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SUNPRO SP415-108M10 Installation Manual

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SUNPRO PV MODULES INSTALLATION MANUAL
玉环尚博太阳能光伏组件安装手册
YuHuan Sunpro Power Co. , Ltd.
玉环尚博能源有限公司
Qinggang Technological lnd.Zon,317606 Yuhuan,Zhejiang Province,China
地 址：浙江省玉环市清港工业产业集聚集区
Tel ：+86 576 8073 0906
E-mail ：
tech@sunpropower.com
The types are used for the manual:
SP410-108M10
SP415-108M10
SP450-120M10
SP455-120M10
SP460-120M10
SP540-144M10
SP545-144M10
SP550-144M10
SP380-120M
SP450-144M
SP600-120M12
SP605-120M12
Regular Single Glass Modules
常规单玻组件
文件编号 Document No. ：SP-WI-JS-010

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  • Page 1 SUNPRO PV MODULES INSTALLATION MANUAL 玉环尚博太阳能光伏组件安装手册 Regular Single Glass Modules 常规单玻组件 YuHuan Sunpro Power Co. , Ltd. 玉环尚博能源有限公司 Qinggang Technological lnd.Zon,317606 Yuhuan,Zhejiang Province,China 地 址：浙江省玉环市清港工业产业集聚集区 Tel ：+86 576 8073 0906 E-mail ： tech@sunpropower.com The types are used for the manual:...
  • Page 2 DOCUMENT COUNTERSIGN 文件会签 Product Technology Quality Department Marketing Center DEPARTMENT Department 质量部 营销中心 产品技术部 部门 COUNTERSIGNER 会签 COMPILER DOCUMENT NO. SP/WI-JS-010 编制 文件编号 EDITION REVIEWER 版本 审核 APPROVER EFFECTIVE DATE 2020.6. 1 批准 生效日期 文件编号 Document No. ：SP/WI-JS-010...

  • Page 3: Table Of Contents

    REGULAR SINGLE-GLASS MODULES INSTALLATION MANUAL INTRODUCTION FOR USER MANUAL ..................... - 1 - 1.1、DISCLAIMER 免责申明............................- 1 - 1.2、LIMITATION OF LIABILITY 责任范围........................- 1 - ............................- 2 - SAFETY PRECAUTIONS 2.1、WARNING 警告..............................- 2 - 2.2、GENERAL SAFETY 通用安全..........................- 2 - 2.3、HANDLING SAFETY 操作安全..........................

  • Page 4: Introduction For User Manual

    This general manual applies to the installation, maintenance and use of the single glass Solar modules manufactured by YuHuan Sunpro Power Co. , Ltd . ( hereinafter referred to as “ YuHuan Sunpro Solar” ) . Failure to follow these instructions could result in personal injury or property damage.

  • Page 5: Safety Precautions

    GENERAL SAFETY YuHuan Sunpro Power Solar modules are designed to meet the requirements of IEC 6 1 2 1 5 and IEC 6 1 7 3 0 , application class A. Modules rated for use in this application class may be used in system operating at greater than 5 0 V DC or 2 4 0 W , where general contact access is anticipated.

  • Page 6: Handling Safety 操作安全

    外部或人为聚焦的阳光不得直射到光伏组件的正面或背面。 ( 10 ) Do not contact module surface if the front or rear glass is broken. This may cause electric shock. 如果在表面玻璃损坏或背板磨损的情况下接触组件的表面或边框可能会引起触电。 ( 1 1 ) Do not attempt to repair, disassemble or move any part of the PV module. The module does not contain any reusable parts.

  • Page 7: Unload/Transprotation/ Storage

    应将组件储存在干燥且通风的环境中，同时需要采取措施避免连接器暴露在潮湿或者阳光下， 比如使用连接 器端帽。 ( 2 ) The modules should be stored in the original Sunpro Solar package before installation. Protect the package from damage. Unpack the modules as per the recommended unpacking procedures. The whole process of unpacking, transport and storing should be handled with care.

  • Page 8: Makers On Outer Packaging 包装标示说明

    ( 1 4 ) Each individual module has a unique serial number laminated behind the glass and another permanently attached to the back- sheet of the module, The last one is on the aluminum frame on the side of the module.

  • Page 9: Unloading Warnning 卸货注意事项

    UNLOADING WARNNING 3.2.2 Use a forklift to remove the module pallets from 3.2. 1 Use a suitable lifting fixture to handle, no more than 2 pallets of modules. Before lifting, check whether the truck. the tray and the carton are damaged and whether the 请使用叉车将组件从货车上卸下来。...

  • Page 10: Secondary Transport And Warning 二次运输及注意事项

    3 .3 SECONDARY TRANSPORT AND WARNING 3.3. 1 Do not remove the original packages if the 3.3.2 Packaged products can be transported by land, modules require long- distance transport or long- term sea or air. During transportation, make sure that the storage.

  • Page 11: Unpacking Safety

    4 、 The module must be installed as soon as possible in the project site and must not be exposed to rain or damp. YuHuan Sunpro Power Solar shall not be responsible for any damage or collapse of the modules caused by moisture in the packaging.
  • Page 12 ( 2 ) For unpacking outdoors, it is prohibited to operate in rainy conditions. Because the carton will become soft and damaged after it gets wet in the rain. The stacked PV modules ( hereinafter referred to as " modules" ) may tip over, which may cause damage or injury to personnel.

  • Page 13: Installation

    INSTALLATION INSTALLATION SAFETY ( 1 ) YuHuan Sunpro Solar modules can be mounted in landscape or portrait orientation, the impact of dirt shading the Solar cells can be minimized by orienting the product in landscape. Please pay attention that THE BIG SIZE MODULES can only be installed in the long side frame on vertical racking not horizontal racking when customers choose landscape mode, and they cannot be installed in the short frame side.
  • Page 14 安装的时候再把组件拆包。请在开箱后立即安装，安装时请保持连接器干燥清洁， 以免触电风险。如果光伏组 件的连接器端子潮湿则禁止安装，直至干燥后方可安装。 ( 6 ) Please take measures to insulate during PV module installation and wiring. Do not unplug the connector if the system circuit is connected to a load. 在光伏组件安装和布线期间，必须进行绝缘防护。如果系统电路与负载接通，请不要拔下连接插头。 ( 7 ) Do not touch the junction box and the end of the interconnect cables ( connectors) with bare hands during installation or under sunlight, regardless if the PV module is connected to or disconnected from the system .

  • Page 15: Environment Conditions And Site Selection 环境条件与安装地址选择

    我们建议你为你的太阳系统投保以防止自然灾害(例如雷击)。 ( 2 1 ) Sunpro Power modules are certified for operating in Class A installations at voltages below 1 5 0 0 Vdc. This maximum voltage should not be exceeded at any time and, as the voltage of the module increases, above data sheet values, at operating temperatures below 25 °...
  • Page 16 组 件 根 据IEC 61215标准和其他标准进行认证，可在温和气候条件下安全运行。当组件安装在高空时，操作 者 需要考虑高空对组件运行的影响。光伏组件允许安装的最大海拔为2000米。 For most places, Yuhuan Sunpro Solar PV modules should be installed where the sunlight can be maximally acquired throughout the year. In the Northern Hemisphere, the PV modules should typically face south, and in the Southern Hemisphere, the PV modules should typically face north.
  • Page 17 In the case of residential installations on the ground, modules must be installed following local regulations, e.g. using fence. 如果住宅设施在地面上，组件的安装应按照当地法规进行，例如安装中需要用到围栏。 Sunpro Power Modules can be mounted in landscape and portrait orientation however the impact of dirt shading the solar cells can be minimized by orienting the product in portrait. Sunpro Power 组件可以横向和纵向安装，但是通过纵向放置产品可以最大限度地减少灰尘遮蔽太阳能电池的...
  • Page 18 Solar installer or systems integrator. Dust building up on the surface of the modules can impair module performance. YuHuan Sunpro Solar recommends installing the modules with a tilt angle of at least 10 ° , making it easier for dust to be washed off by rain. Any faults caused by and/or attributable to tilt angle less than 1 0 degrees are not covered by manufacturer' s warranty.

  • Page 19: Tilt Angle Of Installation 光伏组件安装倾角

    Tilt angle Latitude 15° 0° ~ 15° The same latitude 15° ~ 25° 同安装地所处纬度 Same latitude +5° 25° ~ 30° 安装地所处纬度+5° Same latitude + 10° 30° ~ 35° 安装地所处纬度+10° Same latitude + 15° 35° ~ 40° 安装地所处纬度+15° Same latitude +20° 40°+ 安装地所处纬度+20°...

  • Page 20: Installation Method 安装方法

    YuHuan Sunpro Solar customer service or technical support team for consultation. Improperly mounted modules maybe damaged. If alternative mounting method is used that has not been approved by YuHuan Sunpro , the modules will not continue to carry a valid warranty.
  • Page 21 The installation method listed below are for your reference only, the PV system installer or the trained professionals should take the responsibility of the PV system design, mechanical load calculation, install, maintenance and safety, YuHuan Sunpro Solar will not supply the related material for system installation. 以 下 列出的安装方法仅供参考，系统安装商或经过训练的专业人士必须要对光伏系统的设计，机械载荷计算、...
  • Page 22 Mechanical load. 光伏组件下方需要两根支撑轨 ，以满足所列载荷。 2 . The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by YuHuan Sunpro Power Solar. 所述载荷为标准组件基于标准安装方式下的经验值 ，具 - 19 -...
  • Page 23 体信息还需咨询玉环尚博。 - 20 - 文件编号 Document No. ：SP/WI-JS-010...
  • Page 24 M6 . The length of clamp ≥ 6 0 mm, thickness ≥ 3 mm. If the customer needs a different size of clamps, it should be fully evaluated and approved by YuHuan Sunpro Solar.
  • Page 25 Mechanical load. 组件下面需要两个支撑轨 ，以确保机械载荷。 4 . The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by YuHuan Sunpro Power Solar. 所述载荷为标准组件基于标准安装方式下的经验值 ， 具体信息还需咨询玉环尚博。 A=1/5L±50mm ；L=Module width...
  • Page 26 Other mounting configurations can be used. However, failure to comply with the above recommendations will result in a lowering of the load handling capabilities below the empirical value, and product failure as a result of an overload situation will not be covered by the YuHuan Sunpro Solar warranty. 注 意 ： 可以使用其他安装配置，但不遵守上述建议将会导致组件载荷能力低于经验值，产品因过载失败不会享...

  • Page 27: Electrical Installation

    5 .5.2 ELECTRICAL INSTALLATION Cable layout The recommended vertical installation connection methods for module with split J- Box are as follows ( The extension cable is required) . 推荐竖装连线方案示意图如下 (需要延长电缆线) 。 Fig. 1 Split J- Box at module side position for vertical direction Fig.
  • Page 28 1 5 0 0 V dc, 9 0 ° C and are UV resistant. All other cables used to connect the DC system should have a similar ( or better) specification. Sunpro Power recommend that all cables are run in appropriate conduits and sited away from areas prone to water collection.
  • Page 29 的损害。 Each YuHuan Sunpro Solar PV module has two PV cables which can withstand 8 5 ℃ temperature and they are sunlight resistant( UV) . The cross- sectional area of the cable is 4 mm² or 1 2 AWG, and the external diameter is 5 mm~ 7 mm.
  • Page 30 V ( as defined in TUV 2 PfG11 6 9 or EN50 6 1 8 ( H1 Z2 Z2- K) ) . YuHuan Sunpro Solar requires all cables and electrical connections to comply with the electrical regulations of the countries where the PV system is installed.
  • Page 31 The number of modules in series and in parallel shall be designed reasonably according to the system configuration. 组件串联并联数量，需根据系统配置合理设计。 To clear or trim excess cables and YuHuan Sunpro Solar recommends that all cables be placed in proper pipework and away from standing water. 清理或整理多余的电缆，玉环尚博建议所有电缆应布设在适当的管道中且远离易积水的地方。...
  • Page 32 响 的 电池串或系统中其他太阳能光伏组件的电流将会强行通过遮挡部分而产生电量损失并给受影响的电池片加热。 当 在 太 阳能光伏组件中并联旁路二极管后，系统中的电流将直接从二极管流过，从而旁路掉太阳能光伏组件中被遮 挡的部分，把太阳能光伏组件发热程度和电能损耗降到最低。 Each module has three diodes. Please do not try to open the junction box to replace the diode, or even when the diode problem, please do this work by professionals. 每 个 光伏组件都在接线盒中装有3个旁路二极管。请不要尝试打开接线盒更换二极管，甚至是当二极管出现问 题的时候，这些工作请由专业人士完成。...
  • Page 33 不 管 采 用哪一种接地方式，所有光伏组件铝合金边框的接地电接触点都需要穿透铝边框的阳极氧化涂层。在使 用 专 用接地装置等其他第三方的接地装置接地时，需要确保这些接地装置是可靠的，并且通过专业认证的产品，在 安装时需要遵守接地装置生产商的使用规定。 Sunpro Power recommends using the following grounding ways： Sunpro Power建议采用以下接地方式: a) Using Schleter for grounding. Connecting modules to the support structure according to the picture below. ( Grounding accessories need pass the UL46 7 standard test.) - 30 - 文件编号...

  • Page 34: Module Maintenance

    a) 使用施莱特接地。 根据下图将模块连接到支撑结构。 (接地配件需通过UL467标准测试。) Sharp Point Recommended torque is 20.5 Nm 建议扭矩为20.5Nm For more information, please contact the supplier Schletter ( http： // www. solar. schletter.de) 更多信息请联系供应商Schletter (http：//www.solar.schletter.de) b)The traditional way of grounding (Grounding accessories need pass the UL467 standard test and UL E34440/E6207 test.
  • Page 35 适当的安全防护装置 (绝缘工具、绝缘手套等) 。组件的安装和拆卸请参阅产品安装手册。 Check the electrical, grounding and mechanical connections every 6 months to ensure they are clean and safe, free from damage or rust. Check that all string fuses in each non/ earthed pole are operating. Check that the mounting parts are tight.

  • Page 36: Connector And Cable Inspection 连接器和线缆检查

    CONNECTOR AND CABLE INSPECTION It’ s recommended to implement the following preventive maintenance every 6 months: 推荐每六个月进行一次以下的预防性维护： ( 1 ) Check the sealing gels of the junction box for any damage. 检查接线盒的密封胶，确保没有裂纹或缝隙； ( 2 ) Examine the PV module( s) for signs of deterioration. Check all wiring for possible rodent damage, weathering and that all connections are tight and corrosion free.

  • Page 37: Module Inspection After Cleaning

    It is forbidden to clean PV modules under the weather conditions of wind more than 4 grades, heavy rain or heavy snow. 严禁在风力大于4级、大雨或大雪的气象条件下清洗光伏组件。 When cleaning PV modules, Do not step on the modules; Do not spray water on the backside of the module or the cables;...

  • Page 38: Troubleshooting

    组 件 的 元部件，如果需要进行电性能或机械性能的检查和维护，需要让具有资质的，并且受过专业培训的专业人员 进行操作，以免发生触电或人员伤亡。 1 、 Contact your installer 1、联系安装人员 Contact Sunpro Power after sales service team at:www.sunpropower.com 2 、 2 、联系Sunpro Power售后服务团队:www.sunpropower.com WARNING: For any electrical maintenance, the PV system must first be shut down. Improper maintenance can cause lethal electric shock and/ or burns.

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