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Bradco HP1000 Operator And Parts Manual

Cold planers for skid steer loaders
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OPERATOR'S AND PARTS
HP400/HP450/HP600/HP750/HP1000
COLD PLANERS
SKID STEER LOADERS
SERIAL NUMBER: ___________________
MODEL NUMBER: ___________________
800-456-7100 I www.paladinlcg.com
MANUAL
FOR
503 Gay Street, Delhi, IA 52223, United States of America
Manual Number: OM666
Part Number: 75566
Rev. 6
9372
2-18-10-7

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  • Page 1 OPERATOR’S AND PARTS MANUAL HP400/HP450/HP600/HP750/HP1000 COLD PLANERS SKID STEER LOADERS SERIAL NUMBER: ___________________ Manual Number: OM666 Part Number: 75566 MODEL NUMBER: ___________________ Rev. 6 800-456-7100 I www.paladinlcg.com 503 Gay Street, Delhi, IA 52223, United States of America 9372 2-18-10-7...

  • Page 3: Table Of Contents

    DRUM AND PICK OPTIONS .........................38-39 WHEEL ASSEMBLY..........................40-41 HYDRAULIC ASSEMBLY ........................42-43 HOSE KIT #38168 - 16" & 18" PLANERS (HP400 / HP450) ..............44-45 HOSE KIT #38169 - 24" PLANER (HP600) ..................46-47 HOSE KIT #38170 - 30" PLANER (HP750) ..................48-49 HOSE KIT #38308 - 40" PLANER (HP1000) ..................50-51 WATER KIT #19216 ..........................52-53...
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  • Page 5: Preface

    PREFACE GENERAL COMMENTS Congratulations on the purchase of your new BRADCO product! This product was care- fully designed and manufactured to give you many years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition.
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  • Page 7: Safety Statements

    SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MAN- UAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
  • Page 8 GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous mate- rial. WARNING! LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them.
  • Page 9 GENERAL SAFETY PRECAUTIONS WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the func- tion, safety, life, and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality.

  • Page 10: Equipment Safety Precautions

    • Worn, damaged, or illegible safety decals must be replaced. New safety decals can be ordered from BRADCO. • Never make hydraulic repairs while the system is under pressure. Serious per- sonal injury or death could result.

  • Page 11: Decals

    DECAL PLACEMENT GENERAL INFORMATION The diagram on this page shows the location of the decals used on the BRADCO Cold Planers. The decals are identified by their part numbers, with reductions of the actual decals located on the following pages. Use this information to order replacements for lost or damaged decals.

  • Page 12: Decals

    DECALS DANGER! PINCH POINTS WARNING! HIGH PRESSURE FLUID PART #40149 PART #40151 WARNING! PART #4468 STAND CLEAR STAND CLEAR WARNING! READ MANUAL PART #40161 PART #40150 WARNING! HAZARDOUS DUST DANGER! FLYING DEBRIS PART #41043 PART #40719 9406 8-27-09-4 75566...
  • Page 13 PART #407934 HP750 MODEL NUMBER HP750 (30" PLANER) HP600 PART #40793 OPERATION CONTROLS PART #40743 HP400 MODEL NUMBER HP600 (24" PLANER) HP450 PART #40792 MODEL NUMBER HP400 (16" PLANER) PART #40790 MODEL NUMBER HP450 (18" PLANER) PART #40791 9408 7-27-07-3 75566...

  • Page 14: Pre-Operation

    PRE-OPERATION SKID STEER The BRADCO 16", 18", 24", 30" and 40" planers are designed for use on high flow skid steers. Cold planer and skid steer compatibility is determined by the recommended lifting capacity and hydraulic output of your skid steer. WARNING! Do NOT attach or operate any attachment that exceeds the recommended lifting capacity of your skid steer. Skid steers MUST be equipped with optional high flow, auxiliary boom hydraulics, case drain and a multi-function electric control kit to run the cold planer. WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRA- TORY DISEASE.
  • Page 15 PRE-OPERATION HIGH FLOW COLD PLANERS NOMENCLATURE Throughout this manual, reference is made to various attachment components. The purpose of this section is to acquaint you with the various names of these components. This knowledge will be helpful when reading through the manual or when ordering service parts. SIDE SHIFT FRAME RIGHT DEPTH CYLINDER VALVE...

  • Page 16: Installation

    (if so equipped). If your skid steer is not equipped with an electrical connector and you are using the BRADCO control handle, connect the wiring harness to the control handle and place the control handle inside of the skid steer opera- tor's station.
  • Page 17 NOTE: It is recommended to disconnect the case drain line last. Disconnect the electrical wire harness from the auxiliary electrical connector or the BRADCO control handle and after turning the ball valve to the shut off position discon- nect the water line at the couplers.

  • Page 18: Operating Instructions

    OPERATING INSTRUCTIONS GENERAL INFORMATION The BRADCO planer attaches to the toolbar/quick-attach mechanism of your skid steer loader. Due to this arrangement, thorough knowledge of the skid steer controls is necessary for machine operation. Read and understand your skid steer operator's manual for information regarding skid steer operation before attempting to use the planer.
  • Page 19 OPERATING INSTRUCTIONS NOTE: Hydraulic cylinders tilt the planer, adjust the depth of both the left and right side of the planer individually, and also shift the planer to the left or right. Increase engine RPM and with the drum turning you can make any necessary adjust- ments to the side shift.

  • Page 20: Special Applications

    1, 3, 5 and then going back and resetting the planer for passes 2 and 4, the BRADCO planer allows for individual depth control from the operator's seat to enhance perfor- mance and continually mill large areas.

  • Page 21: Deep Cuts

    OPERATING INSTRUCTIONS DEEP CUTS To achieve a deep cut the width of the drum, make the first cut at the recommended depth for the material being milled and then reposition the planer at the beginning of the pass and reset for double the recommended depth. Example: Make the first cut with the depth controls set at 2" and then set the depth control at 4" for the second pass and so on and so forth until the desired depth is obtained. To achieve a 6" cut of a large area it is recommended to cut the entire area at the recom- mended depth and then clear the spoil from the area before making the second cut. Removing the spoil between cuts will enhance the productivity of the planer and maintain an even cut. If trying to achieve a critical cutting depth it is recommended that the spoil from one cut be cleared away before making another pass. This will eliminate the possiblity of the planer riding on and off the spoil and creating an uneven surface. REMOVE SPOIL REMOVE SPOIL REMOVE SPOIL AFTER AFTER AFTER 3rd PASS 2nd PASS 1st PASS 1st PASS 2nd PASS 3rd PASS MILLING TAPER CUTS When adding to or joining new paved surfaces to existing paving, a taper cut may be re- quired at the interacting joints so the new paving would appear seamless. See the chart below for the angle of cut per size of cold planer.

  • Page 22: Maintenance And Service

    The following symbols are used on the lubrication diagram below. It is reproduced here with its meaning for your convenience. Lubricate daily or every 8 hours of operation, whichever comes last, with SAE Multi-Pur- pose Lubricant or equivalent SAE Multi-Purpose type grease. Lubricate weekly or every 40 house of operation, whichever comes last, with SAE Multi- Purpose Lubricant or equivalent SAE Multi-Purpose type grease. CAUTION! SHUT OFF ENGINE BEFORE LUBRICATING EQUIPMENT. The planer planetary is a sealed unit. If there is any sign of oil leaks please contact your nearest BRADCO dealer before carrying out any repairs, as there can be other causes for seal leaks. The planetary uses the Gear Oil (Castrol SP 320) for lubrication of gears and bearings. The unit holds approximately 2 quarts of gear oil. The planetary gear oil should be drained and replaced after the first 8 months of use. Thereafter every 12 months or 2500 hours - whichever comes first. BOTH ENDS ALL CYLINDERS CHANGE PLANETARY...

  • Page 23: Routine Maintenance

    MAINTENANCE & SERVICE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to an absolute minimum. However it is very important that these maintenance functions be performed as described below. WARNING! Never do any maintenance to the planer while it is running.

  • Page 24: Pick Replacement

    MAINTENANCE & SERVICE IMPORTANT: When replacing parts use only factory approved replacement parts. Manu- facturer will not claim responsibility for use of unapproved parts or accessories and/or other damages as a result of their use. PICK REPLACEMENT Picks should be replaced if you are changing to a different application pick, they are bro- ken, worn, flat spot or are seized in the pick holder and do not rotate freely.

  • Page 25: Changing The Drum

    MAINTENANCE & SERVICE CHANGING THE DRUM Due to the weight of the unit, place the planer in a convenient location with a hoist avail- able for lifting the planer off the drum. Remove the right side plate by first removing the two bolts in the retainer and then loosen the ten .50" bolts on the clamp plates. Slide the right side plate off. REMOVE RETAINER LOOSEN BOLTS ON CLAMP PLATE...

  • Page 26: Changing The Hydraulic Motor

    MAINTENANCE & SERVICE TAG AND REMOVE Check to be sure the new planetary is HYDRAULIC HOSES filled with oil. If not, fill with approximately FROM MOTOR 2 quarts of Castrol SP 320 gear oil. Remove the hydraulic motor from the planetary.

  • Page 27: Cylinder Seal Replacement

    MAINTENANCE AND SERVICE CYLINDER SEAL REPLACEMENT The following information is provided to assist you in the event you should need to repair or rebuild a hy- draulic cylinder. When working on hydraulic cylinders, make sure that the work area and tools are clean and free of dirt to prevent contamination of the hydraulic system and damage to the hydraulic cylinders.
  • Page 28 MAINTENANCE AND SERVICE Now insert the seal into the gland from the inner end. Position the seal in its groove, and release and remove the tool. Press the seal into its seat the rest of the way by hand. Install the new piston ring, rod wiper, O-rings and backup washers, if ap- plicable, on the piston.

  • Page 29: Troubleshooting

    Auxiliary hoses not hooked up to the will not operate. skid steer. Remove obstruction and replace if Obstruction in hydraulic lines. necessary. Call Bradco service department for Hydraulic motor damaged or seals instructions. blown. Engage auxiliary valve. Skid steer auxiliary valve not engaged.
  • Page 30 TROUBLESHOOTING POSSIBLE REMEDY POSSIBLE CAUSE PROBLEM Excessive oil temperature. Hydraulic oil level too low. Refer to skid steer's owners manual Obstruction in hydraulic lines. Remove obstruction and replace if necessary. Hydraulic oil or oil filter in skid steer Refer to skid steer's owners manual. is dirty.

  • Page 31: Bolt Torque Specifications

    BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.

  • Page 32: Cold Planer Specifications

    SPECIFICATIONS SPECIFICATION DESCRIPTION 16" 18" 24" 30" 40" A. Overall Width ......64.94" ..64.94" ..64.94" ..64.94" ..64.94" B. Overall Height ......34.57" ..34.57" ..34.57" ..34.57" ..34.57" C. Overall Length ......50.30" ..50.30" ..50.30" ..50.30" ..50.30" D.

  • Page 33: Limited Warranty

    Limited Warranty Except for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty. Excluded Products.

  • Page 34: Planer Assemblies

    PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES DIAGRAM 1 OF 3 40" PLANER ONLY DRUM IDLER ASSEMBLY 9350 7-27-07-6 75566...
  • Page 35 PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES LIST 1 OF 3 ITEM REQ’D PART NO. DESCRIPTION 1022 .31" UNC X 1.00" Hex Capscrew 1502 .31" Lock Washer 1513 .31" Flat Washer 17737 Depth Indicator 1589 Set Screw 17729 Pivot Plate 18685...
  • Page 36 PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES DIAGRAM 2 OF 3 40" PLANER ONLY DRUM IDLER ASSEMBLY 9354 7-27-07-6 75566...
  • Page 37 PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES LIST 2 OF 3 ITEM REQ’D PART NO. DESCRIPTION 1044 .38" UNC X 1.25" Hex Capscrew 1503 .38" Lock Washer 1514 .38" Flat Washer 1226 .38" UNC Hex Nut 1102 .50"...
  • Page 38 PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES DIAGRAM 3 OF 3 9352 7-30-07-4 75566...
  • Page 39 PLANER ASSEMBLY 16”, 18”, 24”, 30” & 40” COLD PLANER ASSEMBLIES LIST 3 OF 3 ITEM REQ’D PART NO. DESCRIPTION 19196 Clamp Plate (16" & 18" Planer) 17757 Clamp Plate (24" Planer) 19548 Clamp Plate (30" Planer) 101118 Clamp Plate (40" Planer) 19198 Wear Strip (16"...

  • Page 40: Drum And Pick Options

    DRUM AND PICK OPTIONS .54" 1.04" 1.89" 1.77" .14" 3.56" 3.51" 1.50" 1.50" 1.77" 9390 7-30-07-3 75566...
  • Page 41 DRUM AND PICK OPTIONS DRUM OPTIONS (INCLUDES STANDARD ALL-PURPOSE PICKS) PART PICK #1 DESCRIPTION NUMBER 16" Standard Drum (16" Cold Planer) 18534 18" Standard Drum (18" Cold Planer) 18535 24" Standard Drum (24" Cold Planer) 18524 30" Standard Drum (30" Cold Planer) 19712 40"...

  • Page 42: Wheel Assembly

    WHEEL ASSEMBLY ASSEMBLY #18702 9358 7-30-07-2 75566...
  • Page 43 WHEEL ASSEMBLY ASSEMBLY #18702 ITEM REQ’D PART NO. DESCRIPTION 17667 Wheel Mounting Bracket 1505 .50" Lock Washer 1811 .50" UNC X 1.50" Hex Capscrew - Grade 8 1514 .38" Flat Washer 1503 .38" Lock Washer 1042 .38 "UNC X .75" Hex Capscrew 17673 Pivot Pin 6616...

  • Page 44: Hydraulic Assembly

    HYDRAULIC ASSEMBLY ASSEMBLY #19220 HYDRAULIC MOTOR 9356 2-17-10-3 75566...
  • Page 45 HYDRAULIC ASSEMBLY ASSEMBLY #19220 ITEM REQ’D PART NO. DESCRIPTION 6612 Snap Ring 1.00" 61079 Thrust Washer 1.00" x .06" 73461 Cylinder Pin 89520 Cylinder Assembly (Depth Control) 3434 90° Elbow 6MBo-6MJ 3434 90° Elbow 6MBo-6MJ 19195 Valve Cover 1022 .31" UNC X 1.00" Hex Capscrew 1502 .31"...

  • Page 46: Hose Kit #38168 - 16" & 18" Planers (Hp400 / Hp450)

    HP400 & HP450 PLANER HOSE KIT 16” & 18” PLANER HOSE SET #38168 TO SKID-STEER DEPTH SIDE SHIFT CYLINDER CYLINDER DEPTH CYLINDER CONTROL VALVE CYLINDER CONTROL VALVE TILT CYLINDER HYDRAULIC MOTOR 9366 7-30-07-2 75566...
  • Page 47 HP400 & HP450 PLANER HOSE KIT 16” & 18” PLANER HOSE SET #38168 ITEM REQ’D PART NO. DESCRIPTION 19638 Male Coupler 22520 Female Coupler 38159 Hose .75" X 75" 12FJX-12MBo-HS 38159 Hose .75" X 75" 12FJX-12MBo-HS 37016 Hose .25" X 15"...

  • Page 48: Hose Kit #38169 - 24" Planer (Hp600)

    HP600 PLANER HOSE KIT 24” PLANER HOSE SET #38169 TO SKID-STEER DEPTH SIDE SHIFT CYLINDER CYLINDER DEPTH CYLINDER CONTROL VALVE CYLINDER CONTROL VALVE TILT CYLINDER HYDRAULIC MOTOR 9368 7-30-07-2 75566...
  • Page 49 HP600 PLANER HOSE KIT 24” PLANER HOSE SET #38169 ITEM REQ’D PART NO. DESCRIPTION 19638 Male Coupler 22520 Female Coupler 38159 Hose .75" X 75" 12FJX-12MBo-HS 38159 Hose .75" X 75" 12FJX-12MBo-HS 37017 Hose .25" X 21" 6FJX-6FJX 37017 Hose .25" X 21" 6FJX-6FJX 37599 Hose .25"...

  • Page 50: Hose Kit #38170 - 30" Planer (Hp750)

    HP750 PLANER HOSE KIT 30” PLANER HOSE SET #38170 TO SKID-STEER DEPTH SIDE SHIFT CYLINDER CYLINDER DEPTH CYLINDER CONTROL VALVE CYLINDER CONTROL VALVE TILT CYLINDER HYDRAULIC MOTOR 9370 7-30-07-2 75566...
  • Page 51 HP750 PLANER HOSE KIT 30” PLANER HOSE SET #381670 ITEM REQ’D PART NO. DESCRIPTION 19638 Male Coupler 22520 Female Coupler 38159 Hose .75" X 75" 12FJX-12MBo-HS 38159 Hose .75" X 75" 12FJX-12MBo-HS 37282 Hose .25" X 24" 6FJX-6FJX 38107 Hose .25" X 17" 6FJX-6FJX 37599 Hose .25"...

  • Page 52: Hose Kit #38308 - 40" Planer (Hp1000)

    HP1000 PLANER HOSE KIT 40” PLANER HOSE SET #38308 TO SKID-STEER DEPTH SIDE SHIFT CYLINDER CYLINDER DEPTH CYLINDER CONTROL VALVE CYLINDER CONTROL VALVE TILT CYLINDER HYDRAULIC MOTOR 10428 7-30-07-2 75566...
  • Page 53 HP1000 PLANER HOSE KIT 40” PLANER HOSE SET #38308 ITEM REQ’D PART NO. DESCRIPTION 19638 Male Coupler 22520 Female Coupler 38159 Hose .75" X 75" 12FJX-12MBo-HS 38159 Hose .75" X 75" 12FJX-12MBo-HS 35694 Hose .25" X 34" 6FJX-6FJX 38217 Hose .25" X 27" 6FJX-6FJX 37599 Hose .25"...

  • Page 54: Water Kit #19216

    WATER NOZZLE KIT ASSEMBLY #19216 9388 7-30-07-2 75566...
  • Page 55 WATER NOZZLE KIT ASSEMBLY #19216 ITEM REQ’D PART NO. DESCRIPTION 30215 Female Quick Coupler 30214 Male Quick Coupler 30338 Bushing 30231 Ball Valve 30216 Hose Barb 30227 Hose Clamp 19217 Reinforced PVC Hose (Cut to Length) 30223 Tee Nozzlebody 30222 90°...

  • Page 56: Water Kit #103031

    WATER NOZZLE KIT ASSEMBLY #103031 10430 7-30-07-2 75566...
  • Page 57 WATER NOZZLE KIT ASSEMBLY #103031 ITEM REQ’D PART NO. DESCRIPTION 30215 Female Quick Coupler 30214 Male Quick Coupler 30338 Bushing 30231 Ball Valve 30216 Hose Barb 30227 Hose Clamp 36296 Reinforced PVC Hose (Cut to Length) 30223 Tee Nozzlebody 30222 90°...

  • Page 58: Cylinder Assembly #101540

    CYLINDER ASSEMBLY ASSEMBLY #101540 9829 7-30-07-2 75566...
  • Page 59 CYLINDER ASSEMBLY ASSEMBLY #101540 ITEM REQ’D PART NO. DESCRIPTION 1482 Hex Nut 6992 Piston 52644 Washer 101539 Cylinder Tube 89527 Cylinder Gland 101537 Cylinder Rod 4637* O-Ring 4636* Piston Ring 4635* O-Ring 4633* O-Ring 4634* Back-Up Washer 45262* Poly-Pak Seal 4981* Rod Wiper NOTE: Seal kit #45581 includes all parts marked with an asterisk (*).

  • Page 60: Cylinder Assembly #83530

    CYLINDER ASSEMBLY ASSEMBLY #89530 9360 7-30-07-2 75566...
  • Page 61 CYLINDER ASSEMBLY ASSEMBLY #89530 ITEM REQ’D PART NO. DESCRIPTION 1482 Hex Nut 6992 Piston 52644 Washer 89531 Cylinder Tube 89527 Cylinder Gland 89532 Cylinder Rod 4637* O-Ring 4636* Piston Ring 4635* O-Ring 4633* O-Ring 4634* Back-Up Washer 45262* Poly-Pak Seal 4981* Rod Wiper NOTE: Seal kit #45581 includes all parts marked with an asterisk (*).

  • Page 62: Cylinder Assembly #89520

    CYLINDER ASSEMBLY ASSEMBLY #89520 9362 7-30-07-2 75566...
  • Page 63 CYLINDER ASSEMBLY ASSEMBLY #89520 ITEM REQ’D PART NO. DESCRIPTION 1482 Hex Nut 6992 Piston 52644 Washer 89521 Cylinder Tube 89527 Cylinder Gland 89522 Cylinder Rod 4637* O-Ring 4636* Piston Ring 4635* O-Ring 4633* O-Ring 4634* Back-Up Washer 45262* Poly-Pak Seal 4981* Rod Wiper NOTE: Seal kit #45581 includes all parts marked with an asterisk (*).

  • Page 64: Cylinder Assembly #89535

    CYLINDER ASSEMBLY ASSEMBLY #89535 9364 7-30-07-2 75566...
  • Page 65 CYLINDER ASSEMBLY ASSEMBLY #89535 ITEM REQ’D PART NO. DESCRIPTION 1483 Hex Nut 50252 Piston 89536 Cylinder Tube 86609 Cylinder Gland 89537 Cylinder Rod 4645* O-Ring 4644* Piston Ring 4641* O-Ring 4509* O-Ring 4510* Back-Up Washer 45225* Poly-Pak Seal 45250* O-Ring 45372* Rod Wiper NOTE: Seal kit #45738 includes all parts marked with an asterisk (*).

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