hengel CS30 Instructions Note
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hengel CS30 Instructions Note

Deep - freezer and storage range
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Updated
Date
1
16/12/08
2
22/04/10
3
13/04/11
4
11/03/2014
Attached document
Electric diagrams+ technician parameters
Note to be preserved by the user
Deep - Freezer and Storage Range
Reference SC-NI-EN-2008-4
MAJOR DUO 2 and MAJOR QUATTRO 2
DUO 2 and QUATTRO 2
Basic and aditional module RCM20 to RCM3-20
Basic and aditional module RCN20 to RCN80
Basic and aditional module CCN20 to CCN80
Basic and aditional module RCP20 to RCP80
Basic and aditional module CCP20 to CCP80
To preserve by the user
Hengel, Performance at any degrees
ZA Les Berges du Rhins - 42120 PARIGNY - France
Tel: +33 4 77 23 40 00 - Fax: +33 4 77 23 40 09
INSTRUCTIONS NOTE
Nature of the evolution
Details on the assembly of shutter
Place of thermosensor probe
Adding of COMBITEMP and MULTITEMP
New keyboard with digital display Bi Tronic 2
RS10 to RS110
CS10 to CS110
X
e-mail :infos@hengel.com
website :www.hengel.com
page 1 out of 37
To preserve by the fitter

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  • Page 1 To preserve by the user To preserve by the fitter Electric diagrams+ technician parameters Hengel, Performance at any degrees ZA Les Berges du Rhins - 42120 PARIGNY - France Tel: +33 4 77 23 40 00 - Fax: +33 4 77 23 40 09 e-mail :infos@hengel.com...

  • Page 2: Table Of Contents

    DEEP-FREEZER AND STORAGE RANGE The Hengel machines are particularly simple to go up. However, it is imperative of reading this instructions note attentively. Before the assembly, check the presence of the power supply cable of the machine. This cable must be with the top of the machine.

  • Page 3: Presentation

    General presentation The company HENGEL thanks you for your trust. The HENGEL equipment are the result of a long experience in the deep-freezing, storage and retarder proving field for bakery and pastry products. Thanks to its expertise, HENGEL is able to meet all the professionals’ specificities and to offer several machines ensuring a great deep freezing-storage quality, a great proving control, but also an irreproachable material quality, perfectly adapted to the constraints of the profession.

  • Page 4: The Thermo-Sensor (Range Of Deep-Freezers)

    1.2.3 The thermo-sensor (range of deep-freezers) An exclusive system of Hengel makes it possible to determine the exact deep-freezing time for your products. An electronic probe pricked in the heart of the product to freeze stops the deep-freezing process automatically as soon as the ideal temperature is reached. This self-management guarantees appreciable energy savings and an exact and final knowledge of the precise deep-freezing time for all the products.
  • Page 5 DEEP-FREEZER AND STORAGE RANGE CS10 CS30 CS50 CS70 CS90 CS110 RS 400x600 Modular Appliance widht (mm) 1530 2195 2860 3525 4190 Deep freezing Standard capacity in plates with spacing of 75mm Storage 2 HP 2 HP 2 HP 2 HP 2 HP 2 HP Compressor power (R404)(HP)

  • Page 6: Technical Data For Storage Range

    DEEP-FREEZER AND STORAGE RANGE Technical data for storage range Gamme 600x800 negative RCN20 RCN40 RCN60 RCN80 Appliance widht (mm) 1100 2000 2900 3800 Standard capacity in plates with spacing of 75mm (2 plates by levels) 2 1/2 Compressor power (R404)(HP) RCP20 RCP40 RCP60...
  • Page 7 DEEP-FREEZER AND STORAGE RANGE 400x600 negative CCN20 CCN40 CCN60 CCN80 Appliance widht (mm) 1530 2195 2860 Standard capacity in plates with spacing of 75mm 1 1/2 Compressor power (R404)(HP) 400x600 positive CCP20 CCP40 CCP60 CCP80 Appliance widht (mm) 1530 2195 2860 Standard capacity in plates with spacing of 75mm Compressor power (R404)(HP)

  • Page 8: Important Notes

    2 Important notes General instructions of installation and operation Although the equipment of HENGEL are particularly simple to assemble and use, it is mandatory to attentively read the instructions in order to ensure operation’s quality and the longevity of the machine.

  • Page 9: Instructions Of Installation

    DEEP-FREEZER AND STORAGE RANGE 3 Instructions of installation Our machines are simple and fast to assembly. It is however necessary to follow the instructions of assembly attentively. In case of negligence, difficulties may arise for the ceiling and shutter assembly, which would require the disassembly of the machine.

  • Page 10: Burst Sight Of The Machine (Range Of Conservatives)

    DEEP-FREEZER AND STORAGE RANGE 3.1.2 Burst sight of the machine (range of conservatives) The machine in its generic form is presented in the following way : page 10 out of 37...

  • Page 11: Burst Sight Of The Machine (Range Of Combitemp And Multitemp Conservatives)

    DEEP-FREEZER AND STORAGE RANGE 3.1.3 Burst sight of the machine (range of COMBITEMP AND MULTITEMP conservatives) page 11 out of 37...
  • Page 12 TYPE CHEEK GROUND FUNDS CEILING FRONTAGE RS10 – MAJOR DUO CS10 – DUO 2 00-00 RCN20 – RCP20 CCN20 – CCP20 RS30–MAJOR QUATTRO2...

  • Page 13: Assembly Of The Grounds

    DEEP-FREEZER AND STORAGE RANGE 3.1.4 Assembly of the grounds  Screw the feet on the envisaged location. The ground must be controlled with a spirit level, which will allow a possible adjustment of the feet. One foot must necessarily be in each joint between two bottom panels Once all the ground is assembled, check again the level and the good support of all the panels on the feet.

  • Page 14: Assembly Of The Back Panel

    DEEP-FREEZER AND STORAGE RANGE 3.1.5 Assembly of the back panel  Remove film of protection of the back panel  Attach the back panels (11) to the bottom (10) to get started  Attach, lock and verify the good alignment of the panels with the ground (Fig.A) Fig.A : Vérifier l’alignement 3.1.6...
  • Page 15 Lock the frontage hooks.  Position and attach the other back panels (does not apply to the models RS10, CS10, Major Duo 2 and Duo 2)  Lock the back and the bottom once once all the panels are perfectly aligned (3 hooks on the top, 2 hooks on the...

  • Page 16: Assembly Of The Second Side Panel

    DEEP-FREEZER AND STORAGE RANGE 3.1.10 Assembly of the second side panel Remove the protection film of the panel  Pose a silicone cord on the molding of the panel  Position the side panel while taking care of the good alignment of the panels.

  • Page 17: Position Of Shutters On Deep-Freezer

    DEEP-FREEZER AND STORAGE RANGE 3.1.11 Position of shutters on deep-freezer Connection of the servo-motor  Both servo-motors ensure the operation of the deep freezing – storage of the equipment. The opening and closing of each servo-motor determines the operation’s mode. ...

  • Page 18: Assembly Of Evaporator Sheets And Plate Of Separation (Range Of Deep Freezers, Except Duo2 And Quattro2)

    DEEP-FREEZER AND STORAGE RANGE 3.1.12 Assembly of evaporator sheets and plate of separation (range of deep freezers, except duo2 and quattro2) The sub-evaporator sheet is shorter than the two plates of separation of the deep-freezing compartment. For an easy assembly please follow the three next steps by referring to the diagram below. ...

  • Page 19: Assembly Of Air Guide Plates

    DEEP-FREEZER AND STORAGE RANGE 3.1.13 Assembly of air guide plates The last step in the assembly of the apparatus is the assembly of the air guide plates. You have a number of metal sheets equivalent to the number of modules of the equipment. They have identical dimensions. For each module, a specific location has been provided as shown in the following diagram.

  • Page 20: Electric Connections

    DEEP-FREEZER AND STORAGE RANGE Electric connections 3.2.1 Installation of the electric box  Fix the electric box either on the ceiling, or on the top of the side panel, or on a wall. (The length of the cable is limited to 1m50) 3.2.2 Installation of the environment probe ...

  • Page 21: Connection Of The Electric Box

    DEEP-FREEZER AND STORAGE RANGE 3.2.8 Connection of the electric box - Check if protection upstream is in conformity with the need. - Check if no other equipment is in parallel downstream from this protection. - Carry out the connection of the electric box while referring to the diagrams joined to the box CAUTION: Certain elements are cabled directly on the electronic chart on the connector blocks.

  • Page 22: Finishings

    DEEP-FREEZER AND STORAGE RANGE The siphon must be placed 50cm lower than the evaporator’s tub. Otherwise, the CAUTION: depression created by the fans might make the siphon’s water goes up in the tank of the evaporator. Provide a minimum slope throughout the flow line. Finishings 3.5.1 Interior of the equipment...

  • Page 23: Introduction Of The Bi-Tronic Control Interface

    DEEP-FREEZER AND STORAGE RANGE 3.6.2 Introduction of the Bi-tronic Control interface This interface has the following form: Compressor indicator Deep freezing key : Time Ventilator indicator Deep freezing key : Probe Defrostring indicator Incrementation key : Plus Alarm indicator Modification save key : Validation Readout of temperature inside freezer Incrementation key : Minus Digital readout...

  • Page 24: Use Of The Machine

    DEEP-FREEZER AND STORAGE RANGE The first « 0 » flashes: use the Plus key to enter the first figure « 1 » of the code « 123 ». Then the second figure flashes proceed in the same way to finish the code. Language The display shows : French...

  • Page 25: Deep Freezing Cycle With The Thermo Sensor Probe (Range Of Deep-Freezers)

    DEEP-FREEZER AND STORAGE RANGE CLOCK 01h-- It can be modified using the Plus and Minus keys ; and validated with Validation key. During the deep freezing, the set time is transformed into calculation. Once the duration of deep freezing reached, a ringing announces the end of the cycle. By the next use of this cycle, the regulator will display the last instructions inserted.

  • Page 26: Defrosting

    The faults can also be announced remotely by installing: a lamp or a ringing connected on an output of the card of the regulator ; a transmitter HENGEL which sends a message relating fault to a fixed or mobile phone. page 26 out of 37...

  • Page 27: Stop Of The Interface Of Regulation

    DEEP-FREEZER AND STORAGE RANGE 4.1.7 Stop of the interface of regulation From the STORAGE mode, activate during five seconds the On/Off key. Caution: when the display indicates COMPLETE STOP, the components of the machines are always under tension. In case of intervention, cut the electric power supply on the level of the disconnecting switch of the main box control.

  • Page 28: Utilisation Council

    DEEP-FREEZER AND STORAGE RANGE Utilisation council 4.2.1 Information over times of deep freezing, storage and defrosting of the products -Cooked Products Products Deep-freezing Storage Defrosting Current raised paste Swiss brioches Pass the products during one minute Russian brioches After cooking, without in the oven at 210°C they regain their Kougloffs delaying too much,...

  • Page 29: Maintenance Of The Equipment

    DEEP-FREEZER AND STORAGE RANGE Maintenance of the equipment In order to ensure a correct operation of your equipment and a maximum lifetime, please respect the following maintenance program: The use of a high-pressure pump is prohibited. It is recommended to use a brush or a sponge and to rinse eventually with a low pressure jet.

  • Page 30: Malfunctions / Maintenance Assistance

    DEEP-FREEZER AND STORAGE RANGE Malfunctions / Maintenance assistance Failure detected Possible cause Verification Solution Test the feeding circuit to No power the voltmeter. No electric control works. Replace after checking General fuses defective. their ratings. Check connections. Defect of the probe of: The display of Check the value of Replace the defective...
  • Page 31 DEEP-FREEZER AND STORAGE RANGE Bad technical parameters of the See above To launch a regulator. manual defrosting. Temperature end of defrosting Check the parameter while If necessary, increase the too high (parameter checking the card. temperature gradually. Temperature defrost.). The hours of programmed Reprogram hours of defrosting are not in an defrosting in an ascending...

  • Page 32: Access To The Various Spare Parts

    DEEP-FREEZER AND STORAGE RANGE 6 Access to the various spare parts Shutter elements (range of deep-freezers) - Dismount the shutter; pull on the key shutter (6) in order to dislodge the shutter of the servo-motor.Then, pull in order to dismount the shutter completely. Sight burst for model shutter RS and Range MAJOR Number Reference...

  • Page 33: Evaporator Elements

    DEEP-FREEZER AND STORAGE RANGE Evaporator elements  Dismount the 4 apparent screws.  Cap: Raise the cap using a tool.  Rock the mask in bottom towards the left.  Ventilators : Dismount the accessible screws on the evaporator.  Dismount the evaporator’s cover.

  • Page 34: Frontage Elements

    DEEP-FREEZER AND STORAGE RANGE Sight burst for the evaporator’s model RS Numb. Quant. Ref. Designation Numb. Quant. Ref. Designation 301RSN Plat Platform RSN 1240054 Mask evaporator 5001032 Evaporator RS2003 5001703 Transformer 230 exit 1240052 Vat evaporator 1240055 Deflector platform 5005022 Ventilator 2V6V25 5001131 Resistance battery evap RS...

  • Page 35: Door's Element

    DEEP-FREEZER AND STORAGE RANGE Door’s element page 35 out of 37...

  • Page 36: Additional Information

    DEEP-FREEZER AND STORAGE RANGE Additional information Declaration CE of conformity We, HENGEL INDUSTRIE S.A., ZA Les Berges du Rhins - 42120 PARIGNY - FRANCE Declare under our sole responsibility that the product: Deep freezer-storage: To which this declaration relates, is in conformity with the following standards:...

  • Page 37: Contacts Of Your Installer

    DEEP-FREEZER AND STORAGE RANGE Contacts of your installer The quality of the HENGEL equipment and their installation made by professionals will ensure you a reliable operation for many years. However, your device is not immune to any malfunction or collision with trolleys or trays. In case of any problems or for...

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