Carver 25-12 Operation, Installation, And Maintenance Manual

Two and four post manual hydraulic presses heated and unheated

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CARVER
OPERATION, INSTALLATION AND MAINTENANCE MANUAL
TWO and FOUR POST MANUAL HYDRAULIC PRESSES
HEATED AND UNHEATED
IMPORTANT:
PLEASE READ CAREFULLY BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
CARVER, INC.
1569 Morris Street, P.O. Box 544
Wabash, IN 46992-0544
PH: 260-563-7577 FAX: 260-563-7625

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Summarization of Contents

Introduction to Carver Presses
Carver Press Accessories
Details standard and custom accessories for tailoring hydraulic presses to specific applications.
Carver Customer Service and Support
Information on contacting Carver for installation, service, repair, and custom applications.
Safety Procedures and Responsibilities
Safety Terminology and Definitions
Defines key safety terms like NOTICE, CAUTION, WARNING, and DANGER used in the manual.
General Press Safety Responsibility
Emphasizes that press safety is a vital aspect for owners, operators, and maintenance personnel.
Operator Safety Responsibilities
Outlines the critical role of the operator in ensuring personal and plant safety during press operation.
Mold Setter Safety Procedures
Details safety precautions for mold setters during installation and removal of molds.
Maintenance Safety Protocols
Highlights safety priorities for maintenance personnel performing repairs and upkeep.
Press Installation and Setup
Two Post Press Specifications
Presents technical specifications for various Two Post Carver press models.
Four Post Press Specifications
Lists detailed specifications for multiple Four Post Carver press models.
Laminating Press Specifications
Provides specifications for Carver Laminating Press models.
Press Installation Guide
Directs users to an assembly drawing for installation assistance.
Press Setup Procedures
Summarizes the essential steps for setting up the hydraulic press.
Pressure Gauge Connection and Use
Explains the gauge union coupling for alignment and proper gauge installation.
Calculating Ram Force and Pressure
Details how to calculate ram force and pressure based on gauge readings and specimen area.
Hydraulic Oil Reservoir Filling
Instructions on how to properly fill the hydraulic oil reservoir with recommended fluid.
Exhaust System Installation
Guidance on attaching an exhaust system for dust or gas removal.
Electrical and Utility Connections
Covers procedures for electrical, water, and air inlet/outlet connections.
Press Operation and Procedures
Press Operation Safety Guidelines
Essential safety precautions for operators before and during press operation.
Hydraulic Press Operation Guide
Step-by-step instructions for operating the hydraulic unit and its controls.
Adjusting Press Daylight
Explains the process of adjusting daylight and lists relevant drawings for different models.
Heated Platen Press Operation
Procedures for operating presses equipped with heated platens, including temperature control.
Laminating Press Procedures
Details on operating laminating presses, including procedures, equipment, and notes.
Maintenance and Troubleshooting
Hydraulic Press Troubleshooting Guide
A table outlining common problems, their causes, and recommended solutions for hydraulic units.
Air Bleeding Hydraulic Units
Step-by-step instructions for purging air from the hydraulic system to ensure proper function.
Electrical System Safety Checks
Safety precautions and checks for the press's electrical system before maintenance.
Mold Size Tonnage Limits
A chart indicating maximum allowable tonnage for different mold sizes to prevent platen coining.
Hydraulic Oil Recommendations
Recommended Hydraulic Oils
Lists recommended hydraulic fluids and substitutes for Carver presses, with important usage notes.
Accessories and Other Equipment
Available Press Accessories
Lists a wide range of accessory equipment available from Carver to enhance press functionality.
Additional Carver Equipment
Lists other types of equipment manufactured by Carver, Inc.
Carver Services and Policies
Carver Technical Support
Contact information for Carver's Parts, Service, and Sales departments for assistance.
Carver Return Material Policy
Details the policy and procedures for returning materials to Carver, Inc. for credit.
Warranty Information
Carver Warranty Return Procedure
Outlines the steps required for returning material or equipment under warranty.
Carver Equipment Warranty Details
Explains the warranty coverage and limitations for Carver manufactured equipment.
Pictograms and Tag Information
Equipment Warning Tags and Pictograms
Illustrates and explains various warning tags and pictograms found on Carver equipment.

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