Dieci Apollo 25.6 Operation And Maintenance Manual
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Dieci Apollo 25.6 Operation And Maintenance Manual

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  • Page 2 Apollo Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL www.dieci.com - E-mail: info@dieci.com ON THE MACHINE AT THE OPERATOR’S DISPOSAL...
  • Page 4 THE TOTAL OR PARTIAL REPRODUCTION OF THE CONTENTS OF THIS MANUAL OR ANY MULTI-MEDIA ENCLOSURES IS PROHIBITED: Dieci S.r.l. WILL PROTECT THE OWNERSHIP RIGHTS OF THESE MATERIALS ATTENTION: A COPY OF THIS MANUAL MUST ALWAYS BE IN THE VEHICLE FOR THE DRIVER'S REFERENCE.
  • Page 5 Mod. Apollo...

  • Page 6: Table Of Contents

    SUMMARY CHAPTER “A” INTRODUCTION, GUARANTEE, VEHICLE IDENTIFICATION INTRODUCTION ..............................A/3 GUARANTEE ................................A/4 VEHICLE IDENTIFICATION .............................A/6 TELESCOPIC LIFT IDENTIFICATION ........................A/7 DECLARATION OF CONFORMITY .........................A/9 CHAPTER “B” SAFETY REGULATIONS ACKNOWLEDGING SAFETY REGULATIONS ......................B/2 GENERAL WARNINGS ............................B/3 PROTECTIVE CLOTHING ............................B/4 INSPECTING THE VEHICLE ...........................B/4 PREPARATION FOR EMERGENCIES ........................B/5 FIRST AID ................................B/6 DRIVER’S CAB ................................B/7...
  • Page 7 Mod. Apollo CHAPTER C USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE GENERAL WARNINGS ............................C/4 HAND SIGNALS ...............................C/5 IDENTIFYING THE VEHICLE PARTS........................C/6 EXTERNAL CAB COMPONENTS ...........................C/7 INTERNAL CAB COMPONENTS ..........................C/7 GETTING IN AND OUT OF THE DRIVER’S CAB ....................C/8 DOOR OPENING CONTROLS ..........................C/8 INTERNAL DOOR OPENING CONTROLS ......................C/8 OPENING THE DOOR WINDOW ..........................C/9 REAR WINDOW ...............................C/9...
  • Page 8 CHAPTER “C” USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE “CENTRAL DASHBOARD” - INTEGRATED DEVICES LCD DISPLAY ................................C/57 SPEEDOMETER (OPTIONAL) ..........................C/57 HODOGRAPH (OPTIONAL) ..........................C/57 BUTTONS ................................C/58 CHANGING DISPLAY VISUALISATION ........................C/58 CLOCK REGULATION ............................C/58 DASHBOARD INSTRUMENT INITIAL CHECK ......................C/59 ANTI-TIPPING SYSTEM TEST ..........................C/60 GENERAL ALARM LED ............................C/61 ENGINE ERROR ..............................C/61 SWITCH-ON OF DASHBOARD INDICATOR LIGHTS ..................C/61...
  • Page 9 Mod. Apollo CHAPTER "E" ELECTRICAL DIAGRAMS AND CIRCUITS CHAPTER "F" HYDRAULIC SYSTEM CHAPTER "G" TECHNICAL SHEETS...
  • Page 10 Dear customer, Thank you for choosing a This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle. It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of the You will learn about its features and special practical information in addition to information about its maintenance, driver and operation safety to help maintain your vehicle overtime...
  • Page 11 Mod. Apollo...

  • Page 12: Introduction Guarantee Vehicle Identification

    INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION...
  • Page 13 ABLy pREpARED FOR ITs UsE. UsE OF THE VEHICLE DIFFERENT TO THAT DEsCRIBED IN THIs mANUAL Is pROHIBITED AND RELIEVEs dIecI FROm ANy LIABILITy FOR INjURy/DAm- AGE CAUsED TO pERsONs, ANImALs AND OBjECTs. WHEN UsING THIs mACHINE, CAREFULLy FOLLOW DIAGRAms...
  • Page 14 INTRODUCTION The purpose of this manual is to provide the Operator with efficient and safe instructions on the use and maintenance of the telescopic lift. Following these instructions carefully will allow you to obtain, full efficiency and a long working life from your vehicle, and will help to make your work considerably easier.
  • Page 15 - The guarantee covers the replacement or repair of faulty parts proven defective as a result of the material used, its manufacturing or assembly. - dIecI reserves the sole right to authorise the repair or replacement of defective parts. - dIecI shall respond to claims using the means and methods it deems most appropriate.
  • Page 16 8 days of the first manifestation of the defect. - If the customer does not comply with dIecI's request to The claim must include a clear description of the defect return the defective parts substituted during the repair and precise references to the vehicle (type, model and intervention.
  • Page 17 The vehicle consists of a main support structure aimed at supporting the extendible arm. Forks or other attachments approved by dIecI can be mounted on the boom head.

  • Page 18: Telescopic Lift Identification

    TELEsCOpIC LIFT IDENTIFICATION The vehicle can be identified by the serial number punch- marked on the front part of the chassis and inside the cab. In addition, the engine also has its own serial number punch-marked on the engine block. To ensure prompt and efficient service when ordering spare parts or when requesting information or technical explanations, always provide the serial numbers of the engine and chassis.
  • Page 19 Mod. Apollo Introduction - Guarantee Vehicle Identification...

  • Page 20: Declaration Of Conformity

    Address : Via E. Majorana, 2-4- 42027 Montecchio Emilia (RE), Italy Name and address of the person authorised to compile the technical file: MR. ENNIO MANGHI, DIECI SRL- Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE), Italy Declares that:...
  • Page 21 Mod. Apollo Introduction - Guarantee Vehicle Identification A/10...

  • Page 22: Safety Regulations

    SAFETY REGULATIONS...

  • Page 23: Acknowledging Safety Regulations

    Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safeguard your health and safety. The "potential hazard” symbol and the "warning notices" have been included to highlight situations that DIECI feels are of parti- cular importance.

  • Page 24: General Warnings

    DIECI cannot be held respon- sible for damage to things, the vehicle itself, or for inju- DIECI is not liable for behaviour foreseeable on the part of ry to persons caused by such improper use.

  • Page 25: Protective Clothing

    Mod. Apollo Safety Regulations PROTECTIVE CLOTHING INSPECTING THE VEHICLE - Always wear clothing appropriate for the work that must be carried out. Do not wear loose clothing, ties, chains, belts or other accessories that may become caught in the control lever or in other parts of the vehicle. - Do not wear jewellery or any other metal accessories as they could cause injury if caught in the vehicle or if an electric current passes through the body.

  • Page 26: Preparation For Emergencies

    Ensuring the vehicle is clean PREPARATION FOR EMERGENCIES Clean the windows, lights and rear-view mirrors. - Always be prepared in the event of a fire or an accident. Remove all mud and dirt deposits. Clear away any rubbish and dirt from inside the cab, par- ticularly from the pedals and controls.

  • Page 27: First Aid

    Mod. Apollo Safety Regulations FIRST AID Haemorrhage It is necessary to directly press on the injured part with Below are a few standard procedures for First aid that can sterile gauze pad, lift the limb and eventually compress the be activated in case of accident occurred following use of injured part upstream, using tourniquet.

  • Page 28: Driver's Cab

    DRIVER’S CAB - Use available footsteps and handles to reach the driver's seat - ATTENTION - Only use the vehicle if the seat is correctly adjusted. A po- orly adjusted seat can cause the driver to tire quickly and, - Always face the vehicle when getting in or out of it, thus, may lead to incorrect operation.

  • Page 29: Driving Authorisations

    Mod. Apollo Safety Regulations DRIVING AUTHORISATIONS Hook Accessory: Course for personnel on using the crane, including lifting equipment and accessories - ATTENTION - Program: Follow the laws relevant to the country where - Standard of reference regarding safety at work and cra- the vehicle is being used.

  • Page 30: Starting Up The Vehicle

    STARTING UP THE VEHICLE - Regardless of their level of driving experience, operators must familiarise themselves with the position and function of all controls and instruments before operating the machine. - Do not use the vehicle when hands or shoes are wet or dirty with grease or greasy substances.

  • Page 31: Safe Operation

    Mod. Apollo Safety Regulations SAFE OPERATION - DANGER - DO NOT USE THE VEHICLE IF YOU ARE UNDER THE EFFECT OF ALCOHOL, DRUGS OR IF YOU HAVE TA- KEN MEDICINES THAT MAY MAKE YOU DROWSY OR MAY ALTER YOUR REFLEX AND REACTION TIME. - DANGER - DO NOT CARRY PASSENGERS ON THE VEHICLE OR - When working in a congested area, always use the re-...
  • Page 32 - Driving on side sloping roads may cause overturning or sliding. Take proper precautions. - Do not leave the vehicle loaded on a slope exceeding 15%, even when the parking brake is engaged. - Make sure the vehicle is level before lifting the boom - Make sure there is no one in the vehicle’s trajectory or in when operating on sloping ground.
  • Page 33 Mod. Apollo Safety Regulations - The vehicles are equipped with a special lighting system for transfers. If working at night or in a tunnel, adequate external lighting must be used. - Do not lift, move or rotate the attachment above any per- son.
  • Page 34 - To prevent damaging hydraulic connections when chan- - ATTENTION - ging an attachment, stop the engine and wait a minute Before each use, check that attachments have been proper- to remove pressure from the circuit. Always clean con- nectors before their reinsertion. ly mounted and secured on their corresponding supports.

  • Page 35: Load Handling

    There are several ways to improve visibi- lanced, properly arranged loads to prevent overturning. lity in poor lighting conditions. Contact your local DIECI dealer. - Always fully insert forks under loads and bring them to the transport position (forks at 300 mm from the ground - Lifting or transporting a load that exceeds the nominal and slanted backwards, boom completely retracted).

  • Page 36: Parking The Vehicle

    PARKING THE VEHICLE - Always park on flat, even and level ground where there is no risk of falling masses, landslides or flooding. - Lower outriggers to the ground (if present) - Retract the boom completely and lower it to the ground. - Engage the parking brake - Move the “direction”...

  • Page 37: Road Travel

    Mod. Apollo Safety Regulations ROAD TRAVEL - In some countries it is mandatory to place wedges under the tyres when the vehicle is stopped. - ATTENTION - - Make sure that the vehicle complies with local regula- tions regarding number plates when travelling on roads BEFORE THE VEHICLE IS TRANSFERRED TO THE during both day and night.

  • Page 38: Hoisting The Machine

    HOISTING THE MACHINE TRANSPORTING THE MACHINE - Disassemble any attachments from the machine. - Before transporting the machine, ensure that the rules and regulations of every area the machine will travel - Completely retract and lower the boom. through are complied with. - When the machine is in position, engage the parking - Disassemble any attachments from the machine.

  • Page 39: Electromagnetic Interference

    Mod. Apollo Safety Regulations ELECTROMAGNETIC INTERFERENCE - ATTENTION - THE GIVEN NOISE VALUES ARE EMISSION LEVELS AND DO NOT NECESSARILY REPRESENT SAFE - If supplementary equipment is installed by the client, the OPERATIONAL LEVELS. user must verify if the installation causes any type of in- terference with vehicle’s instruments.
  • Page 40 CAUGHT IN MOVING PARTS. ning, it must be carried out only by personnel autho- rised by the Dealer or directly by the Manufacturer, DIECI s.r.l. Request assistance of at least two workers and follow the instructions below: One worker must always be seated in the driver's seat, ready to switch off the engine at any time.
  • Page 41 THIS OPERATION CAN ONLY BE CARRIED OUT BY AU- THORISED PERSONNEL. - ATTENTION - - Only use the lubricants indicated by DIECI, never use BEWARE OF BURNS; THE ENGINE OIL OF THE REDUC- used lubricants. TION GEARS AND THE HYDRAULIC SYSTEM, AS WELL AS THE PIPES, ENGINE AND OTHER COMPONENTS BECOME VERY HOT WHEN THE MACHINE IS IN USE.

  • Page 42: Cleaning Your Machine

    - To repair any small defects on the bodywork, ask your DIECI dealer for tins of touch up paint. Ensure all the - The location and code numbers of the safety stickers are illu- stickers are present;...

  • Page 43: Storing The Machine / Prolonged Inactivity

    Mod. Apollo Safety Regulations STORING THE MACHINE / PROLONGED INACTIVITY Before a six month period of machine inactivity, the following precautions should be observed: Clean the vehicle. Touch up paint where necessary to prevent rust. Lubricate all greasing nipples. Check to see if there are any worn or damaged parts on the vehicle and replace them if necessary.

  • Page 44: Fire Prevention

    - ATTENTION - Stop the machine immediately if an alarm lights up in the cab. Contact your DIECI service centre and do not operate the machine until the fault has been repaired. - Before every work cycle, ensure there are no leaks from the machine;...

  • Page 45: Batteries

    Mod. Apollo Safety Regulations BATTERIES - Do not overturn or tilt the battery to avoid acid leakage. - Charge the battery in a well-ventilated place and AL- WAYS disconnect the power supply before disconnec- ting the terminals. - Always use a voltmeter or a densimeter to check the battery charge.

  • Page 46: Starting Up With Auxiliary Batteries

    STARTING UP WITH AUXILIARY BATTERIES - Do not charge damaged batteries. Danger of explosion. - Do not charge a hot battery. Danger of explosion. - ATTENTION - - A battery is completely charged if at a constant tempe- rature, the density of the electrolyte and the measured Two adequately trained and qualified people are requi- voltage at the poles does not increase within 2 hours.

  • Page 47: Electrical System Overload Protection

    Mod. Apollo Safety Regulations Connecting the cables and starting the engine ELECTRICAL SYSTEM OVERLOAD PROTECTION 1. Ensure the ignition key is in position “O”. - ATTENTION - 2. Connect the positive poles “+” on the two batteries “A”. Burnt fuses must be replaced with another fuse of the same type.

  • Page 48: Tightening Wheel Nuts

    80% of tyre tread wear. - Only use original DIECI nuts to tighten the wheels. - ATTENTION - Should even just a single nut be lost, contact the DIECI service centre. Inflating or working on tyres can be dangerous.
  • Page 49 - Never inflate tyres in excess of the pressure indicated by DIECI. If the heel does not settle on the rim when this pressure level is reached, deflate the tyre and lubricate with a soapy water solution, then inflate again. Do not use oil or grease.

  • Page 50: Storing Dangerous Fluids

    STORING DANGEROUS FLUIDS - Handle fuels carefully; they are highly inflammable. If fuel is ignited, there may be an explosion and/or fire. - Beware of the fumes and vapours produced by chemical products. Do not inhale. - Do not inhale combustion fumes. - Ensure these chemical products are not dispersed in the soil, sewers or surface water.

  • Page 51: Diesel

    If there are any fuel leaks due to breakages, stop the leak degree of viscosity and restrict the formation of paraffin in as soon as possible and contact a DIECI service centre. the fuel. The formation of paraffin prevents the fuel from passing through the filter.

  • Page 52: Cleaning And Storing Diesel Fuel

    CLEANING AND STORING DIESEL FUEL 6. Fuel barrels (see the figure below) must be stored under cover to prevent water seepage. The barrels should also be tilted slightly, to allow any water to drain off the upper It is essential the fuel is kept clean. rim.

  • Page 53: Ecological Considerations

    Mod. Apollo Safety Regulations ECOLOGICAL CONSIDERATIONS WASTE DISPOSAL - ATTENTION - A few helpful recommendations are listed below. Find out about the current standards and legislation in effect in your country. Ask suppliers of lubricating oils, fuels, antifreeze pro- ducts, detergents, etc. for information on the effects of these products on people and the environment and the regulations to be observed when using, storing and di- - Waste material should not be scattered in the environ-...
  • Page 54 B/33...

  • Page 55: Checking The Wind Speed

    - ATTENTION - DIECI telehandlers can be used in wind speeds up to 45 Km/h equal to 12.5 m/s (no. 6 of the Beaufort scale) measured at ground level.

  • Page 56: Evaluate The Consistency Of The Ground

    (fig. 4/B) Dimension of the support surface compared where you intend to work and the dimensions of the to the geomorphic characteristics of the ground support plates. - ATTENTION - On request, DIECI can provide enlarged base supports. EXTENSION PRESSURE (mt) (kg/cm)

  • Page 57: Safety Devices

    Mod. Apollo Safety Regulations SAFETY DEVICES The vehicle is equipped with certain safety devices (Proximity, Micro-switches, and Load monitoring devices) which safeguard its use from incorrect manoeuvres or from carelessness. Safety device housing inside the cab (fig.7/B) Alarm re-entry push button Seat micro switch (fig.7/B) anti-tipping device (plank) (fig.7/B) Alarm re-entry push button...

  • Page 58: Vehicle Safety Device Housing

    Vehicle safety device housing Cab emergency exit (REAR cab window). (fig.8/B,pos."1") (fig.8/C) Inclinometer (head on his arm). (fig.9/B) (fig.9C) Valve block in all hydraulic cylinders. (fig.10/B - Pos."1" - fig.11/B - Pos."1") (fig.10/B) (fig.11/B) B/37...
  • Page 59 Mod. Apollo Safety Regulations Boom support spacer. (fig.11/B - Pos."1", fig.12/B) - ATTENTION - The boom support spacer must only be used during routine maintenance operations. When carrying out maintenance work on the boom raising cylin- der or on the related block valve, the boom must be supported by a suitable raising mechanism (Minimum capacity 3 tons).

  • Page 60: Driver's Cab

    IS STRICTLY PROHIBITED, due to possible shearing hazards between boom and chassis - ATTENTION - IF THE CAB SHOWS VISUAL DAMAGE, IT MUST BE RE- PLACED; CONTACT AN AUTHORISED SERVICE CEN- TRE OR AUTHORISED WORKSHOP OF DIECI. B/39...

  • Page 61: Load Tables

    Mod. Apollo Safety Regulations LOAD TABLES - ATTENTION - CHECK THE LOAD TABLES FOR YOUR VEHICLE IN CHAPTER "H”, TECHNICAL SHEETS The Safe Working Load (SWL) of these vehicles depends on the extension and angle of the boom. This vehicle is equipped with an anti-tipping device. For further information on the safe load indicator see the relevant paragraph (in chapter "C"...
  • Page 62 When the weight to be handled is known, consult the load table (chapter “h“ vehicle technical sheets ) and identify the section indicating the weight immediately above. Example: in the load table given as an example (fig.15/B), the weight of the load is 0.9 tons; go to the section with the 1.0 tons. (fig.15/B Pos.“A“). The left-hand border (fig.15/B Pos.“B“) and the upper border (fig.15/B Pos.“C“) of this segment indicate the stability limits of the vehicle relative to the considered load.

  • Page 63: Note-Book With Essential Data

    Mod. Apollo Safety Regulations Note-book with essential data (Fig.18/B - Pos."1") - A : cover page - B : gear change page - C : tyre inflation pressure page - D : main safety regulation page - E : driving on roads page - F : symbol key (front) - G : symbol key (back) - H : load charts...
  • Page 64 B/43...

  • Page 65: Load Handling

    Mod. Apollo Safety Regulations LOAD HANDLING Picking a load up from the ground 1. Slowly approach the load to be lifted with the boom com- pletely retracted and the forks horizontally positioned at the height of the lifting position. Keep forks raised just enough to avoid contact with the ground.
  • Page 66 Lifting loads from high up 1. Ensure the forks can be easily inserted under the load. 2. Slowly and cautiously drive the machine perpendicularly towards the load with horizontal forks. 3. Always remember to maintain the distance necessary to in- sert the forks under the load between the pile and the ma- chine.
  • Page 67 Mod. Apollo Safety Regulations Placing loads in high places 1. Place the load in the carrying position in front of the pile. 2. Raise and extend the boom until the load is above the pile. If necessary, advance the machine towards the pile very slowly and with the utmost care.
  • Page 68 Picking up round-shaped loads - Tilt the forks forward and detract the telescopic boom. At the same time, place the forks under the load, and turn the fork holding plate backwards in order to slide the load. If necessary, secure the load with wedges. - ATTENTION - Always respect the load's centre of gravity, slant the forks just enough to ensure stability and prevent...

  • Page 69: Safety Stickers

    Mod. Apollo Safety Regulations SAFETY STICKERS Safety stickers have been applied to the machine in the indicated positions. The aim of the safety stickers is to provide a guide for your and others’ safety. Before using the machine, check the contents and position of the stickers by walking around the ma- chine with this manual in your hands.
  • Page 70 AXA1438 AXA1439 AXA1435 AXA1441 AXA1440 AXA1431 AXA1431 AXA1515 AXA1514 AXA1493 AXA1493 AXA1438 OLIO CAMBIO E PONTI BAR 4,5 BAR 4,5 AGIP Sigma Turbo 15w40 Arnica 46 Rotra MP/S 85w90 ATF II D Antifreeze Grease MU EP 2 CASTROL Turbomax SHPDO Hydraulic Lift 46 Hypoy LS 90 TQ-D...

  • Page 71: Safety Stickers And Their Location

    Mod. Apollo Safety Regulations safety stickers and their location Located in the cab on the right hand side window (fig.28/B): - DANGER (1) Keep all persons at a safe distance from the vehicle when starting loading operations. (fig.28/B) - DANGER (2) When carrying out maintenance work, block all hydraulic cylinders using safety locks.

  • Page 72: Stickers For Use And Maintenance

    Stickers for use and maintenance On the rear window (fig.34/B) Indicates the direction of clip extraction hindering total ope- ning of the window On the rear window (fig.35/B) (fig.34/B) (fig.35/B) Indicates the emergency exit Under the steering wheel (fig.36/B) AXA 1492 Indicates the obligation to fasten seat-belts when using the vehicle.
  • Page 73 Mod. Apollo Safety Regulations B/52...
  • Page 74 GETTING TO KNOW AND USING THE VEHICLE - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 75 Mod. Apollo Getting to Know and Using the Vehicle - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 76 EVEry modification madE to thE VEhiclE lEads to a nEw VErification of conformity with thE 2006/42/Ec machin- Ery dirEctiVE this procEdUrE is also Valid in thE casE of rEpairs with non-oriGinal sparE parts. IT IS prOHIbITED TO OpErATE If THIS mANUAL HAS NOT bEEN rEAD AND UNDErSTOOD THE OpErATOr IS rEqUIrED TO LEArN THE LOCATION AND fUNCTION Of ALL INSTrUmENTS AND CONTrOLS, INDEpENDENT Of HIS Or HEr ExpErIENCE IN...

  • Page 77: General Warnings

    Mod. Apollo Getting to Know and Using the Vehicle GENERAL WARNINGS - ATTENTION - ATTENTION The vehicle should be used exclusively by competent, au- The operator must only operate vehicle and its commands when properly seated in the driver’s seat. thorised personnel who have thoroughly read this manual and have been adequately trained as reported in chapter B “General warnings”.

  • Page 78: Hand Signals

    HAND SIGNALS Accessories to hand signals: - The signaller must be easily identified by the operator. - The signaller must wear or hold one or more adequate recognition elements, like: jacket, helmet, sleeves, bracelets, signal paddles. - The recognition elements are bright coloured, preferably one, and reserved exclusively for the signaller. Start The two arms are open horizontally, the Attention...

  • Page 79: Identifying The Vehicle Parts

    Mod. Apollo Getting to Know and Using the Vehicle IDENTIfyING THE VEHICLE pArTS Right side of vehicle 1. Cab 6. Epicycloidal reduction gear 2. Telescopic boom 7. Wheel 3. Right rear view mirror 8. Engine bonnet 4. Right front light 9.

  • Page 80: External Cab Components

    External cab components 1. Left rear view mirror. 2. Front windscreen wipers. 3. Cab door. 4. Upper door window. 5. Door handle. 6. Rear window / emergency exit. 7. Rear windscreen wiper. 8. Revolving light outlet. Internal cab components 1. Seat. 2.

  • Page 81: Getting In And Out Of The Driver's Cab

    Mod. Apollo Getting to Know and Using the Vehicle GETTING IN AND OUT Of THE DrIVEr’S CAb Before entering the cab, make sure that your hands and shoes are clean and dry to prevent slipping and falling. Only use the handles provided (fig.1/C Pos.”1”, “2”, “3”) to climb into the cab;...

  • Page 82: Opening The Door Window

    OpENING THE DOOr WINDOW (fig.3/C Pos.”1”) - Lower the handle to open (fig.3/C Pos.”4”), turning it counter-clockwise and pushing the window outward. - To block the window in the permanent open position, push the window pin (fig.3/C Pos.”1”) inside the pin lock (fig.3/C Pos.”2”), using slight pressure.

  • Page 83: Rear Emergency Exit

    Mod. Apollo Getting to Know and Using the Vehicle rEAr EmErGENCy ExIT (Fig.6/C pos.”1”) The emergency exit is identified and marked on the rear window. - In case the window must be opened completely, slide out the locking pin (fig.6 /C Pos.”2”) and push the win- dow outward.

  • Page 84: Technical Documentation Pocket

    COUrTESy COmpArTmENT (fig.10/C Pos.”1”) TECHNICAL DOCUmENTATION pOCKET (fig.10/C Pos.”2”) Technical documents must be kept in their pocket located on the internal side of the cab entry door (fig.10/C Pos.”2”). The use and maintenance manual and the parts catalogue must always be available inside the vehicle for quick reference. - attEntion: The user’s manual and the parts catalogue are an integral part of the vehicle and must always be kept with it, even...

  • Page 85: Seat

    Getting to Know and Using the Vehicle SEAT (Fig.12/C) diEci supplies different seat models depending on client requirements. The vehicle is equipped with a safety system called “man in” which uses an electrical micro switch in the driver’s seat. This micro switch is located inside the seat cushion (fig.12/C Pos.”A”).

  • Page 86: Seat Belts

    - To adjust backrest inclination, move lever “E” (fig.14/C) and push back on the backrest. The backrest will auto- matically adapt to the Operator’s body. - The armrest can be completely raised or lowered using a circular movement that involves the whole armrest (fig.14/C).
  • Page 87 Mod. Apollo Getting to Know and Using the Vehicle - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/14...

  • Page 88: Interior Cab Instruments

    INTErIOr CAb INSTrUmENTS (fig.16/C) (fig.16/C) Dashboard with air-vents 13. Attachment/accessories control lever 14. Load monitoring display Adjustable steering shaft Right dashboard 15. Left dashboard Steering wheel adjustment lever 16. Gear lever Boom joystick 17. Multi-function lever “INCHING” pedal 18. Central dashboard Brake pedal 19.

  • Page 89: Central Dashboard - Indicator Lights

    Mod. Apollo Getting to Know and Using the Vehicle CENTrAL DASHbOArD - INDICATOr LIGHTS (fig.17/C) (fig.17/C) Spia luci abbaglianti Spia luci abbaglianti Spia luci abbaglianti Non usata Full beam headlights indicator light (Blu) Not used Non usata Non usata (Blu) (Blu) (Blue) Spia luci abbaglianti...

  • Page 90: Central Dashboard Instrument Use

    CENTrAL DASHbOArD INSTRUMENT USE (fig.18/C) Spia luci abbaglianti Non usata (fig.18/C) (Blu) Spia Indicatori di direzione Non usata fuel level indicator instrument Engine water temperature instrument (Verde) Spia preriscaldo candelette Non usata (Gialla) The instrument hand indicates the quantity of diesel present During normal use, the temperature hand moves from the in the tank at any given moment.

  • Page 91: Dashboard With Instruments - Left Dashboard

    Mod. Apollo Getting to Know and Using the Vehicle DASHbOArD WITH INSTrUmENTS - Left dashboard (Electrical switches, indicator lights and control levers, standard) (fig.19/C) (fig.19/C) revolving light switch (yellow) parking brakes switch (red) Consent to cab internal ventilation (green) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 92: Dashboard With Instruments - Right Dashboard

    DASHbOArD WITH INSTrUmENTS - right dashboard (Electrical switches, indicator lights and control levers, standard) (fig.20/C) (fig.19/C) rear windscreen wiper switch (green) front windscreen wiper switch (green) Emergency lights (direction indicators on) (red) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/19...
  • Page 93 Mod. Apollo Getting to Know and Using the Vehicle Emergency button (fig.29/C Pos.”1”) The vehicle is equipped with an emergency stop device that al- lows to avoid situations of imminent danger or danger in progress. By pressing the emergency button (fig.29/C Pos.”1”) the thermal motor switches off and the vehicle stops.

  • Page 94: Ignition Switch

    If the engine does not start, consult the “maintenance” With the motor started, the automatic parking brake disen- chapter of this manual and contact a diEci service centre. gages. Before starting up the vehicle, always verify that the parking brake has been manually engaged using its switch.

  • Page 95: Dashboard Levers

    Mod. Apollo Getting to Know and Using the Vehicle DASHbOArD LEVErS forward / reverse gear selection lever This lever “1” (fig.31/C) allows the user to change direction and use the horn. On the dashboard, the indicator lights that indicate the direction in which the vehicle is travelling light up (fig.

  • Page 96: Multi-Function Lever

    mULTI-fUNCTION LEVEr Direction indicators - Pull the lever towards you to signal a turn to the right (fig.34/C Pos.”R”). - Push it forward to indicate a curve to the left (fig.34/C Pos.”L”). The indicators only function when the instruments are powered. An indicator light on the central dashboard signals the acti- vation of the direction indicators.

  • Page 97: Pedals

    - attEntion: In the event of limited use of the pedal, periodically check that it is working properly. Contact a diEci service centre in the event of a problem. ”INCHING” pEDAL (fig.36/C Pos.”3”) The pedal allows for slow, precise movements forward even when the engine is running at a high RPM.

  • Page 98: Parking Brake

    9. The test should not last for more than 20 seconds. 10. If during the test, the vehicle has not moved have the brake checked at a diEci service centre. - attEntion: In the event the parking brake fails do not use the vehicle.

  • Page 99: Spirit Level

    Mod. Apollo Getting to Know and Using the Vehicle SpIrIT LEVEL (fig.40/C) The spirit level (fig.40/C Pos.”1”) is located to the right of the operator. It is used to verify the proper levelling of the vehicle. The air bubble must be at centre of the level; it must not be further than 2°...

  • Page 100: Boom Control Lever

    bOOm CONTrOL LEVEr (fig.50/C pos.”1”) This lever is found to the right of the operator (fig.50/C Pos.”1”). It is used to manoeuvre the boom and its extremities. - attEntion: Before using the boom make sure that the surrounding area is free. Make sure that the loads to be raised correspond with the capacity diagrams of the vehicle.
  • Page 101 Mod. Apollo Getting to Know and Using the Vehicle 3 in 1 proportional Extension Joystick (Standard version) (fig.51/C) Before each manoeuvre, press and hold down control lever “A” (fig.51/C). Descent Raising boom manoeuvre: - Pull joystick “b”(fig.51/C) backward to raise the boom. - Pull joystick “b”...

  • Page 102: Service Control Lever

    SErVICE CONTrOL LEVEr. With 3 in 1 distributor installed, the vehicle is equipped with a second Joystick (fig.52/C pos.”A”) to control the services. To make movements: - Grip the Joystick “A” (fig.52/C), - Press and hold button “B” (fig.52/C) - Move Joystick “A” to the right/left (fig.52/C). - attEntion: before operating the vehicle, ensure that service Joy- stick “A”...
  • Page 103 Mod. Apollo Getting to Know and Using the Vehicle 4 in 1 proportional Control Extension Joystick On-Off Services (fig.53/C) Before each manoeuvre, press and hold down control lever “A” (fig.53/C). Descent Raising boom manoeuvre: - Pull joystick “b”(fig.53/C) backward to raise the boom. - Push the joystick “b”...
  • Page 104 4 in 1 proportional Control Extension Joystick proportional services (fig.54/C) Before each manoeuvre, press and hold down the “man in” control lever “A” (fig.54/C). boom manoeuvre: - Pull joystick “1” (fig.54/C) backward towards the letter “B2” (fig.54/C), to raise the boom. - Push the joystick “1”...
  • Page 105 When the instruments are switched on, the device runs an automatic test. All LEDs switch on, indicators move and an audible signal is heard. If this is not the case, contact the diEci after-sales network immediately. (fig.58/C) (fig.59/C) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 106 Alarm re-entry push button (fig.60/C Pos.”1” - fig.61/C Pos.”1”) The button can be positioned on the dashboard (fig.60/C Pos.”1”) or on joystick (fig.61/C Pos.”1”) depending on the vehicle models. When the load limit is reached (fig.62/C Pos.”C1”), the device automatically blocks all vehicle movements, activating the alarm re-entry push button.
  • Page 107 Mod. Apollo Getting to Know and Using the Vehicle Override selector - attEntion - (fig.63/C Pos.”1”) These operations can only be performed by qualified personnel that has been authorised by - attEntion - the Safety manager. The override selector can only be used after having attempted restoring the safe conditions by using the Alarm re-entry push button.

  • Page 108: Vehicle Functions Selector

    The attachments applicable to the vehicles in question refer to the diEci price list. Select the attachment by turning the key. The selector is a type of key that provides the Safety Manager with the possibility of removing the key after having selected the tool, not allowing anyone else to use the selector.

  • Page 109: Anti-Tipping Device Check

    INTErrUpT WOrK UNTIL rEpAIrED. Every 100 hours of functioning, a test must be carried out during routine maintenance with load to check the efficiency of the device. This test can only be carried out by a diEci authorised workshop. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 110 STEErING SELECTOr (fig.67/C Pos.”1”) By moving the lever (fig.67/C Pos.”A”) 3 types of steering are obtained: 1 - Normal steering - (fig.69/C) This type of steering allows for frONT steering only. To activate front steering, move lever “1” (fig.67/C) to po- sition “2”...

  • Page 111: Front Windscreen Wiper Controls

    Mod. Apollo Getting to Know and Using the Vehicle frONT WINDSCrEEN WIpEr CONTrOL (fig.71/C Pos.”1”) - Use the selector to activate (fig.71/C Pos.”1”). The selector indicator light switches on to indicate successful activation. - attEntion: Worn blades may obstruct vision and scratch the glass. rEAr WINDSCrEEN WIpEr CONTrOL (fig.71/C Pos.”2”) - Use the selector to activate (fig.71/C Pos.”2”).

  • Page 112: Internal Cab Ventilation

    INTErNAL CAb VENTILATION To activate ventilation, press the push button (fig.73/C Pos.”1”). The positions indicate, respectively: - Off - First speed - Second speed - To open the air vents (fig.74/C, fig.75/C, pos.”1”) press down on one side of the vent and adjust the air flow direction with the tabs or turning the vent itself.
  • Page 113 Mod. Apollo Getting to Know and Using the Vehicle AIr CONDITIONING (OpTIONAL) System operation: 1. Check that all doors and windows are closed. 2. Ensure that the heater is switched off by turning the knob downwards. 3. With the engine on, switch on the air conditioning (fig.77/C Pos.”1”) and the fan (fig.77/C Pos.”2”).

  • Page 114: Revolving Light Switch

    rEVOLVING LIGHT SWITCH (fig.80/C Pos.”3”) The revolving light must always be positioned above the dri- ver’s cab (fig.81/C Pos. “2”) and must always be in operation both at the work site and when driving on roads. - Position the revolving light on the driver’s cab (fig.81/C Pos.”2”).

  • Page 115: Boom Head Light Switch (Optional

    Mod. Apollo Getting to Know and Using the Vehicle bOOm HEAD LIGHT SWITCH (OpTIONAL) (fig.84/C Pos.”1”) Use the switch (fig.84/C Pos.”1”) to turn on the boom head light (fig.85/C Pos.”1”). The indicator light switches on to indicate successful activation. Two work lights, one on the right side and the other on the left side of the boom, can be installed upon client request.

  • Page 116: Boom Head Solenoid Valve (Optional

    bOOm HEAD SOLENOID VALVE (OpTIONAL) (fig.91/C Pos.”1”) The switch is only installed in the presence of the boom head solenoid valve (fig.91/C Pos.”1”). When using the solenoid valve it is possible to have divided hydraulic controls on the boom head. - Activate the push button (fig.90/C Pos.”A”) to power the solenoid valve, which will deviate oil flow.

  • Page 117: Rear Hydraulic Sockets (Optional

    Mod. Apollo Getting to Know and Using the Vehicle rEAr HyDrAULIC SOCKETS (OpTIONAL) (fig.93/C Pos.”1”) Located at the rear of the vehicle (fig.93/C Pos.”1”). - Press the relative switch to deviate oil to the rear hydraulic sockets (fig.92/C Pos.”1”). The indicator light on the same switch indicates start-up.

  • Page 118: Dump Body Lowering (Optional

    DUmp bODy LOWErING (OpTIONAL) The dump body lowering switch controls the solenoid valve which causes the discharging of the rear hydraulic socket and consequently the return of the extension of raising/lowering cylinder. Activate dump body lowering using the relevant switch (fig.96/C pos.”A”).

  • Page 119: Water Heater (Optional

    The heater is connected to its own control unit and maintains engine water at a temperature higher than the external temperature (in cold climates). In the event of malfunction contact a diEci service centre. - attEntion: Verify the good conditions of the power supply cable before starting up the device.

  • Page 120: Front Hook

    frONT HOOK (fig.103/C Pos.”A”) If located at the rear of the vehicle, it can have different load capacities depending on client needs. Consult the vehicle registration document to verify front hook load capacity. Capacity is limited for each vehicle by the authorised circu- lating weight, by the towing weight and by the vertical strain of the towing pin.

  • Page 121: Towing Hook

    Mod. Apollo Getting to Know and Using the Vehicle TOWING HOOK (fig.104/C Pos.”A”) If located at the rear of the vehicle, it can have different load capacities depending on client needs. Consult the vehicle registration document to verify rear hook load capacity.

  • Page 122: Courtesy Compartment

    COUrTESy COmpArTmENT (fig.106/C) Located at the front of the vehicle is a courtesy compartment (fig.106/C Pos.”1”). Lift the front of the guard to open the compartment (fig.106/C Pos.”2”). The compartment can be padlocked with key/combination using own set-ups (fig.106/C Pos.”3”). In case of maintenance of front axle the compartment bottom can be removed by loosening the bolts.

  • Page 123: Towing The Vehicle

    Mod. Apollo Getting to Know and Using the Vehicle TOWING THE VEHICLE The vehicle may only be towed in an emergency and at low speed (max 4 km/hour) and for short distances (max 500 m). The operations to be carried out are as follows: - Put the gear in neutral.
  • Page 124 prOCEDUrE fOr pUTTING THE VEHICLE IN NEUTrAL AND ExCLUDE THE NEGATIVE pArKING brAKE putting the gear shift in neutral 1. Switch the engine off. 2. Turn the lever (fig.142/C Pos.”1”) of the hydraulic valve on the hydrostatic motor counter clockwise towards the vehicle cab, bringing it to the closed position.
  • Page 125 Mod. Apollo Getting to Know and Using the Vehicle Disengaging the negative parking brake with the engine stopped 1° Loosen the screws on both sides (fig.143/C-144/C pos.”1”) of the centre part of the front axle (Do not com- pletely loosen the screws; loosen them only enough so that described in point 2 can be carried out).

  • Page 126: Catalytic Purifier (Optional

    Every 300 working hours the purifier must be cleaned: drain the water and clean the inside for a few minutes using a pressurised jet. diEci also provides the additive TAM which, if added to the water at every change, helps to keep the purifier clean.
  • Page 127 Mod. Apollo Getting to Know and Using the Vehicle - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/54...
  • Page 128 - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/55...
  • Page 129 Mod. Apollo Getting to Know and Using the Vehicle - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/56...
  • Page 130 - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/57...
  • Page 131 Mod. Apollo Getting to Know and Using the Vehicle - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/58...

  • Page 132: User Instructions And Getting To Know The Vehicle

    USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE integrated devices “central dashboard” - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/55...
  • Page 133 Mod. Apollo getting to Know and Using the vehicle integrated devices every modification made to the vehicle leads to a new verification of conformity with the 98/37 machinery di- rective. “ “ this procedUre is also valid in the case of repairs with non-original spare parts.

  • Page 134: Speedometer (Optional

    The following functions will be shown on the display: - Timer (6 characters of which one a decimal point plus hourglass) (fig.200/C pos.”C”). - Clock (4 characters) (fig.200/C pos.”A”). - Speedometer (3 characters of which one a decimal point plus km/h, m/h and mph) (fig.200/C pos.”C”). - Hodograph (6 characters of which one a decimal point plus km and miles) (fig.200/C pos.”C”). - Neutral gear engaged (fig.200/C pos.”B”). - Engine errors (Large E flashing + 3 characters at top) (fig.200/C pos.”A”, fig.200/C pos.”B”, fig.200/C pos.”C”) - Service (Large S flashing + n° hors missing to service) (fig.200/C pos.”A”, fig.200/C pos.”B”) COL1 DP5 Vkmip/h X11 X9 X7 X5 (fig.200/C) Speedometer (optional) The speedometer allows to display the speed of the vehicle in real time. Hodograph (optional) The hodograph allows to display the kilometres travelled by the vehicle.

  • Page 135: Buttons

    Mod. Apollo getting to Know and Using the vehicle integrated devices (fig.201/C) bUTTONS There are two integrated buttons on the panel: - Button “1” (fig.201/C) temporarily prevents the acoustic signal (buzzer) of the anti-tipping system, anti-tipping system test. - Button “2” (fig.201/C) changes the display. Changing display visualisation By pressing key ”2” (fig.201/C) display visualisation is changed cyclically following the logic below: 1. Timer and clock. 2. Speed and clock. 3. Hodograph and clock. 4. Timer and clock. The normal visualisation of the display will be Clock and Hour counter.

  • Page 136: Dashboard Instrument Initial Check

    DASHbOARD INSTRUmENT INITIAL CHECK On switch-on, the panel switches some indicator lights, the buzzer and all segments of the display on for the duration of 1.5. seconds. The tables are shown below (fig.202/C) that contain all dashboard indicator lights and their behaviour at the time of the check. The instruments (fig.203/C) carry out an initial check by moving the pointers and temporary switch-on of the corresponding LED. The LCD carries out complete temporary switch-on of all symbols that can be represented. INITIAL INITIAL INITIAL INSTRUmENTS LEDS LEDS CHECK CHECK CHECK (fig.203/C) (fig.202/C) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/59...

  • Page 137: Anti-Tipping System Test

    Mod. Apollo getting to Know and Using the vehicle integrated devices ANTI-TIppING SYSTEm TEST (fig.204/C) Press and hold button “1” (fig.204/C) for 2 seconds, during normal functioning of the instrument, to carry out the anti-tipping system test. The test consists in: 1. Indicator in start position 1st Green sector. 2. Indicator in end position 2nd Red sector. 3. Indicator in start position 1st Green sector. 4.

  • Page 138: General Alarm Led

    GENERAL ALARm LED The emergency indicator light/general alarm occur: - in the event of engine error - if one of the indicator lights indicated in the table below should switch on - in the event of engine overrevving Engine error The engine has an electronic control unit that communicates directly with the central dashboard.

  • Page 139: Engine Errors

    Mod. Apollo getting to Know and Using the vehicle integrated devices Engine errors The engine errors are signalled by the switch-on of the “general alarm LED” with acoustic signal (buzzer) lasting 1.5 seconds and display of the error code on the LCD (fig.206 Pos.”3”). The error will remain displayed until the operator presses key “1” (fig.206/C) or “2” (fig.206/C) for 3 sec. The “general alarm indicator” will stay on until the error has ceased. Pressing button “1” (fig.206/C) or “2” (fig.206/C) for 3 seconds, the error will no longer be displayed, but will be kept in the memory. Before displaying the second error, wait for 1 second. The presence of the error will be indicated by the buzzer for 1.5 seconds and the new error will be shown on the display. The same procedure must be used for all successive errors. (fig.206/C) Vkmip/h Errors menu Press and hold buttons “1” (fig.206/C) and “2” (fig.206/C) simultaneously for 3 seconds to access the Errors menu. Pressing right button “2” quickly (less than 3 seconds) passes to successive error, when the end is reached the wording “ESC” will appe-...
  • Page 140 Below an errors menu scrolling on display example. Vkmip/h (fig.207/C) Vkmip/h Vkmip/h (fig.208/C) In case of no errors to display, the last will directly be displayed with the writing “ESC”. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/63...

  • Page 141: Service

    Mod. Apollo getting to Know and Using the vehicle integrated devices SERVICE On reaching the SERVICE on the LCD, the letter “S” will be shown (fig.209/C pos.”2”) with the hours corresponding (fig.209/C pos.”1”) to the SERVICE. Display will only occur on switch-on of the dashboard for a time of 10 seconds with letter “S” flashing. Vkmip/h (fig.209/C) The hour count is managed from the panel. Every 300 hours the letter “S” (flashing) must always be shown at every switch-on along with the service interval reached (e.g. 300,600,900 ….) as shown in the table. The service message will deactivate automatically after 20 hours have passed from display of the voucher. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 142: Errors List

    ERRORS LIST - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/65...
  • Page 143 Mod. Apollo getting to Know and Using the vehicle integrated devices ERRORS LIST - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/66...
  • Page 144 ERRORS LIST - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/67...

  • Page 145: Anti-Tipping Device Errors

    Mod. Apollo getting to Know and Using the vehicle integrated devices ANTI-TIppING DEVICE ERRORS The errors of the anti-tipping device are displayed in place of the clock. The displayed message will be of “Er : nn” type where “Er” means “error” and “nn” indicates the identification number (e.g. “ER:64”). General panel errors Alarm Description code Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) Hour meter message error (10FF80E3) SARL response error, different response value Calibrating pin no longer connected during calibration Errors inside panel...
  • Page 146 Alarm Description What to do code Load cell A: Contact the after-sales technical assistance Thermal calibration not present error Load cell A: Contact the after-sales technical assistance Check error on LIN bus message Load cell A: Contact the after-sales technical assistance CRC error of transmitted data Load cell A: Contact the after-sales technical assistance...
  • Page 147 Mod. Apollo getting to Know and Using the vehicle integrated devices - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. C/70...

  • Page 148: Maintenance And Registration

    MAINTENANCE AND REGISTRATION - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 149 Mod. Apollo Maintenance and Registering EvERy Modification MadE to thE vEhiclE lEads to a nEw vERification of confoRMity with thE 2006/42/Ec MachinERy diREctivE this pRocEduRE is also valid in thE casE of REpaiRs with non-oRiginal spaRE paRts. ANy pROCEDuRES OR MAINTENANCE OpERATIONS NOT DESCRIbED IN ThIS MANuAl MuST ONly bE CARRIED OuT by AuThORISED wORkShOpS AND quAlIfIED pERSONNEl.

  • Page 150: Maintenance Prescriptions

    2 - provide the model and chassis serial number of the the routine maintenance operations described in this manual vehicle. at an authorised diEci dealer in accordance with the main- 3 - Indicate the purchase date and working hours. tenance schedule provided.
  • Page 151 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 152: Declaration Of Vibratory Emissions

    The declared vibration emission value complies with standard EN 12096 DEClARATION Of fIRST INSpECTION by MANufACTuRER diEci s.r.l. declares that every vehicle produced in its facto- ries undergoes static and dynamic inspections before being placed on the market in order to verify proper operation and compliance with all relative European directives.

  • Page 153: Identifying The Vehicle Parts

    Mod. Apollo Maintenance and Registering IDENTIfyING ThE vEhIClE pARTS Right side of vehicle 1. Cab 9. Right rear light 2. Telescopic boom 10. Fuel tank 3. Right rear view mirror 11. Battery isolator switch 4. Right front light 12. Hydrostatic oil filter 5.
  • Page 154 IDENTIfyING ThE vEhIClE pARTS Inside engine bonnet 1. Air filter 4. Engine control box / Engine fuses 2. Battery 5. Diesel Engine 3. Water/oil radiator 6. Cooling fan - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 155: Maintenance And Registration Schedule

    Mod. Apollo Maintenance and Registering MAINTENANCE AND REGISTRATION SChEDulE Maintenance operations to be carried out are listed on the left; the graphics detail the time period in hours of the part to be serviced. The asterisk ( ) indicates maintenance in the event of the vehicle’s use in special conditions. The table “Inspections before maintenance”...
  • Page 156 periodical After After After After After After 100h 300h 500h Inspections 1000h Alternator belt check Decal check Electrical system check, anti-tipping device electronic test Ensure radiator is not clogged Check radiator water level. Check battery electrolyte level Check gear oil level braking system oil level check Check differential...
  • Page 157 Mod. Apollo Maintenance and Registering Routine After After After After After After 1000h 1200h periodical 100h 300h 500h maintenance Or 2 years Or 2 years Oscillating axles bushes greasing (if present) lubrication of cross and Cardan transmission shafts lubrication of boom sliders lubrication of front and rear articulated pins...
  • Page 158 Routine After After After After After After 1000h 1200h periodical 100h 300h 500h maintenance Or 2 years Or 2 years Complete replacement air filter Hydrostatic oil filter replacement Replace hydraulic oil suction filter Replace diesel fuel filter. Replace cab filter Replace engine oil filter Replace diesel separator filter.

  • Page 159: Capacity Of Parts To Lubricate

    OF PARTS TO LUBRICATE” IN ChAPTER “G”- ”VEhICLE TEChNICAL DATA AND TEChNICAL FEATURES”. diEci DEClINES All lIAbIlITy If OIlS DIffER- ENT TO ThOSE RECOMMENDED ARE uSED. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 160: Engine

    ENGINE bONNET OpENING (fig.1/D) The engine bonnet is equipped with an outer locking handle (fig.1/D Pos.”1”). To open: - Insert the key in the lock (fig.1/D Pos.”2”) and turn clock- wise/counter-clockwise to engage/disengage the lock. - Press button/lock (fig.1/D Pos.”2”) to release the bonnet with the lock disengaged.

  • Page 161: Pedals

    - Clean any spillage. A slight lowering of the level is due to normal consumption of brake pads. If the brake pedal seems too ‘elastic’, contact your diEci dealer to have this fault corrected. - attEntion: Do not press the brake pedal until top-up has been completed.

  • Page 162: Parking Brake

    - attEntion: In the event the parking brake fails do not use the vehicle. If the brake is not effective, contact your diEci dealer to have this fault corrected. Unauthorised modifications of the rear axle ratio, the vehi- cle weight, or wheel and tyre dimensions may compromise proper functioning of the parking brake.

  • Page 163: Hydraulic Oil Level

    “maintenance work under way”. - Remove the top up cap (fig.9/D Pos.”1”) and pour in the diEci recommended oil. Top up the quantity necessary to bring it back to level. Routine maintenance should be carried out at the prescribed intervals.

  • Page 164: Changing Hydraulic Oil And Replacing Filters

    ChANGING hyDRAulIC OIl AND REplACING fIlTERS Routine maintenance should be carried out at the prescribed intervals. Inside the tank there is a mesh filter (fig.12/D Pos.”3”). This pre- vents any hazardous particles from entering the hydraulic system. The replacement of hydraulic oil and internal tank filters must always be carried out in order.

  • Page 165: Hydrostatic Oil Filter

    7. Clean the filter support with a clean cloth which will not leave felt, making sure the old sealing ring is removed. 8. Take the new diEci-approved filter. Lubricate with the same oil as used on the oil seal gasket.

  • Page 166: Fuel Tank

    fuEl TANk (Fig.22/D Pos.”1”) Cleaning For correct cleaning: 1. Stop the vehicle on a flat, level surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.

  • Page 167: Radiator Water / Oil / Intercooler

    (fig.26/D) If frequent top ups are necessary in normal working condi- tions, verify that there are no cooling system leaks. Contact a diEci after-sales centre if problems arise. - attEntion - Use demineralised water to fill the cooling system. Cal- careous water may cause incrustations and premature system ageing.
  • Page 168 Replacing cooling liquid For correct replacement of cooling liquid: 1. Stop the vehicle on a flat surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.

  • Page 169: Air Filter

    Mod. Apollo Maintenance and Registering AIR fIlTER (fig.29/D Pos.”1”) Cartridge Cleaning / Replacement An air filter in poor conditions can cause a reduction in pow- er, excessive fuel consumption and shorten engine life. Filter clogging is signalled by an indicator light found on the left dashboard (fig.30/D Pos.”1”);...
  • Page 170 For correct cleaning: 1. Stop the vehicle on a flat, level surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3. Open the bonnet. 4. Push the two block hooks towards the cab (fig.31/D Pos.”1”) to free the filter cover.

  • Page 171: Cab Ventilation Filter Replacement

    - attEntion: If the ventilation system malfunctions, check for filter clogging. In the event that malfunctions persist even after filter re- placement, contact a diEci service centre. - attEntion: Do not use the vehicle without a cab filter. Dust that enters the cab can cause health risks for the operator and ventilation system malfunction.

  • Page 172: Air Conditioning (Optional

    AIR CONDITIONING (OpTIONAl) Cleaning the system 1 Remove the protective carter (fig.41/D Pos”1”). 2. Clean the condenser (fig.41/D Pos”2”), directing the compressed air, at a maximum pressure of 7 bar, throu- gh the radiant mass, from the side opposite the normal air flow (fig.41/D).

  • Page 173: Cylinder Block Valves

    If the boom continues to move even after the motor stops, the boom raising cylinders are faulty. Repair the defect as quickly as possible, contact a diEci service centre. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 174 If the forks continue to lower or move after the engine is switched off, the block valve is faulty. Repair the defect as quickly as possible, contact a diEci service centre. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.

  • Page 175: Reducers And Differential Axles

    Mod. Apollo Maintenance and Registering REDuCERS AND DIffERENTIAl AXlES Figures illustrated are only an indication and may not corre- spond to those parts mounted on your vehicle. References made to the maintenance inlets, refer to pages, (fig.56/D-(fig.57/D), where two standard axles have been described for more accurate identification.
  • Page 176 Epicycloidal reduction gear Oil change (fig.53/D - fig.54/D - fig.55/D) 1. Stop the vehicle on a flat, level surface with differential oil still hot. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.
  • Page 177 Mod. Apollo Maintenance and Registering fRONT DIffERENTIAl AXlE Drain plug and oil level Oil drain cap vent cap Greasing nipple Oil cap (fig.56/D) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/30...
  • Page 178 REAR DIffERENTIAl AXlE Drain plug and oil level Oil drain cap vent cap Greasing nipple Oil cap (fig.57/D) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/31...

  • Page 179: Boom Sliding Blocks

    - attEntion: Extend the boom completely and examine its surface. Only use lubricants indicated in diEci tables. Different lubri- cants may cause serious damage to sliding surfaces. In the event that the layer of grease is thin or presents impurities (sand, dust, shavings, etc.) proceed as follows:...
  • Page 180 - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/33...

  • Page 181: Greasing Nipples

    Mod. Apollo Maintenance and Registering GREASING NIpplES One extension telescopic booms. (fig.68/D) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/34...
  • Page 182 GREASING NIpplES Transmission shafts and differential axles front transmission shaft Rear transmission shaft Differential axle Epicycloidal reduction gear (fig.69/D) - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/35...

  • Page 183: Battery Isolator Switch

    Mod. Apollo Maintenance and Registering bATTERy ISOlATOR SwITCh (fig.78/D Pos.”1”) The battery isolator switch is located in the rear of the en- gine compartment Its function is to cut off power to the elec- trical system, opening the circuit on the negative pole. - Turn the handle moving it to horizontal position to open the circuit and disconnect electric power supply.

  • Page 184: Fuses

    fuSES (fig.80/D Pos.”1”) Main control unit The general electric circuit is protected by fuses located on the general electronic card (fig.80/D Pos.”1”). Access the electronic card by removing the left plastic under the dashboard, removing its screws. In the event of an electrical malfunction, fuse conditions must be verified as the first troubleshooting operation.

  • Page 185: Lighting

    Mod. Apollo Maintenance and Registering lIGhTING Vehicle lighting must always be efficient and functioning prop- erly. Proper lighting function must be checked daily. If the light- ing body is damaged in any way, replace the damaged part immediately. Burnt light bulbs should be replaced immediately. fRONT lIGhT (fig.82/D) The front light is composed of a direction indicator, a posi-...

  • Page 186: Rear Light

    REAR lIGhT (fig.86/D) The rear light is composed of a reverse light (21W) (fig.89/D Pos.”1”), rear red light (5W) (fig.89/D Pos.”2”), a stop light (21W) (fig.89/D Pos.”3”), and a direction indicator (21W) (fig.89/D Pos.”4”). To access the bulbs: - Switch off the vehicle and use the battery isolator to cut- out electrical power.
  • Page 187 Mod. Apollo Maintenance and Registering pRElOAD AND TORquE TAblE fOR ClASS 1 NuTS AND bOlTS Categories of fine pitch bolts and nuts 10.9 12.9 preload tightening preload tightening preload tightening preload tightening preload tightening preload tightening torque torque torque torque torque torque 0.10...
  • Page 188 pRElOAD AND TORquE TAblE fOR ClASS 2 NuTS AND bOlTS Categories of wide pitch nuts and bolts 10.9 12.9 tightening tightening tightening tightening tightening tightening preload preload preload preload preload preload torque torque torque torque torque torque 0.10 4874.7 4.24 6093.4 5.30 7312.1...
  • Page 189 Mod. Apollo Maintenance and Registering TORquE TAblE fOR hyDRAulIC fITTINGS 60° oval insert - bSp thread ThREAD 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1”-11 1”1/4-11 1”1/2-11 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 60° oval insert - METRIC thread ThREAD 10x1 12x1,5...

  • Page 190: Troubleshooting

    Make sure “User Instructions” and “Safety Regulations” have been read and clearly understood before attempting any repair work on the vehicle. This symbol means that the trouble can NOT be remedied without the assistance of an authorised DIECI service repair shop. GROup...
  • Page 191 Mod. Apollo Maintenance and Registering TROublE ShOOTING GROup TROublE pRObAblE CAuSE REMEDy Level of hydraulic oil insufficient Check the level of hydraulic oil Parking brake on Disengage the brake hyDRAulIC The vehicle does not move TRANSMISSION in any direction. SySTEM Repair or replace the transmission Trasmissione idrostatica in avaria Electric circuit damaged...
  • Page 192 TROublE ShOOTING GROup TROublE pRObAblE CAuSE REMEDy Safety systems have Refer to the chapter entitled been activated “Getting to know the vehicle” Check fuses and Electrical system failure the electrical system hydraulic oil level Top up in tank insufficient The vehicle will not lift load Relevant hydraulic pump failure Repair or replace pump TElESCOpIC...

  • Page 193: How To Write Out The Service Register

    Inspections and periodic tests, together with maintenance jobs must be carried out by especially employed experts, or by a repair shop authorised by the manufacturer diEci s.r.l. The employer/user of the machine must register the results of the inspections in the Service Register, or have personnel trai-...

  • Page 194: Machine Details

    MAChINE DETAIlS Manufacturer: dieci s.r.l. Model: ..................serial number ..........Year ......Equipment code ..............serial number ..........Year ......Max. capacity [kg]: .................................... Equipment code ..............serial number ..........Year ......Max. capacity [kg]: .................................... Equipment code ..............serial number ..........Year ......
  • Page 195 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/48...

  • Page 196: Record Of Scheduled Inspections And Maintenance Work

    - attEntion - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 197 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/50...
  • Page 198 - attEntion - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 199 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/52...
  • Page 200 - attEntion - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by diEci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 201 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/54...
  • Page 202 REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - attEntion - - attEntion - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 203 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/56...
  • Page 204 REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - attEntion - - attEntion - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 205 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/58...
  • Page 206 REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature REGulAR MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - attEntion - - attEntion - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided.
  • Page 207 Mod. Apollo Maintenance and Registering - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle. D/60...
  • Page 208 ElEctrical diagrams and circuits...
  • Page 209 Mod. Apollo Wiring diagrams and circuits...
  • Page 210 BASE SYSTEM KEY - DWG. N° E25800-055F NAME DESCRIPTION SHEET A100 Can checker A128 EGR ENGINE PITCH A131 ECU CONTROL UNIT A135 Actuator rack control unit A148 Actuator relay A149 Main relay A158 Left acoustic diffuser A159 Right acoustic diffuser A164 Radio A202...
  • Page 211 Mod. Apollo Wiring diagrams and circuits BASE SYSTEM KEY - DWG. N° E25800-055F NAME DESCRIPTION SHEET DIPPED BEAM HEADLIGHT FUSE 10A FRONT WINDSCREEN WIPER FUSE 15A REAR WINDSCREEN WIPER FUSE 15A OPTIONAL POWER SUPPLIES FUSE 15A FRONT WORK LIGHTS FUSE 10A REAR WORK LIGHTS FUSE 10A BASKET FUSE F7.5A HEATING FAN FUSE 15A...
  • Page 212 BASE SYSTEM KEY - DWG. N° E25800-055F NAME DESCRIPTION SHEET INTERMITTENCE K144 Pre-heat relay K145 Starting relay KT77 Services relay RELAY RELAY M106 Fuel pump M120 STARTER MOTOR M147 Pneumatic seat M149 Front windscreen washer M150 Rear windscreen washer M151 Air conditioning Heating M157...
  • Page 213 Mod. Apollo Wiring diagrams and circuits BASE SYSTEM KEY - DWG. N° E25800-055F NAME DESCRIPTION SHEET Y139 Parking brake solenoid valve X193 Trailer socket interface X198 Current socket X118 DRIVER POSITION INTERFACE CONNECTOR - MAIN X119 DRIVER POSITION INTERFACE CONNECTOR - MAIN CONTROL UNIT CONNECTOR FUSE AND RELAY CONTROL UNIT CONNECTOR FUSE AND RELAY X141...
  • Page 214 WirE cOlOurs SKY BLUE WHITE ORANGE YELLOW GREY DARK BLUE BROWN BLACK PINK GREEN PURPLE nOtE: WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE, FOR EXAMPLE: G/V - YELLOW/GREEN (HORIZONTAL STRIPES) Y-G- YELLOW-GREEN (VERTICAL STRIPES)
  • Page 215 Mod. Apollo Wiring diagrams and circuits Valid certified copy only...
  • Page 216 Valid certified copy only...
  • Page 217 Mod. Apollo Wiring diagrams and circuits Valid certified copy only E/10...
  • Page 218 Valid certified copy only E/11...
  • Page 219 Mod. Apollo Wiring diagrams and circuits Valid certified copy only E/12...
  • Page 220 Valid certified copy only E/13...
  • Page 221 Mod. Apollo Wiring diagrams and circuits Valid certified copy only E/14...
  • Page 222 Valid certified copy only E/15...
  • Page 223 Mod. Apollo Wiring diagrams and circuits E/16...
  • Page 224 hydraulic circuit - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 225 Mod. Apollo Hydraulic Diagrams and Circuits - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 226 From all liability For damaGe or injury resultinG From such modiFication. to Guarantee your saFety and that oF others, do not modiFy the struc-...
  • Page 227 Mod. Apollo Hydraulic Diagrams and Circuits - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 228 - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 229 Mod. Apollo Hydraulic Diagrams and Circuits - ATTENTION - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of all personnel and your vehicle.
  • Page 230 TECHNICAL DATA TECHNICAL FEATURES...
  • Page 231 E/E* This is only a part of the many accessories and various equipment available for Dieci machines. A* - E* - H* = Measurements referring to optional wheels For information about the entire range of accessories CONTACT US using contact information contained on the rear of the d...
  • Page 232 ENGINE PERFORMANCE Yanmar Yanmar 25.6 50.7 Kw 62.5 Kw Model: YANMAR YANMAR Maximum capacity (kg) 2.500 Maximum power kW (hp): 50,7 (69) 62,5 (85) Maximum lifting height (m) 5,78 Revolutions per minute (rpm): 2500 2500 Maximum horizontal outreach (m) 3,25 Operation: 4 stroke diesel Outreach at maximum height (m)
  • Page 233 Mod. Apollo Technical Data...
  • Page 235 - Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 - Fax . S A T +39 0522 869744 www.dieci.com - E-mail: service@dieci.com...

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