Related Manuals for ALP CL- 32L
Summarization of Contents
1. Preliminary Notes
2. Safety Precautions
Preamble explaining potential hazards and defining warning symbols used throughout the manual.
Autoclave Operation Safety
Handling Dangerous Substances
Warnings against using hazardous materials in the chamber and guidance on handling saline objects.
Installation and Cleaning Warnings
Safety advice for installation location, power strips, grounding, and chamber cleaning.
Operation Safety Guidelines
Lid Closure and Handling Safety
Emphasizes correct lid closure, avoiding forceful operation, and safe handling of hot components.
Power Failure Procedures
Safe Operation After Power Loss
Instructions for safe lid opening and continuing operation after an interruption.
3. Part Names
Main Body Components
Illustrates and labels the primary external components of the autoclave body.
Operation Panel Overview
Control Buttons and Displays
Detailed explanation of the function of each button, indicator, and display on the control panel.
4. Installation
Transportation Safety
Guidelines for safely moving the autoclave, including warnings about pinching and lifting methods.
4.2 Installation Location
Required Clearances Diagram
Illustrates the necessary space around the autoclave for proper ventilation and operation.
Installation Environment and Warnings
Storage and Installation Conditions
Specifies optimal ambient temperature, humidity, and atmospheric pressure for operation.
4.4 Power Cable and Grounding
Electrical Connection Safety
Critical instructions for connecting the power cable, breaker, and grounding to prevent hazards.
4.5 Standard Accessories
Accessory Identification and Use
Lists standard accessories and describes their purpose and usage during operation.
Exhaust Cooling Tank Safety
Water Level and Funnel Caution
Advises on proper water levels and funnel usage to prevent overflow, malfunction, or injury.
5. Operation Method
Basic Operation Flowchart
A step-by-step visual guide outlining the standard sequence for operating the autoclave.
Pre-Operation Procedures and Warnings
Power On and Valve Closure
Instructions for turning on the power and ensuring the drain valve is properly closed.
5.3 Water Supply
Water Supply Process and Safety
Guides on checking pressure, filling the chamber, using correct water types, and safety warnings.
Object Loading Safety
Container and Liquid Object Handling
Advice on handling containers, limiting liquid quantities, and preventing steam issues.
Using Disposable Plastic Bags
Plastic Bag Safety and Handling
Critical warnings about proper placement and use of plastic bags to prevent explosions.
Plastic Bag Usage Guidance
Recommended Bag Loading Method
Illustrates best practices for loading objects into bags and ensuring proper steam penetration.
Using Stainless Buckets
Bucket Placement and Loading Safety
Safety instructions for loading stainless buckets, avoiding choking exhaust holes and overloading.
5.5 Lid Closure and Locking
Lid Closure Safety and Procedure
Details on lid gasket inspection, safe lever operation, and post-operation closure.
5. 7 Operation Parameter Settings
5.7.1 Selecting Operation Patterns
Guide on choosing sterilization, warming, or dissolving patterns for different applications.
5. 7. 2 Temperature and Time Settings
Parameter Setting Ranges
Defines the allowable temperature and time ranges for various sterilization and warming patterns.
Adjusting Settings for Difficult Objects
Advice on increasing temperature or time for objects with poor air evacuation.
Monitoring Operation Settings
Sterilization/Warming Pattern Example
Illustrates how settings are displayed during a sterilization/warming cycle.
5. 7. 3 Exhaust Settings
Automatic and Manual Exhaust
Explains automatic exhaust function and manual exhaust procedure using the EXHAUST KEY.
Exhaust Setting Recommendations
Advice on selecting automatic exhaust based on object type and potential risks.
Exhaust Setting Adjustments
Changing Exhaust On/Off
Demonstrates how to toggle the automatic exhaust function on or off.
Setting Exhaust Temperature
Shows how to adjust the starting temperature for the automatic exhaust process.
5.8 Starting Operation
Initiating the Sterilization Cycle
Details the process of starting the cycle, including indicator lights and system behavior.
General Operation Safety
Warning against touching the autoclave unnecessarily during operation to prevent accidents.
5.9 Completing Operation
Post-Sterilization Exhaust Process
Explanation of the exhaust process after sterilization, including cooling phases and alarms.
Lid Lock Release Procedure
Steps for releasing the lid lock after the cycle is complete and conditions are met.
Operation Completion Safety
Specific Cautions for Liquids and Glass
Crucial warnings about setting automatic exhaust OFF for liquids/glass and preventing breakage.
Exhaust and Lid Lock Cautions
Advice on manual exhaust safety and proper lid lock release to avoid damage or accidents.
Monitoring Operational Settings
Sterilization/Warming Setting Example
Illustrates how parameters like temperature and time are displayed during operation.
5.10 Unloading Objects
Unloading Safety and Procedure
Safety checks before opening lid and guidelines for safe unloading of sterilized items.
Stopping the Autoclave
Safety During Shutdown
Reinforces safety checks before opening the lid and handling hot items after stopping.
Handling Precautions After Stopping
Advice on using gloves and safe manual exhaust procedures post-operation.
5. 13 Other Functions
5.13.1 Setting Date and Time
Instructions for setting the autoclave's internal clock and calendar.
5. 13. 2 Reservation Operation
Safety Before Reservation
Emphasizes checking drain valve and water level before setting a reservation.
5.14 Ensuring Sterilization Reliability
Containers Affecting Steam Penetration
Lists container types that may hinder steam circulation and affect sterilization effectiveness.
6. Safety Devices
Safety Valve Functionality
Explains the safety valve's role in preventing over-pressure and emergency procedures.
Over Pressure and Water Lack Protection
Details the over pressure detector and water lack preventive device functions and error handling.
7. Trouble Shooting
Repair Safety and Pollution Control
Advises on making the unit non-polluting before repair and electrical safety during handling.
Handling Water Lack Alarms
Guides on responding to water lack alarms, including waiting periods for cooling.
Error Code Reference
Lists common error numbers and their corresponding descriptions for troubleshooting.
Troubleshooting Guide - Part 1
Causes and Solutions A-K
Provides detailed causes and countermeasures for operational issues categorized from A to K.
Troubleshooting Guide - Part 2
Causes and Solutions L-Q
Details causes and countermeasures for operational issues categorized from L to Q.
Troubleshooting Guide - Part 3
Causes and Solutions R-X
Lists causes and solutions for operational issues categorized from R to X.
8. Maintenance
Maintenance Schedule
Outlines the recommended schedule for daily, monthly, and yearly maintenance tasks.
8.1 Daily Maintenance
Procedures for daily upkeep, focusing on water replacement and chamber cleaning.
Water Replacement Procedure
Step-by-step instructions for draining and refilling the chamber with water.
Maintenance Safety Precautions
Critical safety warnings to follow during maintenance, especially concerning electrical hazards.
Daily Maintenance Cautions
Checking Lid Clamping Unit
Instructions on how to inspect the functionality and safety of the lid clamping mechanism.
Lid Clamping Safety Warnings
Critical warnings against using the autoclave if lid clamps are not functioning correctly.
8.2 Monthly Maintenance
Cleaning Chamber and Lid Gasket
Detailed procedures for cleaning the internal chamber and the lid gasket.
Cleaning Safety Guidelines
Safety warnings during cleaning, including electrical safety and proper material use.
Monthly Maintenance Cautions
Checking Power Supply Components
Guidance on inspecting the power cable, connector, and breaker for damage or dust.
Power Component Safety Warnings
Warnings about using damaged power components and electrical hazards.
8.3 Yearly Maintenance
Checking Exhaust Cooling Tank Water
Instructions for checking and refilling the water level in the exhaust cooling tank.
Cooling Tank Water Level Cautions
Advises on proper water levels and funnel usage for the cooling tank to prevent issues.
Periodic Inspection Recommendation
Recommends annual inspections for safety, performance, and longevity of the autoclave.
8.4 Spare Parts and Replacement
8.4.1 Spare Parts List for CL Series
Provides a comprehensive list of available spare parts for the CL series autoclaves.
8.4.2 Lid Gasket Replacement
Gasket Reassembly Instructions
Step-by-step guide for replacing the lid gasket, including reassembly and leak checking.
8.4.3 Pipe Heater Replacement
Heater Replacement Steps
Detailed instructions for dismantling, assembling, and checking the pipe heater.
9. Specifications
Model-Specific Technical Data
Lists detailed technical specifications such as pressure, temperature, power, and dimensions for each model.
10. Disposal and Dismantlement
Disposal Safety Warnings
Warnings and instructions for making the autoclave non-polluting before disposal and avoiding electric shock.
11. Appendix
11.1 Setting Flow Chart
A visual flowchart illustrating the sequence of setting various autoclave parameters and functions.
11.2 Block Diagram
Electrical Schematic Diagram
Presents the electrical block diagram showing the interconnection of internal components.
11.3 Dangerous Substances List
Substance Categories and Examples
Lists various categories of dangerous substances like explosive, flammable, and oxidizing materials.
Responsibility and Notes
Manual Information and Contact
Disclaimers on responsibility, notes on manual updates, and company contact details.
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