Related Manuals for Kessler HTMx
Summarization of Contents
About These Assembly Instructions
Product Designation and Importance
Identifies the torque motor and highlights the critical importance of the assembly instructions for user safety.
Scope of Delivery
Lists the components and documentation included in the product package upon delivery.
For Your Safety
Designated Use and Non-Authorised Usage
Defines the intended application of the motor and outlines the operator's crucial responsibilities for safe operation.
Operator's Responsibility
Outlines the operator's duties for safe operation, accident prevention, and adherence to regulations.
Qualified Technical Staff and PPE
Specifies requirements for personnel undertaking work and lists essential personal protective equipment for hazard mitigation.
Warning Notices and Safety Instructions
Explains warning symbols, hazard levels, and general safety guidelines to prevent accidents and injuries.
Product Information
Product Identification Details
Details how to identify the unit using its type plate, article, and serial numbers.
Transport and Storage
Transport Guidelines and Precautions
Covers safe transport methods, protection during transit, and handling of magnetic field dangers.
Storage Conditions and Protection
Specifies environmental, corrosion, and damage protection requirements for storing the unit.
Assembly
Assembly Overview and Dangers
Introduces assembly, environmental conditions, and specific dangers like electromagnetic fields during installation.
Motor Design and Components
Describes the motor's internal structure, including stator, rotor, shaft, and housing, with diagrams.
Installation Procedures
Details the steps for installing the unit, including surface preparation and safe handling during mounting.
Electrical System and Connections
Covers electrical interfaces, connection types (cable/plug), and necessary safety precautions for wiring.
Hydraulic and Cooling Systems
Outlines requirements for hydraulic lines, fluid handling, and the setup and specifications for the cooling system.
Commissioning
Preparation and Checks
Guides on preparing the unit, checking all connections, and ensuring readiness for initial operation.
Limiting Maximum Current
Details how to limit maximum current during commissioning to prevent machine damage.
During Operation
Media Supply and Coolant Flow Monitoring
Emphasizes the importance of monitoring media supply and coolant flow for reliable and safe motor operation.
Motor Operation and Torque Limits
Discusses safe motor operation, including voltage peaks, torque limits, and magnet temperature considerations.
Oscillation Speeds and Vibrations
Addresses permitted oscillation speeds and potential causes of increased vibrations during motor operation.
Maintenance
Electrical System Maintenance Schedule
Provides a maintenance plan for the electrical system, including tasks and inspection intervals.
Cooling System Maintenance Schedule
Outlines the maintenance plan for the cooling system, detailing checks, filters, and fluid management.
Repairs
Wear and Replacement Parts Information
Instructs users on how to inquire about repairs and replacement parts, specifying required unit details.
Decommissioning
Decommissioning Sequence and Safety
Provides a step-by-step procedure for safely decommissioning the unit, covering electrical and cooling systems.
Disassembly and Disposal Procedures
Details safe methods for disassembling the motor and guidelines for environmentally responsible disposal.
Fault Correction
Fault Diagnosis and Troubleshooting Guide
Offers a systematic approach to diagnosing common motor faults and provides remedies for resolution.
Error Report
Error Reporting Procedure
Outlines the process for reporting unit errors to the manufacturer using a dedicated checklist.
Connections
Connection Overview and Diagram
Illustrates and lists the primary connections (sensor, power, cooling) for the torque motor.
EC Declaration of Conformity
Product Compliance and Standards
Declares the product's adherence to relevant EU directives and applicable harmonized technical standards.
Service and Support
KESSLER Germany and USA Contact Information
Provides contact details for KESSLER's primary service and sales departments in Germany and the USA.
KESSLER International Contacts
Lists contact information for KESSLER service centers in China, Taiwan, and Russia.
Revision Index
Document Revision History
Records changes made to the assembly instructions over time, including dates and modification details.
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