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Installation Guide
Van Kit Lock Models
®
Protect your valuables, cargo, and livelihood.

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Summarization of Contents

Van Lock Kit Models
Kit Contents
Lists all components included in the Thunderbolt Van Lock Kit for installation.
Suggested Tools
Details the essential tools required for installing the Thunderbolt Van Lock Kit.
Installation Location Considerations
Choosing the Right Door
Guidance on selecting the optimal door for lock installation based on van design.
Core Installation Steps
Remove Door Panel
Instructions for removing the interior door panel to access installation area.
Mount the Lock Case
Steps for attaching the lock housing securely inside the door cavity.
Manual Release Installation
Install Manual Release Lever
Procedure for drilling and mounting the manual release lever for accessibility.
Housing Installation
Install Lock Housing
Guidance on fitting the lock housing and drilling necessary holes in the door.
Deadbolt Adjustment
Determine and Set Bolt Length
Steps to adjust the deadbolt extension and tighten set screws correctly.
Strike Plate Preparation
Secure Housing and Mark Strike Plate
Finalizing housing installation and marking the precise location for the strike plate.
Wiring Thunderbolt Locks
Secure Strike Plate
Attaching the strike plate to ensure proper deadbolt engagement.
Model 1 (M1) Wiring
Connecting the Model 1 lock to the van's existing factory lock system.
Door Type Wiring Scenarios
Details wiring configurations for different van door types (swing, sliding, cab).
Model 2 (M2) Wiring
Connecting the Model 2 lock directly to power and ground using the remote.
Optional Distribution Block
Using an accessory distribution block for easier multi-lock installations.
Distribution Block Diagram
Visual guide for installing the optional distribution block for M2 locks.
Testing and Finalization
Test Lock Functionality
Verifying correct operation of the locks after installation and adjustments.
Install Pull Straps
Attaching pull straps if needed for manual deadbolt release tension.
Replace Screws with Rivets
Upgrading mounting hardware from screws to rivets for enhanced security.
Important Warnings and Terms
Attach Emblem Plate
Optional step to apply the Thunderbolt® branding plate to the door.