Sideshift 350 Series Installation Manual

Bow & stern thruster

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BOW & STERN
THRUSTER
INSTALLATION MANUAL
SS/ST/WB/230/240/340/350 SERIES
VOLUME 2.7, JULY 2023
Sideshift Inc. 130 Industrial Ave, Unit 303, Carleton Place, ON, Canada K7C 3T2
1.877.325.4787
+613.686.6011
INFO@SIDESHIFT.CO

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Summarization of Contents

MODEL TYPES
Bow Thruster Models
Lists different bow thruster models with their specifications like boat length, voltage, and power.
Transom-Mount Stern Thruster Models
Details specifications for transom-mounted stern thrusters including boat size and power ratings.
Outboard/Outdrive-Mounted Stern Thruster Models
Outlines specifications for stern thrusters designed for outboard or outdrive mounting.
PARTS AND TOOLS
Bow Thruster Parts
Identifies and describes components specific to bow thruster installation, including covers and clamps.
Bow Thruster Hardware
Details hardware for bow thruster mounting like bolts, nuts, hull inserts, and epoxy.
Stern Thruster Parts
Details parts specific to stern thruster mounting, like L brackets and swim platform extensions.
Control Components
Lists common control parts like single and dual joysticks and the motor controller.
Installation Supplies
Covers miscellaneous installation supplies such as threadlocker, heat shrink tubes, and terminal lugs.
Electrical Accessories
Describes electrical accessories like wireless key fobs, battery switches, and fuse indicators.
ELECTRICAL COMPONENTS
Battery Requirements
Specifies the type and minimum CCA (Cold Crank Amps) required for batteries to power the thruster system.
Battery Capacity and Age
Discusses how battery capacity and age affect thruster performance and lifespan.
Battery Storage Guidelines
Provides guidelines for storing batteries to maintain charge and prevent damage, including freezing point considerations.
Battery Configurations
Explains how to connect 12V batteries in parallel and series, and discusses windlass battery sharing.
Cable and Terminal Requirements
Details the correct cable gauge, type, and terminal specifications for connecting the thruster system.
INSTALLATION INSTRUCTIONS – BOW THRUSTER
Bow Thruster Placement
Guides on positioning the bow thruster on the hull, ensuring proper depth below the waterline.
Determine Waterline
Step-by-step instruction on how to accurately determine the boat's waterline for thruster placement.
Position Clamp Strap
Instructions for dry-fitting and marking the location for the bow thruster clamp strap.
Drill Holes for Hull Inserts
Details the process of drilling pilot and enlarged holes for securing the thruster mounting hardware.
Install Hull Inserts
Guidance on applying epoxy and installing hull inserts for mounting the thruster securely.
Fasten Clamp Strap
Steps to attach the clamp strap using anti-seize, sealant, and torque specifications.
Attach Thruster Base
Instructions for mounting the thruster unit to the hull using the clamp strap and ensuring correct depth.
Secure Thruster Mounting
Final steps for tightening the mounting nut, cutting excess threads, and securing the thruster.
Feed Cables Through Hull
Procedures for drilling holes and routing power cables through the boat's hull.
Install Cowling
Steps for fitting and securing the thruster's protective cowling using bolts and screws.
INSTALLATION INSTRUCTIONS – STERN THRUSTER
Stern Placement Guidelines
Outlines key considerations for mounting stern thrusters, including propeller depth and clearance.
Propeller Depth Requirements
Details the critical requirement for propeller placement at least five inches below the waterline.
Stern Mounting Examples
Illustrates different mounting methods for stern thrusters, like angle-bracket and horizontal mounts.
Determine Waterline (Stern)
Step-by-step guide to identifying the correct waterline for stern thruster installation.
Determine Mounting Position (Stern)
Guidance on selecting an optimal mounting location for stern thrusters on the transom or swim platform.
Assemble Stern Thruster Mounting
Instructions for assembling mounting hardware and attaching the stern thruster base.
Swim Platform Mount
Specific steps for mounting stern thrusters on a swim platform, including bolt and cable routing.
Stern Thruster Mounting – Outboards and I/O Drives
Outboard/I/O Mounting Cautions and Plate Installation
Covers installation cautions, mounting plate usage, and thruster orientation for outboards/I/O drives.
Stern Thruster Mounting – Wakeboats and Sportboats
Wakeboat Transom Mount
Instructions for transom mounting stern thrusters on wakeboats, focusing on water flow.
Wakeboat Plate Mount
Guidance for mounting stern thrusters on wakeboat plates, ensuring minimum depth.
INSTALLATION INSTRUCTIONS – ELECTRICAL
Component Location and Cable Preparation
Finding suitable locations for electrical components and preparing battery cables for connection.
Cut Battery Cable to Length
Instructions on preparing marine battery cables to the correct length for system connections.
Connect Battery Bank
Details connecting the thruster battery bank to the switch, fuse, indicator, and motor controller.
Connect Thruster to Motor Controller
Instructions for connecting the thruster motor power cables to the motor controller terminals.
Schematics
SS230/ST230/WB230 Series (12 Volt) Schematic
Electrical diagram for 12V series thrusters, showing connections for joystick and receiver.
ST230-DUAL (12 Volt) Schematic
Electrical diagram for the 12V dual thruster system, illustrating component wiring.
ST240-DUAL (24 Volt) Schematic
Wiring diagram for the 24V dual thruster system, including battery and controller connections.
340 Series Thrusters (12 Volt) Schematic
Electrical diagram for 12V 340 series thrusters, detailing system connections.
350 Series Thrusters (24 Volt) Schematic
Wiring diagram for 24V 350 series thrusters, showing the complete electrical setup.
INSTALLATION INSTRUCTIONS – WIRELESS JOYSTICK
Install Joystick on Console
Step-by-step guide to drilling and mounting the wireless joystick onto the boat's console.
Connect Wireless Receiver
Instructions for connecting the wireless receiver module to the motor controller and battery for different thruster series.
OPERATION AND FAULT MODES
Thruster Motor Faults
Describes potential alarms and actions for troubleshooting thruster motor operational issues.
Thruster Operation Modes
Explains the features and actions for powering on and operating the thruster via the joystick.
MAINTENANCE
Motor Unit Maintenance
General advice on checking fasteners for the sealed thruster motor unit.
Anode and Paint Care
Guidance on replacing sacrificial anodes and touching up paint on the thruster unit.
Battery Maintenance
Recommendations for battery charging, cycling, and health assessment using voltage charts.
Replacement Parts
Anode Kit Part Numbers
Lists part numbers for anode kits compatible with all Sideshift thruster models.
Motor Replacement Kits
Provides part numbers for ordering replacement motors for various Sideshift thruster series.
Propeller and Joystick Kits
Information on ordering propeller kits and available joystick replacements.
SPECIFICATIONS
Bow Thruster Specifications
Detailed technical specifications for different bow thruster models, including HP, voltage, and size.
Stern Thruster Specifications
Technical data for stern thruster models, covering power, voltage, length, and recommended boat size.
Wireless Receiver Specifications
Specifies the supply voltage requirement for the wireless receiver module.

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