Grant Euroflame Design, Installation And Servicing Instructions

Boilerhouse condensing oil boiler range
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Grant Vortex & Eurofl ame
Boilerhouse
Condensing Oil Boiler Range
Installation and Servicing Instructions
IRL | DOC 0024 | Rev 01.00 | October 2022

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Summarization of Contents

Introduction to Grant Boiler Systems
How a Condensing Boiler Operates
Explains the operating principle and efficiency of condensing boilers, including latent heat recovery.
Boiler Description and Features
Details the main characteristics, suitability for heating systems, and components of the boiler range.
Flue Options: Conventional and Balanced
Outlines the available choices for flue installation, including system types and components.
Conventional Flue System Applications
Details requirements and recommendations for installing conventional flue systems with Grant boilers.
Balanced Flue System Applications
Lists available flue kits and considerations for installing balanced flue systems.
Key Boiler Components Identification
Identifies and describes the main parts of the boiler unit and their standard connections.
Technical Data and Specifications
Boiler Technical Data Overview
Provides essential technical specifications like output, dimensions, water content, and electrical data.
Burner Settings and Adjustments
Details optimal settings for different burner models, including nozzle size and pressure.
Flue Gas Analysis Procedures
Explains how to use the combustion test point for measuring flue gas parameters.
Water Connections Guide
Specifies connection types and sizes for water services on different boiler models.
Boiler Dimensions and Clearances
Lists physical dimensions and required installation clearances for various boiler models.
Oil Storage and Supply System Setup
Fuel Supply and Storage Requirements
Covers tank positioning, standards compliance, and suitable pipework materials for fuel systems.
Fuel Pipes and Systems
Details requirements for copper, steel, and plastic oil supply pipes and their connections.
Single Pipe Gravity System
Details installation requirements and limitations for gravity-fed oil supply systems.
Two Pipe System
Outlines installation requirements for two-pipe oil supply systems, including return pipe setup.
Burner Oil Connection Guide
Explains how to safely connect the fuel supply line to the burner oil pump.
Fitting the Burner Assembly
Provides step-by-step instructions for securely attaching the burner to the boiler.
Boiler Installation Process
Installation Introduction
Overview of boiler packaging and initial setup steps.
Boiler Location Requirements
Guides on choosing the correct installation site and ensuring sufficient clearance.
Regulations and Compliance
Lists necessary building regulations, byelaws, and OFTEC requirements for safe installation.
Heating System Design Considerations
Advises on system design parameters for maximum boiler efficiency and performance.
Pipework Materials and Connections
Covers suitable pipe materials and connection methods for heating systems.
Connecting the Boiler Unit
Step-by-step guide for physically installing the boiler, including water and flue connections.
Pre-Commissioning Checks
Essential steps to perform before initiating the commissioning process.
Installation Completion
Final steps after installation, including user instruction and documentation.
Pipe Connections and System Integration
General Pipe Connection Principles
Basic principles for routing and connecting pipes to the boiler, considering flue system.
Vortex/Euroflame 15/26/36KW Connections
Specific flow and return connection details for these boiler models.
Vortex 26/36 & 36/46KW Flow Pipe Fitting
Instructions for fitting the flow pipe, including dual thermostat pockets, on specific models.
46/70 Models Pipe Connections
Specific flow and return connection details for the 46/70 boiler models.
Fitting the Dual Thermostat
Guide on installing the dual thermostat unit onto the boiler or its mounting bracket.
Condensate Disposal Management
Condensate Disposal General Requirements
Outlines safe and effective disposal methods for acidic condensate produced by the boiler.
Condensate Connections and Systems
Details acceptable connection points for condensate into waste systems or gullies.
Condensate Pipework Guidelines
Specifies suitable pipe materials, minimum fall, and limitations for condensate pipework.
External Pipework Considerations
Advice on installing external pipework, particularly in unheated or freezing conditions.
Condensate Trap Inspection and Cleaning
Details the function, fitting, and regular maintenance of the condensate trap.
Sealed Systems Installation
Sealed System Requirements
Lists essential components and compliance requirements for sealed central heating systems.
Expansion Vessel Details
Guidance on fitting, sizing, and positioning expansion vessels within the system.
Pressure Gauge and Safety Valve
Details on installing and checking pressure gauges and safety relief valves.
Filling the Sealed System
Step-by-step instructions for safely filling, venting, and pressurizing the sealed system.
Electrical Setup and Safety
General Electrical Information
Outlines power supply requirements, safety precautions, and earthing.
Connecting Power Supply and Controls
Instructions for wiring the boiler, dual thermostat, and other system controls.
Frost Protection Installation
Guidance on fitting frost thermostats for protecting the boiler and system against freezing.
Wiring Diagrams
Visual guides illustrating electrical connections for control systems and burners.
Flue System and Air Supply
Air Supply Requirements
Details necessary ventilation for safe and efficient combustion and boiler operation.
Conventional Flue Systems
Explains requirements and recommendations for installing conventional flue systems.
Connecting Conventional Flue Systems
Instructions for fitting flue adaptors and connecting flue system components.
Balanced Flue Systems
Describes available balanced flue configurations, including low level and high level options.
Wall Preparation for Flues
Guides on preparing wall openings for flue terminals, including dimension specifications.
Flue Clearances
Specifies required safety distances from building features for flue terminals.
Boiler Commissioning Procedures
Pre-Switch-On Checks
Ensures all components, controls, and system checks are completed before initial power-up.
Burner Settings: RDB2.2 BX Models
Detailed steps for setting up and adjusting the Riello RDB 2.2 BX burner.
Burner Settings: RDB3.2 Models
Detailed steps for setting up and adjusting the Riello RDB 3.2 burner.
Air Adjuster Disc Settings
Instructions for setting the air adjuster disc for optimal burner performance.
Switching On the Boiler
Step-by-step guide for safely powering up and starting the boiler.
Running the Boiler and Flue Gas Analysis
Instructions for operating the boiler, checking combustion, and analyzing flue gases.
System Balancing
Procedures for balancing the central heating system and checking controls.
Information for the User
Key points to advise the user on operation, safety, and maintenance.
Boiler Servicing and Maintenance
Checks Before Servicing
Important checks and safety procedures to perform before commencing any servicing work.
Dismantling for Servicing
Steps for safely disassembling the boiler to access internal components for maintenance.
Cleaning the Boiler Internals
Detailed instructions for cleaning the boiler's heat exchanger, baffles, and turbulators.
Cleaning the Burner Assembly
Specific procedures for cleaning the burner head, nozzle, electrodes, and related components.
Recommissioning After Servicing
Steps to ensure correct operation and safety after servicing, including combustion checks.
Fault Finding and Troubleshooting
Boiler Fault Finding Guide
Identifies common boiler faults, symptoms, and their potential remedies.
Burner Fault Finding Guide
Provides a diagnostic flowchart for identifying and resolving burner-related issues.
Spare Parts Identification
Boiler Parts List
Lists common replacement parts for the boiler unit with corresponding product codes.
Riello RDB 2.2 BX Burner Parts
Provides exploded diagrams and parts lists for Riello RDB 2.2 BX burner models.
Riello RDB 3.2 Burner Parts
Provides exploded diagrams and parts lists for Riello RDB 3.2 burner models.
Health and Safety Information
Insulation Materials Safety
Details hazards and precautions for insulation materials used in the product.
Sealant and Adhesive Safety
Covers safety information and precautions for sealants and adhesives used.
Fuel Safety: Kerosene and Gas Oil
Outlines hazards and precautions when handling kerosene and gas oil fuels.

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