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293 Wright Street, Delavan, WI 53115
Phone: 866-9 PENTEK (866-973-6835)
Fax: 800-426-9446
www.pumps.com
Installation/Operation/Parts
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©2012
OWNER'S MANUAL
PENTEK INTELLIDRIVE
PID10, PID20, PID50
6016 0412
™
866-9PENTEK
(866-973-6835)
PN957 (08/14/12)
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Summarization of Contents
Safety and Important Instructions
Essential Safety Guidelines
Essential safety guidelines for installation, operation, and maintenance.
Description
Drive Specifications and Ratings
Details input voltage, frequency, ambient temperature, output connections, and cable length.
PENTEK INTELLIDRIVE Model Number Structure
Explains the naming convention for PENTEK INTELLIDRIVE models.
Transducer Functionality
Explains how the pressure transducer senses and converts pressure to an electrical signal.
Keypad and Display Operation
Details the functions of the keypad buttons and the LCD display.
Internal Cooling Fan
Describes the thermostatically controlled internal fan for cooling.
Installation
Circuit Breaker and Wire Sizing Guide
Table providing recommended circuit breaker sizes and wire gauges for motor connections.
AWG Wire Sizing Tables for Motors
Provides detailed AWG wire sizing for various motor types and cable lengths.
Drive Mounting Instructions
Step-by-step guide on how to physically mount the PENTEK INTELLIDRIVE unit.
Wiring the Drive: Input and Motor Connections
Instructions for connecting input power and motor wires to the Drive terminals.
Pump Connection Wiring Details
Specific guidance for connecting motor wires, including wire size and conduit use.
Pressure Tank Size Recommendations
Guidance on selecting appropriate pressure tank size based on pump flow rate.
Transducer and Power Input Connections
Details on connecting the pressure transducer and input power wires to the Drive.
Initial Startup
Initial Startup and Programming Procedures
Step-by-step process for initial setup and programming of the Drive.
Service Factor Amps Configuration
Instructions for entering correct Service Factor Amps for optimal pump performance.
Pre-Start Pump and System Verification
Steps for priming the pump and verifying system installation before starting.
System Start and Parameter Modification
Procedure for starting the system and modifying Drive parameters.
Programming
High Frequency Operation (60-80 Hz)
Configuration for operating the Drive at higher frequencies with specific motor types.
Keypad Security and Pump Modes
Details on keypad locking, password management, and Pump Out operation.
Pressure Setpoint Adjustment Methods
Methods for adjusting the system's pressure setpoint.
Main Menu Parameter Settings
Details on setting Time/Date, PID Control, Sleep, and Password parameters.
Setpoint and Motor Configuration Settings
Configuration for internal/external setpoints and motor type, phase, and factor amps.
Runtime, Dry Run, I/O, and System Settings
Configuration for excessive runtime, dry run protection, I/O, over pressure, and system settings.
I/O Connections
Digital Input and Output Relay Wiring
Instructions for connecting external devices to Digital Inputs (I1, I2) and Output Relay (O1).
I/O Cable Installation and Connection Examples
Guidelines for routing I/O wires and common connection diagrams.
I/O Terminal Functions and Ratings
Table detailing the function, connection, and rating of each I/O terminal.
Additional Information
RS-485 Communication Protocol
Information about the RS-485 serial communication standard and its use.
Surge Protection, Accessories, and Retrofits
Details on surge protection, available accessories, and retrofit application considerations.
Troubleshooting
Troubleshooting: Current, Voltage, and Start Faults
Diagnosing and resolving issues related to over current, over/under voltage, and motor start failures.
Troubleshooting: Dry Run and Ground Faults
Troubleshooting steps for dry run conditions and ground faults.
Troubleshooting: Transducer, Temp, and Runtime Faults
Resolving issues with transducer signals, over temperature, and excessive runtime.
Troubleshooting: Internal, Hardware, External Faults, and Low Amps
Diagnosing internal, hardware, external faults, and low amperage conditions.
Troubleshooting: Warnings and Drive Reset
Understanding warning lights, jam warnings, over pressure, and how to perform a drive reset.
Warranty
Limited Warranty Terms and Conditions
Details the warranty period, coverage, and limitations for PENTEK products.
Need help?
Do you have a question about the INTELLIDRIVE PID50 and is the answer not in the manual?
Questions and answers