Related Manuals for JVL MAC1500
Summarization of Contents
1 Introduction
1.1 Features
Overview of the key features and advantages of the MAC series servo motors, highlighting integrated electronics and flexibility.
1.2 Overall description
Describes the internal building blocks of the MAC motor and its power supply options, including a block diagram.
1.3 Expansion modules overview
Introduces the variety of expansion modules available to adapt the MAC motor to different applications, with a feature overview table.
2 Function description
2.1 Using Position mode
Details on setting up and operating the MAC motor in Position mode using MacTalk, covering startup, reset, and I/O configurations.
2.2 Gear Mode
Explains Gear mode operation, including setup for quadrature or pulse-direction inputs and gear ratio configuration.
2.3 Coil Mode
Describes Coil Mode for controlling wire/cable guid-ance on winding machines, including position range and direction settings.
2.4 Analogue bi position mode
Explains the Analogue Bi-position mode for primitive positioning based on analogue input, moving to 2 positions or a set distance.
2.5 Analogue to position mode
Details how the motor position changes proportionally to the analogue input voltage, defining full range and offset.
2.6 Mechanical Homing
Covers the 5 different Homing modes for finding a mechanical zero position, including sensor, index, and endstop methods.
2.7 Error messages and error handling
Lists and explains various error messages, their causes, and solutions, including follow error, function error, and overload.
2.8 How to monitor motor torque and load
Explains how to monitor motor torque and load using the I2T register and the MacTalk status field.
2.9 Under Voltage Handling
Details the motor's behavior options when mains power disappears, including error bit setting or controlled stop.
2.10 Servo filter adjustment
Discusses the servo filter adjustment, including the LOAD parameter and the filter selector for optimizing motor response.
2.11 Using external SSI encoder
Explains how to connect and use an external SSI encoder to determine the absolute position of the motor shaft.
2.12 Absolute Multiturn Encoder
Describes the absolute multiturn encoder option, its advantages, and how to set the mechanical zero point.
2.13 Electro Mechanical brake
Explains the electro-mechanical brake function, its timing, and its operation for holding position in passive mode or power-off situations.
2.14 Rotary table option
Details the Rotary Table option for limiting position and target range, including shortest movement calculation and CW/CCW options.
2.15 Power Save
Describes the Power Save function, which automatically sets the motor to Passive mode during pauses in movements.
2.16 Safe Torque Off (STO)
Explains the STO function for disabling motor torque, its input requirements, cabling, and behavior when activated.
2.17 Silent mode
Introduces Silent Mode for reducing motor noise by setting a less responsive current controller, affecting efficiency and peak torque.
2.18 High resolution velocity
Explains the feature for obtaining higher resolution in motor velocity and acceleration settings, and expanded positioning range.
2.19 How to update the motor firmware
Provides instructions on updating the motor firmware using MacTalk, including saving existing setups and the update process.
3 Hardware description
3.1 Connector overview
Provides an overview of the connectors on the basic MAC motors (RS232, User I/O, Power Supply) and their pin assignments.
3.2 Power Supply
Details the power supply requirements, voltage ranges, grounding, and dimensioning for various MAC motor models.
3.3 Serial interface
Explains the asynchronous serial interface (RS232/RS485) for controller communication, including signal levels and protocol details.
3.4 User I/O
Describes the analogue and digital inputs/outputs, including multifunction I/O, their setup, and status indications.
4 MacTalk setup software
4.1 Installation of MacTalk
Guides on obtaining the latest MacTalk version and installing it on a computer, including update procedures.
4.2 Using MacTalk to setup the motor
Introduces MacTalk software as the main interface for motor setup, covering features like operating modes, parameter changes, and monitoring.
4.3 MacTalk Scope usage
Explains how to use the Scope function in MacTalk for testing applications, including zoom, pan, and trigger setups.
4.4 Message Center
Describes the Message Center for tracking events like errors, warnings, and information, aiding in program debugging.
5 Expansion Modules
5.1 Expansion Module MAC00-CS
Details the MAC00-CS module, its applications as a simple IP67 rated rear plate with cables for power and I/O.
5.2 Expansion Module MAC00-B1/B2/B4
Covers the MAC00-B1, B2, B4 modules offering industrial interfaces (DSUB, cable glands, M12) for RS232/RS485 communication and PNP outputs.
5.3 Expansion module MAC00-B41
Describes the MAC00-B41 module with M12 connectors and optical isolation for RS232, RS485, USB communication, and high-speed I/O.
5.4 Expansion module MAC00-B42
Details the MAC00-B42 module, functioning as a small PLC with 12 I/O terminals, M12 connectors, and digital I/O capabilities.
5.5 Expansion module MAC00-Exx4
Introduces Industrial Ethernet modules like EthernetIP, ProfiNET, EtherCAT, and Powerlink, with documentation available separately.
5.6 Expansion Mod. MAC00-FC2/FC4/FC41
Explains the MAC00-FC2/FC4/FC41 modules for CANopen® networks, covering setup, communication objects, and PDOs.
5.7 Expansion Module MAC00-FD4
Covers the MAC00-FD4 module for DeviceNet networks, including its hardware, terminology, and example actions.
5.8 Expansion Module MAC00-FP2/FP4
Details the MAC00-FP2/FP4 Profibus-DP slave modules, their connections, address/termination setup, and output data structure.
5.9 Expansion Module MAC00-FS1/FS4
Describes the MAC00-FS1/FS4 high-speed serial RS485 modules, their inputs/outputs, and hardware differences.
5.10 Expansion module MAC00-P4/P5
Covers the MAC00-P4/P5 modules for analogue 4-20mA interface applications, including hardware, connections, and master/slave setup.
5.11 Expansion Module MAC00-R1/R3/R4
Explains the MAC00-R1/R3/R4 ePLC modules, their firmware setup (graphic programming), command toolbox, and programming hints.
6 Technical Data
6.1 Technical Data
Provides comprehensive technical specifications for MAC motors (MAC050-141, MAC400, MAC402, MAC800, MAC1200, MAC1500, MAC3000, MAC4500).
6.2 Torque Curves
Presents torque curves for various MAC motor models as a function of speed and supply voltage.
6.3 Efficiency curve
Shows the motor efficiency curve for the MAC140 motor as a function of speed, illustrating power consumption effects.
6.4 Physical Dimensions
Displays physical dimensions and mounting details for MAC050 to MAC141, MAC400, MAC800, MAC1200, MAC1500, MAC3000 motors.
6.5 Life time
Provides ball bearing life time curves for MAC141 and MAC400 motors based on radial load and distance.
6.6 Installation instructions
Details crucial instructions for mounting gears or brakes, IP protection precautions, and cable placement to ensure proper operation and longevity.
6.7 Emergency stop considerations
Discusses fundamental safety requirements, applicable regulations (EEC Machinery Directive), and principles for emergency stop functions and control circuits.
6.8 Trouble-shooting guide
Offers solutions for common problems related to motor communication, setup issues, mechanical behavior, and firmware updates.
6.9 Bus serial communication
Explains serial communication using RS-232 and RS-485 interfaces, including multidrop solutions and important information.
6.10 Serial communication
Covers serial communication protocols (MacTalk, FastMac), baud rate changes, module addressing, and error/status register handling.
6.11 MacTalk communication
Details MacTalk communication, including writing/reading registers, application examples, and serial quick guide.
6.12 Registers
Lists and describes internal registers for MAC motors (MAC50-141 and MAC400-4500), covering various functions and parameters.
6.13 Connecting to other equipment
Provides guidance on connecting MAC motors to external equipment like Jetter PLCs (JX2-SV1, JX2-SM2) and setting up master/slave configurations.
6.14 Accessories
Lists available accessories for MAC motors, including cables, connector kits, power supplies, and brake units.
6.15 Cable drawings
Provides detailed drawings and JVL order numbers for various cables used with MAC motors and expansion modules.
6.16 Vibration test certificates
Contains mechanical assessment sheets for vibration tests performed on MAC motors.
6.17 CE Declaration of Conformity
Presents the EU Declaration of Conformity for Integrated AC Servo Motors, listing applicable directives and standards.
6.18 UL Certificate of Compliance
Provides the UL Certificate of Compliance for Power Conversion Equipment and Expansion Modules, including recognized component marks.
7 Practical Applications
7.1 Synchronous Movement
Explains master-slave applications in Gear mode, covering wiring, optional settings for master and slave, and sequence programming.
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