Download Print this page

Potterton Ultra 40 Installation & Servicing Manual

Ultra range of wall mounted fan assisted balanced flue gas boilers

Hide thumbs

Table Of Contents

Table of Contents

Table of Contents
Technical Data
General
Introduction
Regulatory Requirements
Delivery & Kits Available
Gas Supply
Electricity Supply
Air Supply
Flue System
Location of Boiler
Boiler Dimensions and Gas Connection
Water System Schematics
Sealed System Requirements
Installation
Unpack the Boiler
Unpack the Flue Terminal
Rear Flue - Prepare the Wall
Rear Flue - Cut the Flue/Terminal Assembly to Length
Rear Flue - Fit the Flue/Terminal Assembly
Rear Flue - Prepare and Fit the Boiler
Side Flue - Prepare the Wall
Side Flue - Cut the Flue/Terminal Assembly to Length
Side Flue - Flue Extension
Side Flue - Prepare and Fit the Boiler
Side Flue - Fit the Flue/Terminal Assembly
Side Flue - Replace the Fan Assembly
Connect the Gas Supply
Connect the Power Supply Cable
Replace the Expansion Vessel
Connect the Water System and Vent the Boiler
Commissioning
Boiler Controls
Prepare the Boiler for Commissioning
Commission the Boiler
Check the Water System
Replace the Inner Case Front Panel and Expansion Vessel
Balance the System and Adjust the By-Pass Valve
Fit the Case
Final Assembly
Annual Service
Remove the Case
Dismantling Prior to Servicing
Cleaning the Boiler
Reassemble the Boiler
Replace the Case
Lighting Instructions
Replacement of Parts
General Access Prior to Replacement of Parts
Reassemble the Boiler after Replacement of Parts
To Replace the Spark Electrode or Electrode Lead
To Replace the Pilot Injector
To Replace the Pilot Burner
To Replace the Main Burner
To Replace the Overheat Cut-Off Device
To Replace the Fan
To Replace the Air Flow Pressure Switch
To Replace the Main Burner Injector
To Replace the Boiler Thermostat
To Replace the Combustion Chamber Insulation Panels
To Replace the Heat Exchanger
To Replace the Pump Overrun Thermostat
To Replace the Gas Valve
To Replace the Gas Valve Solenoids
To Replace the Ignition Circuit Board
To Replace the Pump
To Replace the Pressure Gauge
To Replace the Safety Valve
To Replace the By-Pass Valve
To Replace the Test Switch
To Replace the Neon Indicator
To Replace the Expansion Vessel
To Replace the Programmer (if Fitted)
Wiring Diagrams
Fault Finding Guide
Exploded View
Short List Spare Parts

Quick Links

Download this manual

Installation & Servicing Manual

Ultra range of wall mounted

fan assisted balanced flue gas boilers

FOR USE WITH NATURAL GAS ONLY

Read these instructions thoroughly before working on the boiler.

Leave these instructions with the User for use on future calls.

Supplied By www.heating spares.co Tel. 0161 620 6677

for the

G.C. Appliance No's.

Ultra 30

41 494 78

Ultra 40

41 494 79

Ultra 50

41 494 80

Ultra 60

41 494 81

Ultra 80

41 494 82

IMPORTANT

405/0302 - 03

Table of Contents

Need help?

Do you have a question about the Ultra 40 and is the answer not in the manual?

Potterton Ultra 40 Installation & Servicing Manual

Quick Links

Need help?

Questions and answers

Related Manuals for Potterton Ultra 40

Table of Contents