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Dieci Agri Pivot T60 Operation And Maintenance Manual

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OPERATION AND

MAINTENANCE MANUAL

AGRI PIVOT

ENGLISH

DIECI S.r.l. Via E. Majorana, 2-4

ATTENTION:

42027 Montecchio Emilia (RE) ITALY

Always keep a copy of this manual on the

Tel. +39 0522 869611 Fax +39 0522 869791

machine at the operator's disposal

www.dieci.com - e-mail: info@dieci.com

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Page 1 OPERATION AND MAINTENANCE MANUAL AGRI PIVOT ENGLISH DIECI S.r.l. Via E. Majorana, 2-4 ATTENTION: 42027 Montecchio Emilia (RE) ITALY Always keep a copy of this manual on the Tel. +39 0522 869611 Fax +39 0522 869791 machine at the operator’s disposal...
Page 3 A copy of the use and maintenance manual for every device or equipment that this vehicle should be supplied with. These manuals are drafted by the respective suppliers, i.e. reproduced accurately and in full by DIECI S.R.L. Upon their speciﬁc authorisation: they can be enhanced with further speciﬁcations drafted by DIECI S.R.L.
Page 4 Technical 00.00 01/2014 Alberto department II II II...
Page 5 Dear customer, congratulations and thank you for choosing a This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle. It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of You will learn about its features and special practical information in addition to information about its maintenance, driver and operation safety to help maintain your vehicle over time We are conﬁdent that you will be happy with your new vehicle and we remain at your disposal should you have any further queries.
Page 7: Table Of Contents
TABLE OF CONTENTS INTRODUCTION........................................1 Manual structure ......................................1 Purpose and content ....................................1 Preservation ........................................1 Addressees ........................................1 Terms, units of measurement and abbreviations used .........................4 Used symbols .......................................6 GUARANTEE ..........................................7 Exclusions from the guarantee ................................7 Guarantee: duration ....................................7 Guarantee: validity .....................................7 Guarantee: activation ....................................8 Guarantee: validity .....................................8 Guarantee: intervention request................................9 Non-activation, failure to honour, termination ..........................9...
Page 8 After-sales Centres ....................................37 General warnings ..................................... 38 VEHICLE DESCRIPTION ....................................41 Position of the main components ..............................42 Technical data ......................................46 SAFETY DEVICES ........................................ 54 Safety stickers ......................................54 Safety rod ........................................62 Wedge for wheels ....................................62 Lock valves ......................................... 62 ROPS - FOPS Cab ......................................
Page 9 7.12 Switching on lights....................................93 7.13 Movement selection lever ..................................96 7.14 Hydraulic gear selection ..................................97 7.15 Mechanical gear selection *................................. 98 7.16 Accelerator pedal ..................................... 99 7.17 Service brake pedal ....................................100 7.18 Inching pedal ......................................101 7.19 Boom suspension * ....................................102 7.20 Trailer descent * ......................................103 7.21...
Page 10 10.2 Inspections prior to starting-up ............................... 175 10.3 Starting and stopping the vehicle ..............................177 10.4 Driving on the road ....................................180 10.5 Temporary stop ...................................... 181 10.6 Parking the vehicle ....................................182 10.7 General warnings for moving the load ............................183 10.8 Moving safely ......................................186 10.9 Use of cables, ropes and slings .................................188...
Page 11 13.10 Transmission maintenance .................................237 13.11 Wheel maintenance ....................................238 13.12 Differential axle maintenance ................................240 13.13 Ventilation system maintenance ..............................241 13.14 Cylinder block valve maintenance..............................243 13.15 Telescopic boom maintenance.................................245 13.16 Threaded fastening torque ................................247 13.17 Tightening torque of hydraulic fittings ............................249 TECHNICAL SERVICE CENTRE..................................250 14.1 Spare parts supply....................................250...
Page 12 CONTROL LOG ........................................269 MAINTENANCE LOG .......................................280 NOTES ...........................................329 X X X...
Page 13: Introduction
If the manual becomes creased and/or be, even partially, damaged or illegible or in case of loss of the manual, it must be replaced immediately by contacting the DIECI TECHNICAL ASSISTANCE SERVICE, giving the details of the manual found on the ﬁrst page.
Page 14 1.4.1 Training This manual gives the users all technical data on the vehicle or on the equipment, the presence and type of control and safety devices and the presence and meaning of the safety stickers and plates. All vehicle or equipment users must have all necessary information, training and education in relation to the correct use conditions of the means and foreseeable anomalous risks.
Page 15 1.4.3 Qualification The vehicle and equipment are intended for professional use; their use must therefore be entrusted to qualiﬁed ﬁgures, in particular: being of adult age be physically and psychically suitable to carry out particularly diﬃcult technical work have been adequately trained on the use and maintenance of the vehicle and equipment have been judged suitable by the employer to carry out the work entrusted to them are able to understand and interpret the manual and the safety requirements know the emergency procedures and their activation...
Page 16: Terms, Units Of Measurement And Abbreviations Used
Terms, units of measurement and abbreviations used square meter m square foot ft Ampere Volt kiloNewton Newton Newton/metres pound/inch lb/in kilopascal Square pound/inch Revolutions per minute kilometre mile metre foot centimetre inch millimetre inch kilogram pound pound kilowatt horse power Watt Celsius degrees °C...
Page 17 hour hour minute minute second second cubic metre per minute m/min cubic foot per minute ft/min litre per minute l/min UK gallon per minute UK gal/min decibel 5 5 5...
Page 18: Used Symbols
Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safeguard your health and safety. The symbols listed below are inserted to highlight situations which DIECI S.R.L. considers particularly important. However, this manual must be read completely and understood and must be kept inside the vehicle, covered and protected, available to all vehicle users.
Page 19: Guarantee
The guarantee is valid from the date the vehicle is shipped from the factory (sales to Distributors or Dealers). When delivery is handled by the Distributor or Dealer, DIECI reserves the right to verify that the guarantee start date corresponds to the shipping or delivery date on the transport document of the product being guaranteed, and/or to the invoice date, and can request original copies of these documents.
Page 20: Guarantee: Activation
DIECI S.R.L. is liable 2.5.2 Guarantee in countries with NO assistance centres Refers exclusively to the free supply, ex works by DIECI, of parts no longer usable due to faulty original material, manufacturing and/or assembly. 2.5.3 Examining replaced faulty parts Before honouring the guarantee, DIECI may ask for the faulty parts replaced during the repairs to be returned at DIECI's expense.
Page 21: Guarantee: Intervention Request
- If the defect is a result of applications, equipment, modiﬁcations or repairs not authorised by DIECI S.R.L. or carried out using poor quality parts. (For this reason, we recommend always using original spare parts).
Page 22: Final Terms
Any guarantee conditions other than those listed above must be agreed upon in writing and signed by both parties. Unless agreed upon in writing by both parties; DIECI S.R.L. does not pay compensation for any type of claim caused by vehicle...
Page 23: Safety Regulations
To guarantee your safety and that of others, do not modify the structure or adjust the various accessory components of the vehicle or equipment. The same holds true for the deactivation or modiﬁcation of safety devices present. - ATTENTION DIECI S.R.L. - ATTENTION - ATTENTION...
Page 24: Safety Indications
- The safety signals must be installed, maintained and replaced when necessary. - If a safety signal or this manual is damaged or missing, order a replacement from the DIECI S.R.L. dealer in the same manner as spare parts (make sure you provide the model and serial number of the vehicle or accessory when placing the order).
Page 25: Personal Protective Devices
Personal protective devices 3.3.1 Protective clothing In some cases, when working in particularly uncomfortable environments, adequate clothing or equipment must be worn. It is necessary to have: Protective helmet Accident-prevention shoes Protective goggles or protective face mask Protective gloves Protective headwear against noise Reﬂective clothing Waterproof clothing Breathing apparatus or ﬁltering mask...
Page 26 - ATTENTION 3.3.2 Protect yourself against noise Prolonged exposure to loud noise can damage your hearing or may cause hearing loss. - ATTENTION 3.3.3 Protections against the falling of objects from a height The vehicle is equipped with a protective cab against falling objecting (FOPS). - ATTENTION 3.3.4 Protect yourself from flying fragments...
Page 27: Preparing For Accidents
Preparing for accidents - Always be prepared in the event of a ﬁre or an accident. - Keep a ﬁre extinguisher and ﬁrst aid kit at hand. (Not supplied by the manufacturer, "optional accessories"). - Carry out periodic inspections to ensure that the ﬁrst aid kit contains all necessary items; replenish content if necessary. - To properly use the extinguisher, carefully read the instructions located on the extinguisher.
Page 28 3.4.3 Traumas Distortions, dislocations and fractures: immobilise the joints in the position after the trauma, using bandages or storage, supporting the analgesic position of the injured party without attempting dangerous manoeuvres. Apply the cold (with bag of ice or other systems). In case of exposed fracture, cover the wound using a sterile gauze pad, after having pressed at a distance on the speciﬁc points the relative haemorrhage.
Page 29: Preventing Fires And Accidents
Preventing fires and accidents 3.5.1 Risks of fires - FORBIDDEN ACTION - DANGER - DANGER - Ensure that there are no ﬂammable liquids leaking. - To avoid oil or diesel leaks, make sure that there are no loose or missing clamps, no twisted tubes and no tubes that rub up against each other.
Page 30 - DANGER - Handle fuel with care, it is easily inﬂammable. If fuel is ignited, there may be an explosion and/or a ﬁre. - Do not refuel the vehicle while smoking and in presence of naked ﬂames or sparks. - Always stop the engine before refuelling the vehicle. - Fill up the tank outside.
Page 31 3.5.4 Residue risks - KEEP AWAY FROM MOVING PARTS Damage may be caused by entanglement in moving parts. - AVOID BURNS - Jets of hot ﬂuids: After operation, the engine cooling liquid is hot and under pressure. Contact with hot water or steam may cause serious burns. Avoid possible injury caused by hot water jets.
Page 32 3.5.5 Contact with dangerous substances - Wear the necessary protective clothing. - Refer to the information sheet of the product used and adopt adequate precautions when using the product. - Avoid contact with skin and eyes. In case of contact with eyes: rinse them thoroughly with plenty of water for a few minutes keeping the eyelids open and consult a doctor.
Page 33: Storing Dangerous Liquids
Storing dangerous liquids - NOTE - DANGER FLAMMABLE MATERIAL - DANGER - IT IS FORBIDDEN TO SMOKE AND HAVE OPEN FLAMES - FORBIDDEN - ATTENTION - ATTENTION - All inﬂammable ﬂuids must be stored in special containers, and the content of the containers must be clearly indicated. Containers must be tightly sealed.
Page 34: Warnings For Safe Working
Warnings for safe working 3.7.1 Ensuring the vehicle is clean - Clean the windows, lights and rear-view mirrors. - Clean dirt and waste away from the engine, joints and radiator - Make sure the cab steps and the handle are clean and dry. - Clean all safety stickers and manoeuvring instructions.
Page 35 3.7.4 Passengers transportation Only the operator must be on board the vehicle, passengers are not admitted. Passengers may obstruct the operator's view, causing an unsafe operation of the vehicle. - FORBIDDEN - FORBIDDEN...
Page 36 3.7.5 Electrical system protection - ATTENTION Do not connect or remove terminals, fuses, or connectors when the vehicle is switched on or electrically powered. - ATTENTION - Use the battery isolator to cut oﬀ power to the vehicle. - Cut oﬀ power by means of the battery cut-oﬀ even before replacing the vehicle battery. - In the event that a connector is damaged or is no longer inserted in its housing, replace it immediately in order to avoid short circuits or sparks.
Page 37 3.7.6 Signals to multiple vehicles When working requiring more vehicles, give signals normally known to all employed personnel. Designate one person to signal and coordinate the work zone. - ATTENTION - The user and signaller are aware of the hand signals to be able to interact between them - That everyone follows the directions given by the person in charge of signalling.
Page 38 Vertical distance The hands, one on top of the other, indicate the distance Horizontal distance The hands, one next to the other, indicate the distance Both arms are folded, the palms of the hands backwards and the Forward forearms make slow movements towards the body Both arms are folded, the palms of the hands forward and the Move back forearms make slow movements away from the body...
Page 39 3.7.7 Working with the danger of masses and objects falling - OBJECTS FALLING When working in areas where there is a risk of falling, bouncing or interference from objects capable of hitting the operator or entering the cab: Mount suitable safety panels to protect the operator. Always close windows.
Page 40 - Make sure not to cause risk to others in the area when backing up the vehicle. - Always check the space around the vehicle before carrying out any manoeuvres. - NOTE 3.7.10 Working with scarce lighting - ATTENTION DIECI S.R.L.
Page 41 3.7.11 Working in closed areas or dangerous atmospheres - FORBIDDEN Suitably ventilated closed spaces, that are nevertheless not compatible for the use of equipment with running endothermic motors. Spaces with dangerous or explosive atmospheres. Protected environments such as reﬁneries. - ATTENTION...
Page 43 Load bulk area: the more space the load occupies, the more the wind force is felt. - STRONG WIND DIECI telescopic lifts can be used up to a wind speed of 45 Km/h, equal to 12.5 m/s (No.6 on the Beaufort scale) measured on the ground.
Page 45 3.7.13 Evaluating the soil consistency The ground on which the vehicle can be positioned must be able to support the vehicle and its maximum carrying capacity. - DANGER - ATTENTION - NOTE Technical data...
Page 46: General Information
The vehicle consists of a main support structure aimed at supporting the extendible arm. The boom head can mount forks or other equipment, only if approved by DIECI S.R.L. or if they are accompanied by a declaration of compliance issued by the manufacturer for use with the type of vehicle.
Page 47: Vehicle Identification
Vehicle identification Vehicle model (Fig. 1-D00-00) ............. Year ............. Chassis serial number (Fig. 2-D00-00) ............. Engine serial number 1-D00-00 (Fig. 3-D00-00) ............. Cab serial number (Fig. 4-D00-00) ............. Gear box serial number ............. (Fig. 5-D00-00) Owner/ Operator ............. 2-D00-00 Address of Dealer or agent .............
Page 48: Intended Use
Manufacturer declaration of first commissioning DIECI S.R.L. declares that every vehicle and equipment produced in its factories is subjected to static and dynamic tests before being placed on the market in order to verify proper operation and compliance with all the relative European directives.
Page 49: Manufacturer
Manufacturer DIECI S.R.L. Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY Tax Number 01283560686 VAT N. 01682740350 Tel. +39 0522 869611 - Fax +39 0522 869744 email: info@dieci.com After-sales Centres In case of need for use or maintenance, the User must contact the Manufacturer directly specifying the equipment identiﬁcation...
Page 50: General Warnings
A copy of the use and maintenance manual relative to machine parts or equipment of the respective suppliers can be supplied. These manuals are written by the respective product suppliers and reproduced accurately and in full by DIECI S.R.L. with their speciﬁc authorisation: they can be enhanced with further speciﬁcations drawn up by DIECI S.R.L.
Page 51 - ATTENTION - ATTENTION DIECI S.R.L. - NOTE DIECI S.R.L. - ATTENTION DIECI S.R.L. The instructions for use, maintenance and repair described in this handbook must be followed if the vehicle is to be considered as being operated in accordance with the manufacturer’s intended uses.
Page 53: Vehicle Description
VEHICLE DESCRIPTION - NOTE Positions and references used in the manual refer to the vehicle facing the normal drive direction. Front view (Fig. 1-E0000) Rear view (Fig. 2-E0000) Left side view (Fig. 3-E0000) Right side view (Fig. 4-E0000) 1-E0000 2-E0000 3-E0000 4-E0000...
Page 54: Position Of The Main Components
Position of the main components 5-E0000 5.1.1 Left side The following can be seen on the left side (Fig. 5-E0000): Rear axle Air conditioning radiators * Optional Front left light Telescopic boom Rear left light Boom head Rear view mirror Attachment holding plate Joint block Wheel...
Page 55 14 14 6-E0000 5.1.2 Right side The following can be seen on the right side (Fig. 6-E0000): Converter Rear axle Engine bonnet Front right light Telescopic boom Rear right light Boom head Rear hydraulic sockets * Optional Attachment holding plate Rear view mirror Wheel Steps to climb up...
Page 56 5.1.3 Engine bonnet - ATTENTION The following can be seen under the engine hood (Fig. 7-E0000): Engine Converter Air ﬁlter Battery Battery isolator switch Radiator Engine control unit 7-E0000...
Page 57 8-E0000 5.1.4 The following can be seen in the cab (Fig. 8-E0000): Seat Steering wheel Inching pedal Central dashboard Brake pedal Joystick Accelerator pedal Door opening handle Right dashboard Diagram notebook...
Page 58: Technical Data
Technical data 1-E1301 4315 mm (169.88 in) 4745 mm (186.81 in) 5010 mm (197.24 in) 3460 mm (136.22 in) 3890 mm (153.14 in) 4155 mm (163.58 in) 3405 mm (134.05 in) 3720 mm (146.45 in) 3840 mm (151.18 in) 2550 mm (100.39 in) 2860 mm (112.59 in) 2990 mm (117.71 in) 40°...
Page 59 4000 mm (157.48 in) 4460 mm (175.59 in) 4720 mm (185.82 in) 3070 mm (120.86 in) 3430 mm (135.03 in) 3550 mm (139.76 in) 710 mm (27.95 in) 830 mm (32.67 in) 830 mm (32.67 in) 365 mm (14.37 in) 340 mm (13.38 in) 435 mm (17.12 in) 500 mm (19.68 in)
Page 60 Lifting 7.3 s 5.0 s 5.4 s Descent 3.8 s 2.7 s 2.9 s Extension 2.6 s 2.3 s 2.5 s Retraction 1.4 s 1.1 s 1.3 s Arching (Recall) 2.2 s 1.9 s 1.9 s Arching (Unload) 1.6 s 1.3 s 1.3 s ENGINE...
Page 61 Rigid axles: 2, with epicycloidal reduction gears Front axle ﬁtted to the chassis Rear oscillating axle, with total 25° 25° 25° excursion: Power-assisted oil bath service braking on the front axis Negative action parking brake. Articulated chassis steering, total 80° 80°...
Page 62 Compliant with directive 2000/25/CEC and amendment 2005/13/EC 1.5 g/kWh 1.54 g/kWh 1.5 g/kWh (2.46 lb/Hp) (2.53 lb/Hp) (2.46 lb/Hp) 4.04 g/kWh 4.51 g/kWh 4.04 g/kWh NMHC+Nox (6.645 lb/Hp) (7.418 lb/Hp) (6.645 lb/Hp) 0.19 g/kWh 0.13 g/kWh 0.19 g/kWh Particles (0.312 lb/Hp) (0.213 lb/Hp) (0.312 lb/Hp) Maximum load for a wheel...
Page 63 - API CI-4 - (Over 25°C) SAE30 / SAE10W-30 / SAE15W-40 13.2 l 13.2 l 13.2 l Engine oil - (0°C up to 25°C) SAE20 / (2.9 IMP gal) (2.9 IMP gal) (2.9 IMP gal) SAE10W-30 / SAE15W-40 - (Below 0°C) SAE10W / SAE10W-30 / SAE15W-40 4.2 l 4.2 l...
Page 64 - ATTENTION Speciﬁcations: ASTM D 6080, ISO VG 46 / L32 - 42 (140), ISO 6743-4 HV, NFE 48-602, NFE 48-603 HV, NFE 48-690(dry), NFE 48-691(wet), ISO 11158, DIN 51524 Part 3 HVLP, ASTM D6158, HF-0, HF-1, HF-2 Method of Properties Unit of measure ISO 46 value...
Page 65 5.2.2 Environmental conditions Although the vehicle can be used in the most diverse situations, the minimum operational Standards described below must be complied with for precautionary purposes: T3-E0100 - Table of enviromental conditions from -15 °C to +40 °C Working temperature (from 23 °F to 104 °F) <...
Page 66: Safety Devices
SAFETY DEVICES Safety stickers Safety stickers have been applied on the vehicle in the positions indicated below. Their purpose is to provide a guide for your safety and that of others. Before starting to operate the vehicle, verify the content and position of the safety stickers by walking around the vehicle with this manual in hand.
Page 67 6.1.1 Meaning of the safety stickers SIGN AXA1163 Warning, keep the boom completely retracted when digging with buckets. AXA1425 Danger: keep a safe distance when using the loading shovel AXA1425 Crushing hazard; use the safety locks when performing maintenance. AXA1425 Danger: keep a safe distance from the vehicle AXA1425 Danger: moving mechanical components.
Page 68 SIGN AXA1427 Indicates where to refuel from AXA1428 Indicates the tire pressure. AXA1431 Indicates the lifting points. Indicates the points where the vehicle is to be anchored from to be transported AXA1432 or towed. AXA1433 Indicates where to check the hydraulic oil level. AXA1434 Indicates where to top up the hydraulic oil from.
Page 69 SIGN AXA1439 Danger: moving mechanical parts. AXA1440 Danger: leaking hot and pressurised steam. AXA1441 Danger: hot surfaces. AXA1492 Indicates the position of the brake oil tank and the type of oil to be used. AXA1493 Warning: maintain the safe distance. AXA1498 Indicates the position and the user instructions of the battery isolator switch.
Page 70 SIGN AXA1515 Remove the cotter pin AXA 1515 AXA1773 Danger, do not reach high speeds or over-rev the engine downhill IN DISCESA NON RAGGIUNGERE VELOCITA’ ELEVATE - NO FUORI GIRI - DO NOT REACH HIGH SPEEDS ON SLOPES - DO NOT OPERATE AT MAX RPM - AXA1805 Indicates the maximum acoustic power guaranteed AXA2089...
Page 71 6.1.2 Position of the safety stickers on the vehicle The positions of the safety stickers on the vehicle are indicated in the ﬁgures Fig. 1-F0000 and Fig. 2-F0000. AXA1501 AXA1431 AXA1431 AXA1498 AXA1501 AXA1432 AXA1501 AXA1428 AXA1428 AXA1493 AXA1432 AXA1433 AXA1434 1-F0000...
Page 72 AXA2733 AXA2734 AXA2744 AXA2732 AXA1493 AXA1431 AXA1431 AXA1428 AXA1436 AXA1432 AXA1432 AXA1428 AXA1439 AXA1427 AXA2089 AXA1435 AXA1441 AXA1440 AXA1805 2-F0000...
Page 73 6.1.3 Position of the safety stickers in the cab The positions of the safety stickers in the cab are (Fig. 3-F0000.): AXA1499 AXA1425 AXA1163 AXA1506 AXA1492 3-F0000...
Page 74: Safety Rod
Safety rod The safety rod (Fig. 1-F0101) must be used as a safety measure during maintenance to keep the boom from descending or falling in case of failures. - ATTENTION Do as follows to insert the safety rod: - Completely close the boom extensions - Raise the boom the minimum height necessary to apply the safety rod;...
Page 75: Rops - Fops Cab
ROPS - FOPS Cab The vehicle is equipped with an approved cab: (Roll Over Protection Structure) OCSE code 4 (Falling Objects Protective Structure) OCSE code 10. The operator is therefore protected should the vehicle roll over or objects fall, as prescribed for earth movement vehicles. - ATTENTION - FORBIDDEN 1-F0140...
Page 76: Emergency Stop
Emergency stop In emergency conditions, the vehicle can be stopped by a pressing the emergency stop button located in the cab (Fig. 2-F0140); the stop is immediate. - NOTE Pressing the Emergency stop button cuts-oﬀ the electric power supply and consequently switches oﬀ the vehicle and any connected equipment.
Page 77: Parking Brake
Whenever the vehicle at is left alone, even temporarily Whenever the vehicle operates at a standstill with the outrigger feet lowered (if present) The brake is automatically engaged when the engine is switched oﬀ. 4-F0140 DIECI - DANGER - DANGER - DANGER DIECI...
Page 78: Joystick Man Present Button
Joystick man present button The dead man function on the joystick (Fig. 5-F0140) prevents any accidental movements of the boom. The function must be kept activated during movement of the joystick, otherwise all joystick controls will be disabled. 6.10 Gear selection lever When the lever (Fig.
Page 79: Emergency Exit
6.12 Emergency exit Both cab doors (Fig. 8-F0140) can be used as emergency exits. - ATTENTION 8-F0140...
Page 80: Seat
6.13 Seat The seat of the vehicle is equipped with special seatbelts that protect the operator when moving or performing manoeuvres. - ATTENTION 6.13.1 Dead man seat sensor The vehicle is equipped with a safety system called “dead man”, which consists of an electrical microswitch inside the 1-F0190 seat cushion “1”...
Page 81 6.13.2 Seat belts The vehicle is equipped with a cab that is able to support the weight of the vehicle itself should it tip over (ROPS). It is therefore, essential that the driver remains ﬁrmly fastened in the seat thanks to the seatbelt to prevent him/her from falling out and possibly getting crushed.
Page 82 6.13.3 Seat adjustment - ATTENTION The seat can be adjusted to diﬀerent positions: Backrest inclination To adjust the inclination of the backrest, lift the lever on the left side (Fig. 5-F0190) and let the backrest adapt to the required position. Release the lever to block the backrest. 5-F0190 Backrest height To adjust the height of the backrest (Fig.
Page 83 Vertical position To adjust the height of the seat, turn the lever (Fig. 9-F0190) towards “+” printed on it, or towards “-” to lower the height. Mechanical suspension degree To adjust the degree of suspension, turn the knob (Fig. 10- F0190) towards “+”...
Page 84: Inclinometer
6.14 Inclinometer The inclinometer “1” (Fig. 3-F0301) is placed on the boom of the machine and allows the operator to know the angular inclination of the boom. Read the angle value of the boom on the graduated scale“2” indicated by the arrows “3”. - DANGER 1-F0301...
Page 85: Letters On The Boom Extension
6.15 Letters on the boom extension Letters on the boom extension “1” (Fig. 2-F0301) allow the operator to know the extent reached by the boom. The maximum extension of the boom for each letter “1”, is delimited by the related limit bar “2”. Proper use of the letters on the boom extension: - Refer to the loading diagram and according to the load to be handled, deduct up to which letter it is possible to...
Page 86: Loading Diagrams
6.16 Loading diagrams The Safe Working Load (SWL) of these machines depends on the extension extent and the boom angle. The loading diagrams show the maximum height and extent allowed by certain equipment and loads, in order to work safely, without the risk of tipping of the machine during work operations.
Page 87 6.16.1 Read the loading diagrams (Fig. 3-F0301, pos. 1) (Fig. 3-F0301, pos. 2) Equipment model with the indications of center of the load. For more information, refer to the "Loading diagrams legend" chapter. (Fig. 3-F0301, pos. 3) (Fig. 3-F0301, pos. 4) The maximum loading capacity of the equipment is also reported by the sticker placed on the equipment itself.
Page 88 0,5 m 0,5 m α° MAX 5 t MAX 5 t 50° 50° C C C 40° 40° 30° 30 3 3 0° 3 3 0 20° 20° 0 0 0 0 2 2 2 10° 10° 0° 0° 3-F0301...
Page 89 6.16.2 Use the loading diagrams The Loading diagrams indicate the areas in which it is possible to operate with machine and load in safe conditions. - DANGER 50° 40° 30° The whole working area of the boom is divided into these areas (Fig.
Page 90 - CAUTION - CAUTION 6.16.3 Loading capacity diagrams legend Machine operating mode Stabilizers lowered Stabilizers lifted 100% Stabilizers lowered, 100% extended Stabilizers lowered, 50% extended Stabilizers lowered, 0% extended Prohibited to work on tires In continuous Rotation In non-continuous Rotation Front position Maximum pressure applied on the ground Prohibition of operating with unleveled...
Page 91 Attrezzature installate Installed equipmentУстановленное навесное оборудование x.x t Forks torque (loading) Forks Spreader / Translator Hook for fork carrier plate "Gooseneck" arm (Dimensions) (1.0 m) Lattice extension (Dimensions) Arm with hook (Dimensions) Winch (Loading capacity) Winch method of use: Double Tow Winch method of use: Single Tow Fixed Trilateral basket Fixed Front basket...
Page 92: Controls Use And Description
CONTROLS USE AND DESCRIPTION Opening door 7.1.1 External door handle The cab door is equipped with an external locking handle (Fig. 1-G7000). To open the door from outside: Insert the key in the lock and turn clockwise/ anticlockwise to engage/disengage the lock. Pull the handle towards you to release the door with the lock disengaged.
Page 93: Ascent / Descent
Ascent / descent - ATTENTION Only use the speciﬁc handles and steps (Fig. 3-G7000) to get into the cab, do not use the controls and steering wheel inside as grips. Always face the cab when getting in or out of the vehicle.
Page 94: Roof
Roof To open the roof, grab the handles (Fig. 4-G7000) and push upwards with a rotating movement. The rotated handles will hold the window open. Operate inversely to close it until the handles lock. Sun shade The sun shade is in the upper part of the cab (Fig. 5-G7000). Lower the sun shade by grabbing the handle at the centre 4-G7000 “1”...
Page 95: Cab Ventilation
Cab ventilation 7.5.1 Ventilation adjustment To adjust ventilation, turn the knob “1” (Fig. 6-G7000). The positions indicate, respectively: Oﬀ First speed Second speed Third speed 7.5.2 Air temperature adjustment To adjust the temperature of the air coming from the vents, 6-G7000 turn the knob “2”...
Page 96 7.5.4 Air recirculation inside the cab To enable or disable air recirculation inside the cab open or close the intake vent “1” under the seat (Fig. 7-G7000): - NOTE 7-G7000...
Page 97: Air Conditioning
Air conditioning * To correctly use air conditioning, do as follows: Check that all doors and windows are closed. Ensure that the heater is switched oﬀ, turning the lever towards the "blue" part of the scale. With the engine running, switch the air conditioning on by turning the switch to “I”...
Page 98: Courtesy Compartment
Courtesy compartment The courtesy compartment is behind the seat (Fig. 9-G7000). Cab lighting To switch the light on inside the cab, act on the dome lamp “1” by pressing one of the ends (Fig. 10-G7000). In the central position the lighting is oﬀ. 9-G7000 10-G7000...
Page 99: Central Dashboard
Central dashboard 7.9.1 Central dashboard: Indicator lights. RPMx10 °C hours 1-G7010 T1-G7010 - Table of dashboard LEDs Fixed Faulty generator, battery Fixed Engine oil level low Fixed Hot engine water Fixed Engine air ﬁlter clogging Fixed Clogged hydrostatic oil ﬁlter Fixed Insuﬃcient parking brake pressure Flashing...
Page 100 Green Fixed Fast mechanical gear engaged Green Fixed Mechanical gear engaged Fixed Engine errors present Fixed Engaged parking brake Green Fixed Forward movement engaged Green Fixed Reverse movement engaged Fast gear engaged Yellow Fixed (active with mechanical transmission) Slow gear engaged Yellow Fixed (active with mechanical transmission)
Page 101: Steering Wheel
7.10 Steering wheel The vehicle steering wheel (Fig. 1-G7100) allows you to change the direction of travel via the vehicle joint. - DANGER Turn the steering wheel to (Fig. 2-G7100): - The left, to turn the vehicle to the left. - The right, to turn the vehicle to the right.
Page 102 7.10.1 Steering wheel adjustment To adjust the inclination of the steering wheel (Fig. 4-G7000 and Fig. 5-G7000): Turn the steering wheel adjustment lever “1” downwards to release the movements. Push the steering wheel forward or pull it back in order to reach the desired position.
Page 103: Multi-Function Lever
7.11 Multi-function lever The multi-function lever (Fig. 1-G7200) has several functions: direction indicators, horn, switching on dipped beams, windscreen wipers and washers. 7.11.1 Direction indicators - Pull the lever towards you to signal a curve to the right ( ). - Push the lever forward to indicate a curve to the left ( ).
Page 104 7.11.3 Front windscreen wipers Turning the knob “1” (Fig. 3-G7200) the front windscreen wiper is switched on. The arrow “2” indicates which mode of the windscreen wipers “3” are in at that moment: Oﬀ Slow Fast - NOTE 7.11.4 Windscreen washer 3-G7200 Press the intermediate button on the lever “4”...
Page 105: Switching On Lights
7.12 Switching on lights 7.12.1 Side lights and dipped beams To switch on the front and rear sidelights of the vehicle, use the switch on the central panel “1” (Fig. 6-G7200). The switch has 3 stable positions: Lights oﬀ Side lights on Dipped beams on Dipped lights on is indicated by means of the indicator light “1”...
Page 106 7.12.3 Front cab light * Press switch “1” (Fig. 8-G7200) located on the roof panel, to turn on the front work light. When the indicator light on the switch turns on it means that the light is on. - NOTE 7.12.4 Rear cab light * 8-G7200...
Page 107 7.12.6 Revolving light The rotating light “1” (Fig. 9- G7200) must always be positioned above the driver’s cab and must always be in operation both at the work site and when driving on roads. Do as follows to position and activate the revolving light: Clean and dry the top of the driver's cab.
Page 108: Movement Selection Lever
7.13 Movement selection lever The movement selection Lever, to the left of the steering wheel (Fig. 1-G7210), allows you to set the direction the vehicle will drive in. - ATTENTION - Pull the lever towards the steering wheel and push it forwards (“F direction”) to move forwards.
Page 109: Hydraulic Gear Selection
- DANGER 7.14 Hydraulic gear selection The rotary function of the selection movement lever (Fig. 3-G7210) allows the hydraulic gear change. To change the hydraulic gear: Bring the vehicle to a complete stop. Press and hold down the Inching pedal. 3-G7210 Turn the movement selection lever “1”...
Page 110: Mechanical Gear Selection
7.15 Mechanical gear selection * The “1” (Fig. 5-G7210) button allows you to change the mechanical gear. To change the mechanical gear (Fig. 5-G7210, Fig. 6-G7210, Fig. 7-G7210): Bring the vehicle to a complete stop. Press the brake pedal “2” all the way, press and hold Press the button “1”...
Page 111: Accelerator Pedal
7.16 Accelerator pedal Press the accelerator pedal “1” (Fig. 1-G7220) to increase engine revs. When you release the pedal, engine revs decrease. - ATTENTION 1-G7220 - NOTE...
Page 112: Service Brake Pedal
The pedal operates directly on the service brakes inside the diﬀerential axles. When the brake pedal is pushed, the rear stop lights switch on. The lights remain switched on until the pedal is released. - ATTENTION 2-G7220 - DANGER DIECI...
Page 113: Inching Pedal
7.18 Inching pedal The Inching pedal “1” (Fig. 3-G7220) acts directly on the hydrostatic transmission, slowing down the vehicle. The pedal allows for slow, precise movements forward even when the thermal engine is running at a high RPM. The vehicle stops, when the pedal is fully pressed down. - DANGER 3-G7220...
Page 114: Boom Suspension
7.19 Boom suspension * Boom suspension allows the operator to carry out movements with the vehicle without feeling the strong oscillations and jumps caused by the boom, in the event that the ground is not perfectly ﬂat. It is an optional accessory. Intervene on the speciﬁc switch to engage the boom suspension (Fig.
Page 115: Trailer Descent
7.20 Trailer descent * Trailer descent allows you to discharge the rear hydraulic sockets. This makes it possible both to perform the hydraulic connections on the rear sockets and to lower the hitched dump body by gravity. Press and hold the Trailer descent button “1” (Fig. 1-G7310) for as long as necessary.
Page 116: Manual Accelerator
7.21 Manual accelerator The manual accelerator keeps the engine revs runnign at a constant speed, without pressing the accelerator pedal. The switch has 3 stable positions: function oﬀ, engine revs set from the accelerator pedal. Set the engine revs to 1400 rpm. Set the engine revs to 1800 rpm.
Page 117: Fan Reversal
7.22 Fan reversal * Fan reversal allows the radiator fan to be reversed in order to clean the radiator from ﬁlth deposits such as dust and straw. Press the relevant button to activate the reversible fan (Fig. 1-G7340). The cleaning cycle is activated automatically by pressing the button, which must not be held.
Page 118: Rear Hydraulic Sockets
7.23 Rear hydraulic sockets * The hydraulic socket selectors (Fig. 1-G7400) allow you to select which hydraulic sockets to activate by means of the joystick and is only present on vehicles with rear hydraulic sockets and on the telescopic boom head. Rotate the knob “1”...
Page 119: Hydraulic Sockets In Electric Contact On Boom Head
7.24 Hydraulic sockets in electric contact on boom head * If the vehicle also has rear hydraulic sockets, in order to activate the hydraulic and electric sockets on the head of the telescopic boom, you must ﬁrst select the sockets on the boom head by means of the hydraulic socket selector “1”...
Page 120 0 - Electrical contact oﬀ 1 - Electrical contact on 0 -Standard hydraulic socket 1 - Electrical contact on 2 - Supplementary hydraulic socket...
Page 121: Electric Contact On Boom Head
7.25 Electric contact on boom head The following can be connected to the electric Contact socket on the telescopic boom head (Fig. 4-G7400): The plug of the solenoid valve of the second supplementary hydraulic socket The plug of the equipment installed on the tool carriage plate.
Page 122: Equipment Quick Coupling
7.26 Equipment quick coupling * The quick equipment coupling allows you to install and fasten equipment to the tool carriage plate directly from the cab. To use the quick coupling to install equipment, you must (Fig. 5-G7400 and Fig. 6-G7400): Carry out the normal hooking operations shown in points 1, 2, 3 and 4 in the "Equipment installation"...
Page 123: Capacitive Dead Man Joystick
7.27 Capacitive dead man joystick 7.27.1 Standard capacitive dead man joystick The Joystick (Fig. 1-H0000) allows you to drive all movements of the telescopic boom. It is composed of: Grip Capacitive sensor Man present button Extension/retraction roller Service roller - ATTENTION - NOTE 1-H0000 Adjust the seat so as to grasp the joystick correctly (Fig.
Page 124 Movements that the joystick can perform are (Fig. 3-H0000): Grip forward Boom descent Backward handle Boom ascent Grip to the left Swivelling upwards Grip to the right Swivelling downwards Extension/retraction Boom extension roller backward Backward extension/ Boom retraction retraction roller Oil towards the selected Service roller forward hydraulic socket...
Page 125 7.27.2 Joystick with capacitive dead man sensor and continuous oil function * The continuous oil function allows to maintain the volume of oil transiting in the hydraulic sockets constant, without acting constantly on the Joystick selector. To enable the continuous oil function, you must: Using the hydraulic socket selector and socket switch on the boom head (if present), select the desired hydraulic socket upon which to activate the function.
Page 126 7.27.3 Joystick with capacitive dead man sensor and FNR * The Joystick with FNR (Fig. 2-H0001) allows you to move the telescopic boom and the machine. It is composed of: Grip Capacitive sensor Man present button Extension/retraction roller Service roller F/R Roller (forwards/reverse) Button N (neutral) Continuous oil function indicator light **...
Page 127 Movements that the joystick can perform are (Fig. 4-H0001): Grip forward Boom descent Backward handle Boom ascent Grip to the left Swivelling upwards Grip to the right Swivelling downwards Extension/retraction Boom extension roller backward Backward extension/ Boom retraction retraction roller Oil towards the selected Service roller forward hydraulic socket...
Page 128: Description Of Components
Never inﬂate tyres in excess of the pressure indicated by DIECI. If the heel does not settle on the rim when this pressure level is reached, deﬂate the tyre and lubricate with a soapy water solution, then inﬂate again. Do not use oil or grease. Inﬂation exceeding the permitted level on unsettled heels can cause heel or rim breakage with an explosive force that can cause serious injury.
Page 129 If a tyre is replaced, the vehicle or the lifted side can be set back on the ground only with tyres mounted and properly tightened. ATTENTION Only use original DIECI nuts to tighten the wheels. Should even just a single nut be lost, contact the DIECI service centre. 8.1.2...
Page 130 8.1.3 Table of measurements: rims, tyres and inflation pressure Agri Pivot T40 Standard 12.5-18 12PR MITAS 3.00 11.00 x 18 MPT-01 TL Alternative 12.5-18 12PR MITAS 3.00 11.00 x 18 MPT-04 TL Alternative 365/70 R18 135B MITAS 3.75 11.00 x 18...
Page 131 8.1.4 Changing a wheel Do as follows to change a wheel: - If possible, park the vehicle on ﬂat, even ground. - Align the wheels of the vehicle with the pin for transport (position “1”). - Engage the parking brake. - Switch oﬀ...
Page 132: Fuel
- Before welding the tank or its components, ensure that they contain no fuel. - In the event of fuel leaks due to breakage, stop the leak as quickly as possible and contact DIECI customer service. - DANGER HARMFUL VAPOURS...
Page 133 8.2.1 Specifications for recommended fuel Cetane number Cetane number minimum 45. The cetane number indicates ignition properties. Fuel with a lower cetane number may cause problems when starting up the engine cold and could aﬀect combustion. Viscosity Viscosity 2/4.5 centistokes at 40°C. Viscosity is the ﬂow resistance;...
Page 134 8.2.2 Cleaning and storing fuel It is important for the fuel to be kept clean. The advice provided below will help maintain fuel quality. - Never use zinc-coated containers. - Never clean the inside of containers or power supply system components with cloths that may leave deposits. - The cistern capacity (ﬁgure at the side) must allow intervals between refuelling not to be too long.
Page 135 8.2.3 Refuelling Proceed as follows to refuel (Fig. 1-H02-04): - Park the vehicle and switch the engine oﬀ - Open the engine bonnet. - Open the fuel cap - Refuel - Close the fuel cap - Close the engine bonnet. 1-H02-04 8.2.4 Fuel tank: Cleaning...
Page 136: Yanmar Engine
Yanmar engine ATTENTION It is recommended to read the information in the instruction manual carefully and comply with them: thereby preventing accidents, beneﬁtting from the manufacturer's warranty and always having an eﬃcient engine that is ready to be used. 8.3.1 Engine errors The engine features an electronic control unit that 1-H0303...
Page 137 8.3.2 List of Yanmar engine error codes Continues to run at a Coolant temperature Sensor voltage is over Voltage returns to coolant temperature Standard sensor 4.8V or under 0.2V normal. of 30°C. Sensor voltage is over Continues to run at Voltage returns to Accelerator sensor Default...
Page 138 LOW status was detected even though Continues to run port was olf. Key switch is turned Starting aid relay while starting aid relay Optional to OFF. HIGH status was is olf. detected even though port was ono Relay returns to Power cannot be normal.
Page 139 Continues to run Temperature returns Coolant temperature Coolant temperature normally. (Other to normal; under 105°C Standard (alarm) is over 110°C. option can be (other optional setting selected). is allowed). Flash ROM checksum ECU-ROM Is shut down. error occurred. Reading/writing error occurred.
Page 140: Kubota Engine
Kubota engine ATTENTION MANUALE DELL OPERATORE KUBOTA MOTORE DIESEL MODELLO V3800-CR-TE4 V3800-CR-TIE4 It is recommended to carefully read the information in the instruction manual and comply with it: this way accidents will be prevented, the manufacturer's warranty will apply and you will always have an eﬃcient engine, ready for use.
Page 141: Water Heater
Insert the extension cord in the socket at the rear of the bonnet. Insert the extension cord in the power socket. Wait for the water to be suﬃciently heated. 1-H5001 Remove the heater extension cord from the power socket and from the socket on the bonnet. - DANGER - ATTENTION DIECI...
Page 142: Battery
Battery - DANGER: BATTERY EXPLOSION Keep sparks, open ﬂames and cigarettes away from the upper part of the batteries as the gas produced by the latter is highly ﬂammable. Do not recharge damaged batteries. Do not charge a hot battery. - DANGER: HARMFUL SUBSTANCES - DANGER: CORROSIVE SUBSTANCES - ATTENTION...
Page 143 8.6.1 Low maintenance batteries Low maintenance batteries have been designed to avoid frequent routine maintenance interventions. Check the level of electrolyte if discharged. Contact the supplier or the manufacturer for the technical speciﬁcations. 8.6.2 "Zero maintenance" batteries These are batteries that do require maintenance. The battery must be replaced once it is completely discharged.
Page 144 8.6.3 Battery: Recharging the battery - A battery is fully charged if, at a constant temperature, the electrolyte density and the tension measured at the poles does not increase within 2 hours. - The eﬃciency of each recharge depends on the general conditions of the battery itself. An old battery will not be able to obtain the same life and eﬃciency as a new battery after recharging.
Page 145 8.6.4 Battery isolator switch - ATTENTION The battery isolator switch “1” (Fig. 1-H5115) allows the operator to isolate the battery from the electrical circuit in case of an emergency or during maintenance. Proceed as follows to isolate the battery: Switch the engine oﬀ. Bring the ignition key to the “...
Page 146: Lighting
Lighting Vehicle lighting must always be eﬃcient and functioning properly. Its functionality must be checked daily. Replace any damaged part of the lighting body immediately. Replace a burnt light bulb immediately. - NOTE 8.7.1 Front light In the front headlight (Fig. 1-H5302) it is composed of: Direction indicator 21 W Front side light...
Page 147 Replacing a direction indicator bulb - Press the upper part of the bulb (Fig. 2-H5302). - Turn the bulb while pressing it down to release it from the lock. - Carry out the same steps to insert the new bulb. Replacing a side light bulb - Grasp the rear part where the electrical connections are located (Fig.
Page 148 8.7.2 Rear light In the front headlight (Fig. 5-H5302) it is composed of: Stop light 21 W Direction indicator 21 W To access the bulbs: Set the vehicle in the maintenance position. Act on the battery isolator switch to disconnect the supply to the electrical system.
Page 149 8.7.3 Working light * Replacing the working light bulbs To access the bulbs: Set the vehicle in the maintenance position. Act on the battery isolator switch to disconnect the supply to the electrical system. Undo the upper and lower screw of the protective casing of the work light (Fig.
Page 150: Equipment Installation
EQUIPMENT INSTALLATION General warnings on equipment use - FORBIDDEN - ATTENTION DIECI DIECI S.R.L. DIECI S.R.L. - ATTENTION - ATTENTION - NOTE - ATTENTION - ATTENTION - NOTE - NOTE - DANGER...
Page 151 - ATTENTION - FORBIDDEN - NOTE - ATTENTION...
Page 152 9.1.1 Equipment pre-use checks Before every use and every time new equipment is installed on the machine: - Make sure the equipment is correctly hooked to all pins and that they are inserted in the correct position. - There are no damages, deterioration, deformation of the blocking components of the equipment. - The electric cables or hydraulic tubes (if present) are in good condition and are not an obstruction during use of the equipment.
Page 153 In case of using winches: - Check that the cable is not damaged, cut, torn, frayed. On the contrary, do not use the accessory and see to its replacement. (This check can be carried out by fully extending the lift boom and unrolling the winch cord). Functioning of the end run can also be checked during this operation, which must block the cord as described in the speciﬁc paragraph.
Page 154: Apollo And Miniagri Equipment Installation Procedure
Apollo and MiniAgri equipment installation procedure Carry out the following operations to correctly install the equipment: Remove the safety pins (if mounted) by removing the shear pin (Fig. 2-I0100, pos. 2) and pulling the safety pin outwards (Fig. 2-I0100, pos. 1). Rest the equipment on to a ﬂat surface, not subsiding for easy hooking with the tool carriage plate of the vehicle.
Page 155 - FORBIDDEN Should the equipment require electric or hydraulic connections, consult the "Hydraulic tubes connection" and "Electrical cables connection" chapters. - ATTENTION 3-I0100 10. Once the equipment is correctly ﬁxed, switch-on the vehicle and set its correct use mode relating to the just installed equipment: - FORBIDDEN 4-I0100...
Page 156 - DANGER The equipment is correctly hooked to all pins and they are inserted in the correct position. There are no damages, deterioration, deformation of the blocking components of the equipment. The electric cables or hydraulic tubes (if present) are in good condition and are not an obstruction during use of the equipment.
Page 157 9.2.2 Plate with ISO coupling * To install the accessory on the ISO plate it is necessary to (Fig. 8-I0100 and Fig. 9-I0100): Move the two levers to “1” in open position “A”. Carry out the normal hooking operations shown in points 1, 2, 3, 4, 5 and 6 in the “Equipment installation”...
Page 158: Hydraulic Connections
Hydraulic connections 9.3.1 Warnings - ATTENTION - NOTE - DANGER - ATTENTION - DANGER - ATTENTION...
Page 159 9.3.2 Type of hydraulic quick couplings The hydraulic quick couplings at boom head can be of two types: Push-Pull (Fig. 1-I0200) Flat-Face (Fig. 2-I0200) Unlike the Push-Pull couplings, the Flat-Face couplings have a safety device (Fig. 2-I0200, pos.3) to prevent unwanted disconnections of the couplings.
Page 160 9.3.3 Push-Pull couplings connection To connect the Push-Pull quick couplings to the sockets on the boom head: Perform the equipment installation procedures described in the chapter: "Equipment installation procedure" Switch the vehicle oﬀ In case of closed centre distributor, discharge the system's residue pressure as previously described Remove the protective cap from the equipment's hydraulic plugs (Fig.
Page 161 9.3.4 Push-Pull couplings connection when connected to a valve To connect the Push-Pull quick couplings to the valve on the boom head: Perform the equipment installation procedures described in the chapter: "Equipment installation procedure". Turn oﬀ the vehicle. In case of closed centre distributor, discharge the system's residue pressure as previously described.
Page 162 9.3.5 Flat-Face couplings connection To connect the Flat-Face quick couplings: Perform the equipment installation procedures described in the chapter: "Equipment installation procedure". Turn oﬀ the vehicle. In case of closed centre distributor, discharge the system's residue pressure as previously described. Clean plug and socket from any dirt Rest the plug at centre of the socket and push the fully plug (Fig.
Page 164 - ATTENTION 9.3.6 Closed centre distributor: Discharge pressure using the trailer descent button: In case a hydraulic distributor with closed centre is installed on the vehicle and the "trailer descent" button is present: Switch on the vehicle's engine Press the “Trailer descent” button (Fig. 1-I0202) to discharge the residual pressure of the entire hydraulic system 1-I0202...
Page 165: Electrical Connections
Electrical connections 9.4.1 Warnings - ATTENTION - DANGER - DANGER - FORBIDDEN - ATTENTION - ATTENTION...
Page 166 9.4.2 Procedure for performing electrical connections The electric connections at boom head can be 6 or 24 poles, but the connection procedure remains the same for both. For equipment provided with electric system carry out the following operations: - Perform the equipment installation procedures described previously.
Page 167: Equipment Removal
Equipment removal To place the accessory back once ﬁnished using it, carry out the following operations: Position the vehicle on solid and level ground. Place the equipment on to a support platform to facilitate movement and transport of the individual equipment.
Page 168 9.5.1 Electric connections removal To remove any electric connections from the equipment: Execute points 1, 2, 3 and 4 of the procedure to remove the equipment from the vehicle described in previous chapter. Disconnect the equipment plug from the boom by lowering the two safety levers (Fig.
Page 169 9.5.2 Push-Pull couplings removal To disconnect the Push-Pull quick couplings from the socket on the boom head: Execute points 1, 2, 3 and 4 of the procedure to remove the equipment from the vehicle described in previous chapter In case a closed centre distributor is installed on the vehicle, execute the procedures described in the "Hydraulic tubes connections"...
Page 170 9.5.3 Push-Pull couplings removal when connected to a valve To disconnect the Push-Pull quick couplings from the valve on the boom head: Execute points 1, 2, 3 and 4 of the procedure to remove the equipment from the vehicle described in previous chapter In case a closed centre distributor is installed on the vehicle, execute the procedures described in the...
Page 171 9.5.4 Flat-Face couplings removal To disconnect the Flat-Face quick couplings: Execute points 1, 2, 3 and 4 of the procedure to remove the equipment from the vehicle described in previous chapter. In case a closed centre distributor is installed on the vehicle, execute the procedures described in the "Hydraulic tubes connections"...
Page 172: Forks
1-I0510 pos. “A”). Hereunder are the identiﬁcation data (the order of which could diﬀer from that on the forks) DIECI fork code ....Manufacturer Logo/Code .
Page 173 9.6.3 Verification of the forks - ATTENTION 100% 100% > 90% < 90% - FORBIDDEN 2-I0510 Check the thickness of the forks. The maximum admitted wear amounts to (Fig. 2-I0510) . For example, for a 70 mm-thick fork, the thickness must be no less than 63 mm.
Page 174 9.6.4 Fork installation 9.6.5 Using the forks - ATTENTION - DANGER Safety regulations Safe work procedures Veriﬁcation of the forks To use the forks, simply move the swivelling controls of the plate. The ends of the forks are lifted by moving the joystick to the 5-I0510 left and they are lowered by moving the joystick to the right.
Page 175 9.6.7 Fork extenders Description of the fork extenders The fork extenders are made of the following main components (Fig. 6-I0510): Extension cord Locking rod Safety pins Using the fork extenders - ATTENTION 6-I0510 Fork extender maintenance - Only use the extenders on the forks they were manufactured for - Before use, make sure they are in good conditions - Always apply the pin with relative safety split pin...
Page 176 9.6.8 Lifting the forks - ATTENTION - NOTE - ATTENTION - FORBIDDEN 9.6.9 Transporting the forks - ATTENTION - NOTE When loading or unloading a vehicle and its relative accessories from a transport vehicle, there always lies the hazard of the vehicle overturning.
Page 177 9.6.10 Forks technical data AGRI 2500 kg 1210 mm 715 mm 1468 mm 120x45 mm 500 mm 250 kg BCV8071 AX1550/550 PIVOT T40 (5510 lb) (47.63 in) (28.14 in) (57.79 in) (4.72x1.77 in) (19.68 in) (551 lb) AGRI 2500 kg 1210 mm 715 mm 1468 mm...
Page 178: Carriage With Side Shift And Forks
(Fig. 1-I0610 pos. “A”). Hereunder are the identiﬁcation data (the order of which could diﬀer from that on the forks) DIECI code ....1-I0610 Manufacturer Logo/Code .
Page 179 9.7.3 Installation of Counterplate with side shift 9.7.4 Maintenance of Counterplate with side shift The Counterplate with side shift requires very little maintenance (Fig. 2-0510). - Only use silicone oil to lubricate the chrome cylinders “1”. - Use grease to lubricate the tracks for the sliding motion between the ﬁxed base and the translating support “2”.
Page 180 9.7.5 Operation of the Counterplate with side shift - ATTENTION - DANGER Safety regulations 3-0510 Safe work procedures Veriﬁcation of the forks - ATTENTION - DANGER Select the hydraulic socket at the top of the relative boom and move the command intended for services in order to use the Counterplate with side shift.
Page 181 9.7.6 Elevation of the Counterplate with side shift - ATTENTION - NOTE - ATTENTION - FORBIDDEN 9.7.7 Transporting the Counterplate with side shift - ATTENTION - NOTE When loading or unloading a vehicle and its relative accessories from a transport vehicle, there always lies the hazard of the vehicle overturning.
Page 182 9.7.8 Hydraulic system of the Counterplate with side shift Hydraulic diagram key: Quick couplings Cylinder...
Page 183 9.7.9 Technical data for Counterplate with side shift AGRI 2500 kg 1170 mm 755 mm 1540 mm 120x45 mm 500 mm 320 kg BCV8070 AXB1550/550 PIVOT T40 (5510 lb) (46.06 in) (29.72 in) (60.62 in) (4.72x1.77 in) (19.68 in) (705 lb) AGRI 2500 kg 1170 mm...
Page 184: Safe Work Procedures
SAFE WORK PROCEDURES 10.1 General warnings - ATTENTION - FORBIDDEN - DANGER - ATTENTION Use the acoustic warning device or other signals to alert people in the area before starting up the vehicle. Inspect control instruments immediately after start up, while the engine is hot and at regular intervals during use, in order to promptly recognise and resolve any malfunctions.
Page 185 - DANGER - DANGER - DANGER - ATTENTION - DANGER - DANGER - DANGER - ATTENTION - ATTENTION...
Page 187: Inspections Prior To Starting-Up
Signalling and warning devices (check). Steering eﬃciency. Service brake eﬃciency. Tightness of all nuts and bolts. Lighting Direction indicators Emergency lights. Switches. Indicator lights. Windscreen wipers. Reverse movement alarm. Position and condition of rear view mirrors - DANGER DIECI S.R.L.
Page 188 10.2.2 Inspecting the work area - Examine the work area when working at the edge of an excavation or on soft ground as the vehicle could overturn. - Examine the conformation and condition of the terrain of the work area before beginning to operate. - Keep the vehicle well away from the edge of the excavation and the side of the road.
Page 189: Starting And Stopping The Vehicle
10.3 Starting and stopping the vehicle 10.3.1 General warnings regarding starting up the vehicle - ATTENTION - DANGER - DANGER - DANGER - FORBIDDEN - FORBIDDEN - DANGER - FORBIDDEN...
Page 190 10.3.2 Starting-up the engine Proceed as follows to start-up the engine of the vehicle: Press the parking brake switch. Bring the movement selection lever to neutral. Remain seated in the driver's seat. Turn the ignition key (Fig. 1-J0100) clockwise to ”1”. With the key in this position: - The control panel and dashboard will be powered - A buzzer will sound, indicating the key has been inserted.
Page 191 The gear selection lever is in the neutral position The emergency stop buttons at the sides of the vehicle are not pressed Once all the above-mentioned conditions are veriﬁed, eliminate the cause of the failed start-up and try to start-up once again. DIECI 10.3.6 Switch the vehicle off It is recommended to perform the following before switching the engine oﬀ:...
Page 192: Driving On The Road
10.4 Driving on the road 10.4.1 Warnings regarding driving on the road - ATTENTION The requirements for road travel are provided on the vehicle registration certiﬁcate. Dimmed headlights should be used during day hours and on roads where use of visual signals and lighting devices is not mandatory. Ensure correct operation and cleaning of headlights, directional lights and windscreen wipers.
Page 193: Temporary Stop
10.5 Temporary stop - Gradually release the accelerator pedal. - Bring the vehicle to a halt on ﬂat ground. - Engage the parking brake - Bring the movement selection lever to “N”. - During the running-in of the vehicle (50 h), do not keep the diesel engine at minimum revs for too long. - ATTENTION - FORBIDDEN - FORBIDDEN...
Page 194: Parking The Vehicle
10.6 Parking the vehicle - FORBIDDEN - Always park on ﬂat, even and level ground where there is no risk of falling masses, landslides or ﬂooding. - Lower outriggers to the ground (if present) - Retract the boom completely and lower it to the ground. - Engage the parking brake - Bring the movement selection lever to “N”.
Page 195: General Warnings For Moving The Load
10.7 General warnings for moving the load Always adhere to safety regulations; always transport balanced, properly arranged load to prevent overturning. - ATTENTION - FORBIDDEN - FORBIDDEN - FORBIDDEN - ATTENTION - FORBIDDEN - Manoeuvre the vehicle with the boom raised only in exceptional circumstances. In these circumstances, operate with due prudence, reduce speed as much as possible and brake delicately.
Page 196 - ATTENTION - Always ensure good visibility in the work area, including direct vision and visibility using rear view mirrors in order to check for the presence of people, animals, obstacles, holes and changes in slope etc. - Decrease the working speed of the vehicle in case of rain, fog, snow or in any case where visibility is reduced.
Page 197 - FORBIDDEN - FORBIDDEN...
Page 198: Moving Safely
10.8 Moving safely - ATTENTION - ATTENTION 10.8.1 Moving on sloped ground Operating on sloped terrain can cause overturning or sliding. 1-J0200 1-J0200 Advance and brake gradually and take all necessary cautions. Always move in a straight line to go up or down a slope. Moving transversally or along the slope is extremely dangerous (Fig.
Page 199 10.8.2 Driving uphill with a full load In the event of having to travel uphill while transporting a load, operate always maintaining the load towards the top of the uphill (Fig. 2-J0200). 10.8.3 Driving uphill without a load When having to drive uphill without a load, operate with the vehicle facing downhill (Fig.
Page 200: Use Of Cables, Ropes And Slings
10.9 Use of cables, ropes and slings - FORBIDDEN DIECI...
Page 201: Safe Working Procedures For Forks
- It is strictly forbidden to increase the length or width of the forks using extensions not directly provided by the Manufacturer. In this case, DIECI is absolved from any liability with regard to their use. - Overloading and transversal stresses of the forks are strictly forbidden.
Page 202 10.10.2 Transport position of the load with forks To correctly transport a load with forks: Fully retract the boom Completely lower the boom until the forks are at about 300 mm from the ground Tilt the tip of the forks upwards 10.10.3 Picking a load up from the ground Slowly approach the vehicle to the load to be lifted...
Page 203 10.10.4 Picking up a load that is high up Make sure that forks pass easily under the load. Drive the vehicle slowly and with caution, approach the load perpendicularly with the forks horizontal. Remember to maintain the distance necessary to place forks under the load, between the pile and the vehicle.
Page 204 10.10.5 Positioning a load high up Move the load to the transport position in front of the pile. Raise and extend the boom until the load is over the pile. If necessary, move the vehicle towards the pile very slowly and carefully. Engage the parking brake and move the gear selector to neutral.
Page 205 10.10.6 Picking up round-shaped loads Tilt the forks forward and remove the telescopic boom at the same time as inserting the forks underneath the load. turn the fork carriage backward to make the load slide. If necessary, secure the load with wedges. - ATTENTION - DANGER...
Page 207: Agricultural Applications
10.11 Agricultural applications - ATTENTION - FORBIDDEN - DANGER 10.12 Forestry applications - ATTENTION - FORBIDDEN - DANGER...
Page 208: Emergency Procedures
EMERGENCY PROCEDURES 11.1 Warnings if the vehicle should overturn - The safety belt is the best protection if the vehicle should overturn to its front or side; - Keep calm: remain on board and do not try to jump out of the driver’s seat; - Hold the steering wheel with both hands;...
Page 209: Start-Up Using Auxiliary Batteries
11.2 Start-up using auxiliary batteries - ATTENTION Failure to follow correct procedure can cause serious damage to the vehicle, things or people. - When starting the engine using another vehicle, connect up the accumulators in parallel. When connecting the cables, avoid contact between the positive cable (+) and negative cable (“-”).
Page 210 11.2.1 Connecting the cables and starting the engine Make sure that the ignition key is at position “O”. Connect the positive poles “+” of the two batteries. Connect the negative terminal cable “-” of the charged battery to the block of mass of the vehicle that is to be started up.
Page 211: Towing The Vehicle
- To tow the vehicle on public roads and for long distances. If possible, keep the yellow ﬂashing light and emergency lights on. - To tow the vehicle on a slope. - To stand between the towing vehicle and the towed vehicle. - ATTENTION - ATTENTION DIECI - ATTENTION...
Page 212 11.3.1 Towing the vehicle with the engine running Follow the steps below if the vehicle must be towed with the engine running (e.g. transmission fault): - Connect the towing bracket between the towing vehicle and the faulty vehicle, at the preset towing points (Fig. 1-K0100).
Page 213: Deactivating The Parking Brake Manually
11.4 Deactivating the parking brake manually The parking brake must be disengaged directly on the front axle with the engine oﬀ for the vehicle to be towed. Place safety wedges under the wheels to prevent the vehicle from moving suddenly. Loosen the bolts on both sides “A”...
Page 214: Deactivate Transmission Manually
11.5 Deactivate transmission manually - DANGER Transmission can be deactivated manually if the vehicle must be towed with a faulty engine or transmission. To activate the bypass function: - Make sure the engine of the vehicle is oﬀ - Place wedges under the wheels to prevent the vehicle from moving suddenly - Use a hex key (SW 8) to activate the shuttle valve “1”, turning it anticlockwise “2”.
Page 215: Maintenance And Control Logs
These logs must therefore accompany the machine and equipment throughout their service life up to the ﬁnal disposal. 12.1 Types of logs 12.1.1 Control Log The Control Log contains the scheduled main inspections of the equipment, recommended by DIECI S.R.L.. These inspections guarantee that the safety devices work properly. - ATTENTION 12.1.2 Maintenance Log The Maintenance Log contains all the scheduled maintenance interventions with reference to normal and not adverse conditions of use.
Page 216 12.2.2 Completing the logs Diﬀerent parts of each log (Fig. 1-L0000) are completed: Log data Operations to be implemented Scheda di manutenzione n° Scheda di manutenzione n° manutenzione n° Controllo - Verifca Device or component to which the operation refers to .
Page 217: Control Log: Inspections And Deadlines
12.3 Control log: inspections and deadlines - NOTE Check the longitudinal load moment indicator Anti-tipping system acoustic alarm Anti-tipping system visual alarm Locking of the anti-tipping system movements Seat belts Inspecting the presence and condition of the safety stickers on the vehicle / equipment Inspecting the presence and condition of the capacity diagrams on the vehicle / equipment...
Page 218: Maintenance Log: Actions And Deadlines
12.4 Maintenance log: actions and deadlines - NOTE Alternator belts \ services Air conditioner Filters (air, engine oil, hydraulic oil, fuel, air conditioner and cab) Brake Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lights Tyre pressure Radiators Radiator expansion tank...
Page 219 Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure Radiators Coolant Brake oil level Hydraulic oil level Engine oil level Tightness of the wheel nuts Tightness of nuts and bolts...
Page 220 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 221 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 222: Periodic Inspections And Recording Methods (Only Italy)
- Inspections and periodic checks, together with maintenance work must be carried out by qualiﬁed personnel or by a workshop authorised by the manufacturer DIECI S.r.l. - The employer/user of the machine must register all inspection results in the Service Register or have qualiﬁed personnel register the results.
Page 223: Requirement And Instructions On How To Send In I.n.a.i.l. Reports (Only In Italy)
12.6 Requirement and instructions on how to send in I.N.A.I.L. reports (only in Italy) - The Ministerial Decree dated 12/09/1959, under Title II – Article 7, states that the employer and users of engine-driven lifting equipment having engine capacities greater than 200 kg and people carrying platforms, are obliged to inform the competent authority of the territory (currently the I.S.P.E.S.L.
Page 224: Maintenance
The vehicle must receive regular routine maintenance in order to give the best results. It is recommended that all services be carried out as prescribed in the service schedule suggested by DIECI. Remember that it is the owner’s and/or users responsibility to keep the vehicle in safe working condition and suitable to be driven on public and private roads.
Page 225 13.1.1 Avoid accidents during maintenance - Always keep the work site clean and organised in order to guarantee safe operation of the vehicle. . - Do not leave tools or other instruments laying around in a disorderly fashion at the work site. - Clean traces of grease, oil and other substances that could cause slipping.
Page 226 - ELECTRICAL SYSTEM DANGER - Welding operations must always be carried out by qualiﬁed welders and in areas equipped with suitable equipment. There is danger of gas leaks, ﬁre or electrocution during welding operations; Do not allow unqualiﬁed personnel to carry out such operations.
Page 227 - PRESSURISED LIQUIDS DANGER - Before restarting the engine, ensure that all connections have been properly tightened. - Use a piece of cardboard to check for any leaks; make sure your hands and body are adequately protected against pressurised ﬂuids. - Any ﬂuids that penetrate the skin must be removed surgically.
Page 229: Preliminary Maintenance Operations
13.2 Preliminary maintenance operations 13.2.1 Prepare the vehicle for maintenance - ATTENTION Park the vehicle on ﬂat, even ground. Engage the parking brake. Lower and fully retract all mobile parts (booms, shovels, etc.). If the maintenance operation requires the mobile parts to remain up, apply the safety run. Run the engine at a minimum for 60 seconds to cool it down.
Page 230 - ATTENTION - ATTENTION...
Page 231 13.2.2 Opening the engine bonnet - FORBIDDEN To open the upper engine bonnet you need (Fig. 1-M0115 and Fig. 2-M0115): Switch oﬀ the Diesel engine. Remove the ignition key. Position a plate in the cab indicating “Maintenance in progress”. Disconnect the battery by acting on the battery isolator switch.
Page 232: General Maintenance Of The Vehicle
13.3 General maintenance of the vehicle 13.3.1 Tightness of nuts and bolts: Adjustment 13.3.2 Tightness of hydraulic fittings: Adjustment 13.3.3 Stickers: Inspection Check that all the safety stickers are intact and in good condition. 13.3.4 Lights: Inspection Make sure the light beam emitted from the various headlamps is directed and set correctly so as to prevent dazzling the drivers driving in the opposite direction.
Page 233: Lubrication
13.4 Lubrication 13.4.1 Transmission shafts: Lubrication Lubricate the points marked in the ﬁgure (Fig. 3-M0115) until grease leaks out. - NOTE 3-M0115...
Page 234 13.4.2 Mechanical joints: Lubrication Lubricate the points indicated in the ﬁgure until the grease leaks and clean the greasing nipples from any dirt or deposits.
Page 235: Engine Maintenance
13.5 Engine maintenance - ATTENTION 13.5.1 Belts: Inspection and adjustment Check that the belt (Fig. 4-M0115) has no tears, cracks or signs of rubbing; if in doubt, install a new belt. Make sure the belt ﬁts properly on the pulleys and the tensioner works correctly.
Page 236 13.5.4 Engine oil: Inspection and top-up Check the level while the vehicle is level and the engine is oﬀ. Wait at least 5 minutes to allow the oil to settle in the sump. Take out the level rod “1” (Fig. 5-M0115), clean it and put it all the way back in.
Page 237: Radiator Maintenance
13.6 Radiator maintenance 13.6.1 Air circulation grills and meshes Check that the air circulation grills and meshes are clean and free from ﬁlth (Fig. 6-M0115, Fig. 7-M0115). Use a low pressure air jet to clean them, directing it from the inside towards the outside of the vehicle.
Page 238 13.6.3 Radiator: Filling and replacing liquid - RISK OF BURNS - DANGER: HARMFUL SUBSTANCES 9-M0115 Top-up Set the vehicle in the maintenance position. Take out the protective casing by removing the two clamping screws and access the radiator cap “1” (Fig. 9-M0115).
Page 239 Changing liquid Set the vehicle in the maintenance position. Open the engine bonnet. Remove the sleeve “1” (Fig. 10-M0115) to drain water from the radiator. Remove the ﬁller cap “2” (Fig. 11-M0115) to empty it quicker. Allow the cooling circuit to drain completely. Rinse the radiator with clean demineralised water, through the ﬁller cap “2”...
Page 240: Hydraulic System Maintenance
13.7 Hydraulic system maintenance 13.7.1 Hydraulic oil: Inspection and change The hydraulic oil tank is on the left side of the vehicle “1” (Fig. 12-M0115). The level can be checked via the transparent indicator “2” on the tank. The level is correct when the oil can be seen through the transparent indicator “2”...
Page 241 Changing oil To change the oil in tank (Fig. 13-M0115, and Fig. 14-M0115) you need to: Set the vehicle in the maintenance position. Make sure that all cylinders and jacks of the vehicle are retracted (for example: telescopic boom completely lowered and retracted, tool carriage plate inclined downwards as far as possible to avoid contact with the chassis or tyres).
Page 242 13.7.2 Intake hydraulic oil filter: Replacement The intake hydraulic oil ﬁlters are inside the hydraulic oil tank; the tank must be emptied completely in order to replace them. It is therefore recommended to replace the intake ﬁlters when changing the oil. Follow the instructions below to replace the intake ﬁlters (Fig.
Page 243 13.7.3 Return hydraulic oil filter: Replacement Follow the steps below to replace the hydraulic oil ﬁlter (Fig. 17-M0115): Set the vehicle in the maintenance position. Place a container under the oil ﬁlter “1” to collect the oil that could leak when replacing it. Replace the ﬁlter “1”, lightly oil the gasket and manually tighten 3/4 of a turn.
Page 244: Brake Maintenance
13.8 Brake maintenance 13.8.1 Brake: Inspection Visually make sure that the joints of the pedals (Fig. 18-M0115) are not damaged and that the stroke of the pedal is not too extended or too elastic. - ATTENTION 18-M0115 13.8.2 Brake oil: Inspection and change When the "Insuﬃcient parking brake pressure"...
Page 246: Air Filter Maintenance
13.9 Air filter maintenance 13.9.1 Air filter: Cartridge Cleaning / Replacement An air ﬁlter in poor conditions can cause a reduction in power, excessive fuel consumption and shorten engine life. Filter clogging is signalled by an indicator light found on the central dashboard;...
Page 247 To correctly clean the filter, you must: Set the vehicle in the maintenance position. Open and lock the bonnet. Open the ﬁlter cover “1” (Fig. 2-M0404) pulling the blocking levers on the four corners. Push the handle on the ﬁlter and lift the cartridge upwards (Fig.
Page 248 To correctly clean the suction ducts, you must: Set the vehicle in the maintenance position. Open and lock the bonnet. Remove the air intake ﬁlter “1” (Fig. 6-M0404). Use a wet cloth that will not leave residue. Clean every air input inlet. Put the air intake ﬁlter back in its place.
Page 249: Transmission Maintenance
13.10 Transmission maintenance 13.10.1 Oil change: Inspection Set the vehicle in the maintenance position. Place a container under the gearbox. Take the level cap oﬀ (Fig. 1-M0410, pos.1), oil must leak out from the hole. If necessary, top-up through the hole of the cap until the oil seeps through.
Page 250: Wheel Maintenance
13.11 Wheel maintenance 13.11.1 Epicycloidal reduction gear oil: Inspection and change The oil cap of the epicycloidal reduction gear is located on the hub of the wheel (Fig. 1-M0420): When checking the oil level: Set the vehicle in the maintenance position. Turn the wheel for the oil cap to be in the horizontal position.
Page 251 13.11.2 Tyre pressure: Inspection Verify and adjust the pressure of the front and rear tyres. Check that the tread and the sides are not damaged. Connect a manometer to the tyre valve and verify that the inﬂation pressure is correct. 13.11.3 Tightness of the wheel nuts: Inspection Check that the nuts of the front and rear wheels are tightened...
Page 252: Differential Axle Maintenance
13.12 Differential axle maintenance 13.12.1 Differential axle oil: Inspection and change The ﬁller, level and drain caps are in the middle part of the front (Fig. 1-M0431) and rear diﬀerential axle (Fig. 2-M0431): When checking the oil level: Set the vehicle in the maintenance position. Place a container under the level cap “1”...
Page 253: Ventilation System Maintenance
13.13 Ventilation system maintenance 13.13.1 Cab ventilation filter: Cleaning and replacing On changing the cab ventilation ﬁlter, clean the intake pipe using a jet of air from the inside of the cab to the outside. Set the vehicle in the maintenance position. Remove the casing “1”...
Page 254 13.13.2 Air conditioning: Cleaning * Set the vehicle in the maintenance position. Remove the protective casing (Fig. 3-M0453). Clean the air conditioning radiator by directing compressed air, at a maximum pressure of , from the top downwards, in the direction opposite to that of the normal air ﬂow.
Page 255: Cylinder Block Valve Maintenance
- With the engine running at 1400 RPM, lower the boom. During boom movement stop the engine. The boom must slow down and stop as the engine slows down and stops. - DANGER DIECI Boom extension cylinder: - Start up the engine. Make sure that the parking brake is engaged and the transmission in neutral.
Page 256 Movement of the swivel must slow down and then stop as the engine slows down and stops. - DANGER DIECI Levelling cylinders and oscillation block (if present): - Position the vehicle on a perfectly horizontal surface. - Make sure that the parking brake is engaged and the transmission in neutral.
Page 257: Telescopic Boom Maintenance
13.15 Telescopic boom maintenance 13.15.1 Telescopic boom sliding blocks Sliding block wear Sliding block wear can cause oscillations and slack between extensions causing a loss of accuracy in movements and the risk of load loss. - ATTENTION DIECI 1-M0470...
Page 258 Turn on the vehicle. Retract and extend the boom fully several times to 2-M0470 evenly distribute the grease. 10. Turn oﬀ the vehicle. 11. Remove any excess grease. - ATTENTION - ATTENTION DIECI...
Page 259: Threaded Fastening Torque
13.16 Threaded fastening torque 13.16.1 Fine pitch 0.10 9798.1 10.87 12247.6 13.59 14697.1 16.31 19596.1 21.75 27557.1 30.58 33068.5 36.70 0.14 9079.5 13.53 11349.4 16.91 13619.3 20.29 18159.1 27.05 25536.2 38.04 30643.4 45.65 0.10 15296.9 21.13 19121.1 26.41 22945.3 31.69 30593.8 42.25 43022.5...
Page 260 13.16.2 Wide pitch 0.10 1219.9 0.54 1524.9 0.68 1829.9 0.82 2439.9 1.09 3431.0 1.53 4117.2 1.84 0.14 1125.9 0.60 1407.4 0.83 1688.9 1.00 2251.9 1.34 3166.7 1.88 3800.0 2.26 0.10 1638.2 0.84 2047.8 1.05 2457.3 1.26 3276.4 1.68 4607.5 2.36 5528.9 2.84 0.14...
Page 261: Tightening Torque Of Hydraulic Fittings
13.17 Tightening torque of hydraulic fittings Threading 1/18.28 1/4.19 3/8-19 1/2-14 5/8-14 3/4-14 1”-11 1”1/4-11 121/2-11 (Nm) 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 Threading 10x1 12x1.5 14x1.5 16x1.5 18x1.5 22x1.5 26x1.5 28x1.5 30x1.5 (Nm) 12-14 13-15 15-18 25-218 27-30 50-60...
Page 262: Technical Service Centre
TECHNICAL SERVICE CENTRE 14.1 Spare parts supply DIECI S.R.L. guarantees the supply of original spare parts or alternatives for 10 years, starting from the date of the last manufactured model in the relative range. 14.2 Assistance provided to the owner/ operator Take note of this important information before contacting the service centre in order to obtain optimum service from your Dealer.
Page 263: Troubleshooting
14.3 Troubleshooting Do not intervene on faults before having read and understood the “Safety Regulations”, “Safe working procedures” and "MAINTENANCE" chapters. DIECI 14.3.1 Engine Direction lever is engaged Set the lever in neutral Operator not sitting in driver position Sit correctly in the cab...
Page 264 14.3.3 Brakes There is no oil in the oil – brake tank. Top-up tank and/or bleed system Fluid leaking from the circuit Check for leaks Worn brake pads Change the brake pads The vehicle does not brake Brake pump damaged Repair or replace Unsuitable ﬂuid in the circuit or in the Check oil comparison table...
Page 265: Cleaning
- Use water to soften dirt that sticks to the surface. - Ask your DIECI dealer for touch-up paint to repair minor defects in the vehicle’s bodywork. - Check that all the safety stickers are present. Replace any that have been lost or removed for cleaning purposes.
Page 266: Cleaning The Cab
15.3 Cleaning the cab - Clean soft upholstery in the cab with a cloth that has been dipped in a solution of water and detergent and then thoroughly wrung. - The driver’s seat and the ﬂoor must be cleaned with a vacuum cleaner and/or a stiﬀ brush. If necessary, use a damp cloth to remove any stubborn stains.
Page 267: Cleaning Of The Safety Stickers
15.4 Cleaning of the safety stickers - ATTENTION - DANGER - FORBIDDEN...
Page 268: Lifting, Transporting And Storing
LIFTING, TRANSPORTING AND STORING 16.1 Lifting the vehicle - DANGER - ATTENTION The weight of the vehicle is indicated on the relative metal plate; check the overall dimensions for the minimum and maximum heights from the ground and the weight allowed. The vehicle is ﬁtted with lifting points, marked by special symbols (Fig.
Page 269: Transporting The Vehicle
16.2 Transporting the vehicle 16.2.1 Transporting the vehicle on a trailer - DANGER - ATTENTION - Before using ramps or trailers to load the machine on, remove any mud, ice or oil that could cause accidents. - Check that the axle and the transport vehicle can withstand the overall weight of the machine and any 1-R0103 loaded equipment.
Page 270 Take the following precautions when loading or unloading a vehicle: Choose solid and level ground. Remove any attachments installed on the vehicle. Lower and completely retract the telescopic boom. Fully retract and raise the stabilising feet Use a platform or a ramp. Always select the slowest speed.
Page 271: Storing The Vehicle
STORING THE VEHICLE 17.1 Long period of inactivity If the vehicle must be stored for a long period of time, certain precautions must be complied with to protect it: Clean the vehicle. Touch up the paint where necessary to prevent rust. Lubricate all the greasers.
Page 272: Waste Disposal
WASTE DISPOSAL - Waste material should not be dispersed in the environment but rather disposed of appropriately. Used lubricants, batteries, rags dirty with grease, brake pads etc. should be handed over to specialised companies authorised to dispose of polluting waste. - Improper waste disposal poses a threat to the environment.
Page 273: Demolition
DEMOLITION To demolish the vehicle or the equipment, dismantle all components and keep the diﬀerent types of materials separate for sending to the relative collection centres. The following types of materials may be present: - Ferrous materials (carpentries and mechanical components) - Plastic materials (gaskets, belts, protections) - Electric materials (cables, windings and similar) - Oils and lubricants (hydraulic oil, reduction gear lubricants, lubricating greases)
Page 274: Electric System
ELECTRIC SYSTEM 20.1 Electric system diagram Light blue White Orange Yellow Grey Blue Brown Black Pink Green Violet Transversal colours Longitudinal colours - NOTE Example: = Yellow/green transversal colour = Yellow-green longitudinal colour...
Page 276: Fuses
20.2 Fuses - NOTE To replace a fuse, remove it from its seat using speciﬁc pliers and replace it with another fuse of the same class, quality and amps. - FORBIDDEN 20.2.1 General control box The main electric circuit is protected by fuses located in the main electronic board.
Page 277 DIC.005.1-PR DIC.005.1-PR FUSE FUNCTION VALUE (A) RELAY RELAY FUNCTION SOCKET Courtesy light + radio Reverse gear micro Side lights + work lights w/reverse Forward gear micro gear Transmission block micro Hazard lights Man not present (joystick) micro Revolving light Start-up enabling Pos. micro Current socket X165 Slow/fast speed light...
Page 278 3-V0000...
Page 279: Hydraulic System Diagram
HYDRAULIC SYSTEM DIAGRAM 21.1 Hydraulic system key...
Page 281 CONTROL LOG Hereunder are a few data sheets to complete the Control Log for ﬁxed machines.
Page 282 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 283 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 284 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 285 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 286 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 287 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 288 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 289 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 290 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 291 Control Data Sheet No. Control - Inspection ..Inspection date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 292 MAINTENANCE LOG Hereunder are a few data sheets to complete the Maintenance Log for ﬁxed machines.
Page 293 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 294 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 295 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 296 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 297 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 298 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 299 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 300 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 301 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 302 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 303 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 304 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 305 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 306 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 307 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 308 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 309 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 310 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 311 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 312 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 313 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 314 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 315 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 316 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 317 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 318 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 319 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 320 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 321 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 322 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 323 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 324 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 325 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 326 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 327 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 328 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 329 Maintenance Data Sheet no. Control - Inspection ..Maintenance date Refuel ..Vehicle serial No.: Adjustment ..Vehicle hours Cleaning .
Page 330 Metal structural frame, no cracks Boom chains (if present) Stickers Safety devices Coolant Engine oil level Transmission shafts Mechanical joints Parking brake mechanical joints on the axle Cab ﬁlter Air ﬁlter Fuel ﬁlter Ropes and chains (if present) Hydraulic oil level Boom pads Hydraulic system leaks Tyre pressure...
Page 331 KUBOTA engine oil KUBOTA fuel ﬁlter YANMAR fuel ﬁlter KUBOTA engine oil ﬁlter Forks: wear Cab ﬁlter Air ﬁlter Hydraulic oil ﬁlter/s Electric system Diﬀerential oil Brake oil Epicycloidal gearbox oil Transmission oil Lock valves Telescopic boom: conditions Telescopic boom: bearing and bushing joints Brake oil circuit Brake oil circuit: Pressure Condition of the equipment...
Page 332 Alternator and starter motor Hydraulic circuit: Capacity Hydraulic circuit: Pressures Axle oscillation Radiators Hydraulic oil tank Transmission shafts Gearbox Cardan shaft Gear clearance on the wheels Direction ball joints Pins of the wheel gears Brake discs wear Air conditioning (if present): Heat sink ﬁlter Air conditioning (if present): Coolant Air conditioning (if present): Pressure switches Air conditioning (if present): Coil condenser and evaporator...
Page 333 Brake maintenance ................232 INDEX IN ALPHABETICAL Brake oil: Inspection and change ..........232 ORDER Brakes ......................252 Accelerator pedal...................99 Cab .........................45 Additional guarantee for repairs and replacement parts 8 Cab lighting....................86 Addressees ....................1 Cab ventilation ..................83 After-sales Centres ................37 Cab ventilation ﬁlter: Cleaning and replacing ....241 Agricultural applications ..............195 Capacitive dead man joystick ............
Page 334 Cylinder block valve maintenance ........... 243 Electromagnetic interference ............53 Cylinder block valve's action ............243 Elevation of the Counterplate with side shift ....169 Emergency call ..................15 Emergency exit ..................67 Emergency lights...................64 EMERGENCY PROCEDURES............196 Deactivate transmission manually ........... 202 Emergency stop ..................64 Deactivating the parking brake manually ......
Page 335 Forestry applications .................195 Guarantee: intervention request .............9 Fork adjustment .................. 162 Guarantee: termination .................9 Fork extenders ..................163 Guarantee: validity ...................7 Fork installation ..................162 Guarantee: validity ...................8 Forks ......................160 Forks technical data ................165 Front cab light * ..................94 Front light ....................
Page 336 Introduction ....................1 Maintenance ...................212 Maintenance and control logs ............ 203 Maintenance Log ................203 Joystick man present button ............66 Maintenance Log ................280 Joystick with capacitive dead man sensor and continuous Maintenance log: actions and deadlines ......206 oil function * ...................113 Maintenance of Counterplate with side shift .....167 Joystick with capacitive dead man sensor and FNR * ...114 Maintenance warnings ..............212...
Page 337 Parking brake....................65 Qualiﬁcation ....................3 Parking the vehicle ................182 Passengers transportation ...............23 Periodic inspections and recording methods (only Italy) .. Radiation .....................53 Personal protective devices ............13 Radiator: Filling and replacing liquid ........226 Picking a load up from the ground ......... 190 Radiator: Inspection and cleaning ...........225 Picking up a load that is high up ..........191 Radiator maintenance ..............225...
Page 338 Safety regulations .................. 11 Technical data for Counterplate with side shift ....171 Safety rod ....................62 Technical service centre ..............250 Safety stickers...................54 Telescopic boom ................252 Safe working procedures for forks ........... 189 Telescopic boom maintenance ..........245 Safe work procedures ...............172 Telescopic boom sliding blocks ..........
Page 339 Working light * ..................137 Working under the snow ..............28 Urethane foam ﬁlled tyres.............. 117 Working with scarce lighting............28 Used symbols....................6 Working with the danger of masses and objects falling 27 Use of cables, ropes and slings ..........188 Work near electrical lines ..............27 Use the loading diagrams ..............77 Using the forks ..................
Page 341 NOTES...