Table of Contents
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OPERATOR'S AND PARTS
HP400/HP450/HP600/HP750/HP1000
COLD PLANERS
SKID STEER LOADERS
SERIAL NUMBER: ___________________
MODEL NUMBER: ___________________
800-456-7100 I www.paladinlcg.com
MANUAL
FOR
503 Gay Street, Delhi, IA 52223, United States of America
Manual Number: OM666
Part Number: 75566
Rev. 6
9372
2-18-10-7
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Table of Contents
Related Manuals for Bradco HP450
Summarization of Contents
PREFACE
General Comments
Introduces the operator's manual and its purpose for safe and effective use.
Before Operation Safety
Emphasizes operator's responsibility for safety and understanding the manual before use.
Safety Alert Symbol Explanation
Explains the meaning and importance of the safety alert symbol used in warnings.
Service and Identification Guidance
Advises using genuine parts and recording serial/model numbers for service.
SAFETY STATEMENTS
Signal Word Definitions
Defines signal words like DANGER, WARNING, CAUTION, and NOTICE for hazard communication.
General Safety Guidelines
Stresses reading manuals, safety statements, and knowing equipment capabilities.
GENERAL SAFETY PRECAUTIONS
Equipment Handling Safety
Covers safe operation, maintenance, and transport precautions for the equipment.
Hazard Warnings
Details warnings for hydraulic fluid pressure and protecting against flying debris.
GENERAL SAFETY PRECAUTIONS
Machine Modification and Repair Safety
Prohibits modifications and outlines precautions for safe maintenance and repair procedures.
Safe Equipment Operation Practices
Covers safe operation rules, including keeping controls clear and not allowing riders.
EQUIPMENT SAFETY PRECAUTIONS
Utility Location and Dust Hazard Warnings
Warns about utilities, silica dust, and flying debris hazards.
Operating, Transporting, and Maintenance Safety
Details safety practices for operating, transporting, and maintaining the planer.
DECALS
Decal Placement Guide
Illustrates the location of safety and identification decals on the planer.
Replacing Safety Signs
Provides instructions on how to properly clean and apply replacement safety decals.
DECALS
Specific Danger and Warning Decals
Identifies and explains various danger and warning decals for operator safety.
DECALS
Machine Indicator and Control Decals
Describes decals for machine indicators like angle, depth, and controls.
PRE-OPERATION
Skid Steer Compatibility and Requirements
Details requirements for skid steer compatibility, including high flow hydraulics.
Silica Dust Health Hazard Warning
Warns about serious respiratory risks from crystalline silica dust exposure.
Optional Equipment and Components
Lists available optional equipment for the cold planer, such as drums and motors.
PRE-OPERATION
Nomenclature and Component Identification
Identifies key components of the cold planer for operational and service reference.
INSTALLATION
General Installation Overview
Provides general information and advice for mounting the planer to a skid steer loader.
Installation Step-by-Step Guide
Details the sequential steps for physically attaching the planer to the skid steer.
Hydraulic Connection Caution
Emphasizes critical caution regarding case drain coupler engagement for hydraulic motor.
INSTALLATION
Disconnection Procedure
Outlines the procedure for safely disconnecting the planer from the skid steer.
OPERATING INSTRUCTIONS
General Operating Information
Provides background on planer attachment and skid steer control knowledge.
Initial Operation Steps
Details the initial steps for operating the planer, including clearing the area and starting rotation.
OPERATING INSTRUCTIONS
Hydraulic Cylinder Functions
Explains the roles of hydraulic cylinders for tilt, depth, and side shift adjustments.
Drum Operation and Troubleshooting
Covers drum rotation requirements, stall issues, and riding up troubleshooting.
OPERATING INSTRUCTIONS
Transmission Oil Temperature Caution
Advises monitoring transmission oil temperature to prevent overheating.
Special Application Milling Techniques
Describes techniques for milling large areas and around manholes.
OPERATING INSTRUCTIONS
Deep Cut and Taper Cut Procedures
Details techniques for achieving deep cuts and creating taper cuts for seamless joints.
MAINTENANCE & SERVICE
Lubrication Procedures and Safety
Explains lubrication importance, symbols, and safety precautions.
MAINTENANCE & SERVICE
Scheduled Maintenance Tasks
Outlines daily, 40-hour, and 2500-hour maintenance tasks.
Hydraulic Fluid Leak Warning
Warns about the severe risks of high-pressure hydraulic fluid leaks.
MAINTENANCE & SERVICE
Component Replacement Policy
Emphasizes using only factory-approved replacement parts for repairs.
Pick Replacement Procedure and Safety
Guides on replacing picks and highlights safety precautions during the process.
MAINTENANCE & SERVICE
Drum and Planetary Replacement
Guides on replacing the planer drum and the planetary drive unit.
MAINTENANCE & SERVICE
Hydraulic Motor Replacement Procedure
Explains the procedure for replacing the hydraulic motor on the planer.
MAINTENANCE AND SERVICE
Cylinder Seal Replacement Guide
Provides detailed steps for cylinder seal replacement, including disassembly and assembly.
MAINTENANCE AND SERVICE
Cylinder Service Precautions
Covers seal replacement importance, rod protection, and field service testing warnings.
TROUBLESHOOTING
Common Planer Malfunctions
Addresses issues like motor failure, sluggish rotation, leaks, and insufficient power.
TROUBLESHOOTING
Hydraulic System Troubleshooting
Covers troubleshooting for oil temperature, cylinder operation, and system contamination.
BOLT TORQUE SPECIFICATIONS
SAE Torque Values
Lists torque specifications for various SAE bolt sizes and grades.
Metric Torque Values
Lists torque specifications for various metric bolt sizes and grades.
LIMITED WARRANTY
Warranty Exclusions and Period
Lists products and conditions not covered and defines the warranty duration.
Warranty Claim Process and Limitations
Outlines the claim process, limitations, and liability caps for the warranty.
DRUM AND PICK OPTIONS
Drum Options (Standard Picks)
Lists standard drum options with associated part numbers and pick quantities.
Application Pick Options
Details general purpose and concrete application picks and their tooth kits.
WHEEL ASSEMBLY
Wheel Assembly Components
Lists all parts and their quantities for the wheel assembly #18702.
HYDRAULIC ASSEMBLY
Hydraulic Assembly Components
Lists all parts and their quantities for the hydraulic assembly #19220.
HP400 & HP450 PLANER HOSE KIT
16" & 18" Planer Hose Set Components
Lists all parts and their quantities for the 16" and 18" planer hose kit.
HP600 PLANER HOSE KIT
24" Planer Hose Set Components
Lists all parts and their quantities for the 24" planer hose kit.
HP750 PLANER HOSE KIT
30" Planer Hose Set Components
Lists all parts and their quantities for the 30" planer hose kit.
HP1000 PLANER HOSE KIT
40" Planer Hose Set Components
Lists all parts and their quantities for the 40" planer hose kit.
WATER NOZZLE KIT
Assembly #19216 Components
Lists all parts and their quantities for water nozzle kit assembly #19216.
WATER NOZZLE KIT
Assembly #103031 Components
Lists all parts and their quantities for water nozzle kit assembly #103031.
CYLINDER ASSEMBLY
Assembly #101540 Components
Lists all parts and their quantities for cylinder assembly #101540.
CYLINDER ASSEMBLY
Assembly #89520 Components
Lists all parts and their quantities for cylinder assembly #89520.
CYLINDER ASSEMBLY
Assembly #89535 Components
Lists all parts and their quantities for cylinder assembly #89535.
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