modulators (Figure 1) are high capacity, on/off air valves
that incorporate a pair of electrical solenoids for control.
The solenoids provide the electro-pneumatic interface between
the antilock controller electronics and the air brake system.
The modulator is used to control the braking function on
individual or dual service actuators during antilock activity.
The M-32QR
modulator is the direct replacement for the
M-30
(Figure 2) modulator in all applications. The M-32QR
modulator includes a bias valve to provide an internal quick
release function. In applications using an M-32
an external quick release valve may be required, depending
on the system design (see Figure 3 for typical system
schematics). When used to control both service chambers
on an axle or two chambers on the same side of a tandem
axle, the modulator is sometimes mounted ahead of a quick
release valve, which provides quick exhaust of service
applications during normal braking. In the case of individual
wheel control applications, the modulator is always the last
control valve through which air passes on its way to the
service brake actuator.
and M-32QR
AntiLock Modulators
Delivery Port
(Casting has
2, DEL)
Supply Port
(Casting has
1, SUP)
Electrical
Connector
Mounting Holes
(.33" Diameter
Through Body)
(quick release) antilock system
modulator,
M-32
Modulator
Exhaust Port
(Casting has
3, EXH)
FIGURE 1: M-32
The modulator consists of a die cast aluminum body and a
solenoid assembly which contains one normally open
solenoid, one normally closed solenoid, and an inlet and
exhaust diaphragm valve. A three pin, weather resistant
electrical connector is an integral part of the modulator
solenoid assembly and serves to carry control commands
from the antilock controller to the modulator. Two mounting
holes are provided for frame or cross member mounting of
the valve.
The supply, delivery and exhaust ports on the M-32
modulator are identified with a cast, embossed numeral for
positive identification.
Identification
1, SUP
(incoming air from foot, relay or quick release valve)
2, DEL
3, EXH
Supply Port
(Casting has
1, SUP)
Electrical
Connector
* All M-32QR
except p/n 5011281 (Bluebird)
have the shorter exhaust port.
Previous
Model
M-30
Modulator
FIGURE 2: M-30
MODULATOR
AND M-32QR
MODULATORS
Air Line Connection
Supply
Delivery
(air delivery to service actuators)
Exhaust
modulators
1

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Summary of Contents for BENDIX M32 M32QR ANTILOCK MODULATOR ASSY

  • Page 1 ® Bendix ® M-32 ™ and M-32QR ™ AntiLock Modulators Delivery Port ™ M-32 (Casting has Modulator ™ M-32QR Supply Port 2, DEL) Modulator* (Casting has 1, SUP) Supply Port (Casting has 1, SUP) Electrical Connector Electrical * All M-32QR ™...
  • Page 2: Functional Check

    Front Axle Systems Rear Axle System Wheel Control Wheel Control Axle Control Wheel Control Service Brake Chamber To Antilock To Antilock To Antilock Controller To Antilock Controller Controller Controller M-32QR ™ ™ ™ M-32 or M-32QR ™ ™ M-32 or M-32QR Modulator Modulator Modulator...
  • Page 3 Brake Supply Delivery Brake Supply Delivery Valve Bias Port Port Valve Port Port Valve Brake Brake Chamber Chamber Supply or Hold Supply or Hold Diaphragm Diaphragm Spring Spring Exhaust Exhaust Valve Valve ™ ™ M-32 M-32QR Modulator Modulator Exhaust Exhaust Exhaust Exhaust Port...
  • Page 4 Brake Supply Delivery Brake Supply Delivery Bias Valve Port Port Valve Port Port Valve Brake Brake Chamber Chamber Supply or Hold Supply or Hold Diaphragm Diaphragm Open Open Spring Spring Exhaust Exhaust Valve Valve Open Open ™ M-32 ™ M-32QR Modulator Modulator Exhaust...
  • Page 5 Brake Supply Delivery Brake Supply Delivery Bias Valve Port Port Valve Port Port Valve Brake Brake Chamber Chamber Supply or Hold Supply or Hold Diaphragm Diaphragm Closed Spring Spring Exhaust Exhaust Valve Valve Open ™ ™ M-32 M-32QR Solenoid Solenoid Solenoid Solenoid Energized:...
  • Page 6: Leakage Test

    THESE INSTRUCTIONS AVOID circuit. PERSONAL INJURY OR DEATH: 7. The leakage at the exhaust port of most Bendix compo- ™ nents, including M-32 modulators, should not exceed When working on or around a vehicle, the following general precautions should be observed at all times.
  • Page 7 Never remove a will be re-used in the replacement modulator. component or plug unless you are certain all system pressure has been depleted. 8. Use only genuine Bendix ® replacement parts, components and kits. Replacement hardware,...
  • Page 8: Technical Information

    Maximum Operating Pressure: 150 psi Gauge Operating Temperature Range: -40 to 185 degrees Fahrenheit Pressure Differential: 1 psi maximum (supply to delivery) Mounting Hole Sizes: 0.33" diameter through body BW2335 © 2004 Bendix Commercial Vehicle Systems LLC 5/2004 Printed in U.S.A. All rights reserved.

This manual is also suitable for:

M-32M-32qr

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