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293 Wright Street, Delavan, WI 53115
Phone: 866-9 PENTEK (866-973-6835)
Fax: 800-426-9446
www.pumps.com
Installation/Operation/Parts
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©2012
OWNER'S MANUAL
PENTEK INTELLIDRIVE
PID10, PID20, PID50
6016 0412
™
866-9PENTEK
(866-973-6835)
PN957 (08/14/12)
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Summarization of Contents
Safety
Important Safety Instructions
Crucial instructions for installation, operation, and maintenance of the PENTEK INTELLIDRIVE VFD.
Electrical Safety Precautions
Details risks of high-voltage shock, burn hazards, and safe handling practices for the drive.
Fire Safety and Installation
Addresses fire risk due to incorrect circuit breaker protection and installation requirements.
Operational Notices and Precautions
Provides guidance on wiring, motor connections, modifications, and general operational safety for the Drive.
Owner's Information
Installation Data Recording
Provides fields to record PENTEK INTELLIDRIVE, pump, motor, and installation details for future reference.
Product Description
Specifications and Ratings
Details input voltage, frequency, ambient temperature, output connections, cable length, and enclosure type.
Model Number Structure and HP Range
Explains the PENTEK INTELLIDRIVE model numbering scheme and HP range for different models.
Product Description
Transducer Functionality
Explains the 4-20mA, 0-100PSI pressure transducer's role in sensing and controlling motor speed.
Keypad Operation and Display
Details the keypad functions, buttons, and LCD display for programming, monitoring, and fault indication.
Cooling Fan Operation
Describes the function of the thermostatically controlled internal fan for cooling Drive components.
Installation
Circuit Breaker and Wire Sizing
Provides guidelines for selecting appropriate circuit breakers and wire sizes for various motor types and lengths.
Installation
Wire Sizing and Junction Box Requirements
Details AWG wire sizing for various configurations and explains requirements for using external junction boxes for larger wires.
Installation
Mounting the Drive
Step-by-step instructions and visual guides for securely mounting the PENTEK INTELLIDRIVE unit.
Installation
Wiring Procedures
Guide to wiring connections, terminal types, conduit usage, and best practices for input and motor wiring.
Pump Motor Connections
Details how to connect motor power wires, ground wires, and conduit for submersible and above-ground pumps.
Installation
Pressure Tank Recommendations
Guidelines for selecting minimum tank size based on pump flow rate and setting pre-charge pressure.
Transducer Connections
Instructions for connecting the pressure transducer wires to the Drive, including terminal assignments.
Input Power Connections
Details on connecting input power wires to the Drive, including conduit, terminals, and voltage requirements.
Initial Startup
Drive Programming and Setup Guide
Step-by-step guide for initial drive setup, including motor phase, connection type, service factor amps, date, and time.
Service Factor Amps (SF Amps)
Explanation of Service Factor Amps, their importance for pump performance, and how to enter them correctly.
80 Hz Operation Selection
Procedure for selecting 80 Hz operation, typically for 3-phase motors, to enhance pump performance.
Initial Startup
System Start-up and Verification
Covers pump-out procedure, installation verification, and the system start-up process for constant pressure operation.
Changing Parameter Values
Detailed procedure on how to access and modify any parameter using the Drive's keypad and menus.
Programming
60 Hz to 80 Hz Operation Modes
Explains how to operate the Drive at 60 Hz or up to 80 Hz for enhanced performance with appropriately sized motors.
Keypad Lock and Password Management
Details how to lock/unlock the keypad and manage the password for security and access control.
Pressure Setpoint Adjustment Methods
Describes three methods to change the system's pressure setpoint, including real-time and preset adjustments.
Programming
Time, Date, and PID Control Parameters
Configure time, date, PID control settings (Gain, Integration, Derivation) for system operation and fault logging.
Sleep Mode and Password Settings
Adjust sleep mode parameters (Boost, Wake Delay) and password timeout for optimized drive functionality.
Programming
Setpoint and Motor Configuration
Configure internal/external setpoints, motor phase, type, SFA, and frequency settings for optimal pump operation.
Sensor Value Settings
Adjust the maximum pressure sensor value setting if a different transducer is used with the Drive.
Programming
Runtime and Dry Run Fault Management
Configure settings for Excessive Runtime detection, runtime hours, and Dry Run fault conditions (Detection Time, Sensitivity, Fill Time).
I/O, Over Pressure, and Ground Detection
Configure digital inputs, relay output, over pressure warning, and ground detection parameters for system monitoring.
Reset and Software Update Procedures
Details how to perform a factory reset of parameters and update the drive's software version.
I/O Connections
Digital Input and Output Relay Functions
Explains the function of Digital Inputs (I1, I2) and the Output Relay (O1) for external device control.
I/O Cable Installation and Connections
Provides guidance on installing I/O cables, connecting wires to terminals, and general connection examples.
I/O Connections
I/O Terminal Functions and Ratings
Details the function, connection method, and electrical ratings for each I/O terminal (AI, V, I, O, P, N).
Additional Information
RS-485 Communications Protocol
Explains the RS-485 standard for serial communication and its implementation in the PENTEK INTELLIDRIVE system.
Surge Protection Measures
Recommends using lightning arrestors or surge suppressing devices like MOV and SOV for protection.
Accessories and Retrofit Guidance
Lists available accessories and provides guidance on Service Factor Amps for retrofitting non-PENTEK motors.
Troubleshooting
Common Faults and Resolutions
Diagnoses common faults like Over Current, Over Voltage, Under Voltage, Dry Run, Ground Fault, and provides solutions.
Troubleshooting
Advanced Faults and Troubleshooting
Addresses faults such as Open/Shorted Transducer, Over Temperature, Internal/Hardware/External Faults, and Low Amps.
Troubleshooting
Warnings and Drive Reset Procedure
Explains warnings like LED flashing, Jam, and Over Pressure, and details the procedure for resetting the Drive.
Warranty Information
Limited Warranty Terms and Conditions
Outlines the warranty period, exclusions, limitations, and claim procedures for Pentair products.
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