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Manuals
Brands
Gardner Denver Manuals
Air Compressor
L37
User and service manual
Gardner Denver L37 User And Service Manual
Screw air compressor
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Contents
Table of Contents
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Table of Contents
Warning -Prohibition - Mandatory Label Information
Preface
Compressor Information
Intended Use
Maintenance and Care
Notes
Table of Contents
Safety Regulations
General Safety Regulations
Particular Dangers Associated with Compressed Air
Particular Dangers Associated with Machines
Particular Dangers Associated with Water-Cooled Units
Dangers Present When Loading/Moving Machines
General Workplace Dangers
Dangers Resulting from Neglecting to Perform Maintenance
Dangers During Maintenance and Repairs
Dangers Resulting from Conversion Work/Modifications on the Machine
Design and Functioning
Design of the Unit
System Schematic
Oil Circuit
Air Circuit
System Control
Manner of Operation of the Suction Regulator
Transport and Installation
Transport
Installation
Preparations for Commissioning
Cooling Air Volume/Minimum Cross
Compressed-Air Connection
Electrical Connection (USA/CANADA Version Only)
Check Setting of the Fan Protection Switch (Only for L30RS-L45RS)
Checking the Setting of the Control-Power Transformer
Checking the Oil Level
Sound Pressure Level
Commissioning
First Commissioning
Putting a Decommissioned Compressor Back into Operation
Display of the Compressor Control GD Pilot TS
Routine Commissioning
Commissioning after Malfunction
Shutoff
Emergency Stop
Storage of Compressors
Decommissioning
Service and Maintenance
Maintenance Recommendations
Maintenance Electric Motor
Maintenance and Inspection Schedule
Service Check List
Oil Change
Change Oil Filter Cartridge
Changing the Fine Oil Separator
Change of Air Intake Filter
Pressure Relief Valve
Connecting Terminals in the Switch Cabinet/Control Transformer Setting
Screw Connections
General Maintenance and Cleaning
Clean / Change Filter with Cool Air Intake and Switch Cabinet Inlet
Inspection Intervals for Pressure Reservoir and Electrical Installations
Maintenance Notes and Lubricant Recommendations for Stationary Compressors
Trouble-Shooting
Annex
Technical Specifications
North America Version L30-L37
North America Version L30RS
North America Version L37RS
North America Version L45-L50
North America Version L45RS
Layout Plan
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Maintenance and Care
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Compressor Information
3
Service and Maintenance
4
Trouble-Shooting
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Original User and Service Manual
Screw Air Compressor
L30 - L50
L30RS - L45RS
V2
●
USA
Id. no. ZS1133367 / 00 - April 2015
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Summarization of Contents
Preface and General Information
Compressor Overview and Intended Use
General information, specifications, and intended applications of the compressor.
Maintenance, Service, and Warranty
Guidelines for care, maintenance schedules, service contact, and warranty terms.
Safety Regulations
General Safety Rules
Fundamental safety precautions and general warnings for compressor operation.
Specific Hazard Categories
Dangers related to compressed air, machine operation, water cooling, and workplace.
Maintenance and Modification Safety
Risks from neglecting maintenance, during repairs, and from unauthorized modifications.
Design and Functioning
Unit Design and System Schematics
Overview of compressor components, functional diagrams, and system layouts.
Oil, Air Circuits, and System Control
Detailed explanation of oil/air flow, control logic, and suction regulator operation.
Transport and Installation
Transport Procedures
Safety guidelines and methods for moving the compressor unit.
Installation Guidelines
Steps and safety precautions for setting up the compressor at its location.
Preparations for Commissioning
Cooling Air and Connections
Requirements for ventilation and connecting air/electrical systems.
Control Settings and Oil Level
Verifying control transformer, fan switch, and oil level checks.
Sound Pressure Levels
Information on noise emissions and measurement standards.
Commissioning Procedures
Initial and Routine Startup
Step-by-step guides for first-time and regular compressor startup.
Control Panel and Shutdowns
Understanding the control display and handling malfunctions/shutdowns.
Service and Maintenance
Maintenance Schedule and Recommendations
Overview of required maintenance tasks, intervals, and general advice.
Component Maintenance Procedures
Steps for changing oil, filters, separator, and testing the PRV.
Electrical and General Maintenance
Checking terminals, cleaning filters, inspection intervals, and lubrication.
Trouble-shooting
Startup and Operational Failures
Diagnosing and resolving startup issues and operational malfunctions.
Pressure and Oil Contamination Issues
Troubleshooting pressure problems and oil in air/filter.
Annex and Specifications
Technical Specifications
Detailed technical data for various compressor models.
Layout Plans and Dimensions
Diagrams showing physical layout, dimensions, and connection points.
Table of Contents
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