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Mitsubishi Electric Manuals
Control Systems
MR-J4-40A
Transition handbook
Mitsubishi Electric MR-J4-40A Transition Handbook
Servo amplifiers & motors
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
Summary of Mr-J2S/Mr-J2M Replacement
Major Replacement Target Model
Servo Amplifier Replacement Target Model
Servo Motor Replacement Target Model
Flow of Replacement
Summary
Flow of Review on Replacement
Review on Replacement
Checking the System Prior to Replacement
Determination of Base Replacement Model
Mounting Compatibility Check
Detailed Review on Replacement Model
Peripheral Equipment Check
Startup Procedure Check
Related Materials
Catalog
Instruction Manual
Replacement Manual
Renewal Tool
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
MITSUBISHI ELECTRIC FA Global Website
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
Case Study on Replacement of Mr-J2S-_A
Review on Replacement Method
Replacement Method
Differences between Mr-J2S-_A_ and Mr-J4-_A
Function Comparison Table
Function List
Comparison of Standard Connection Diagrams
List of Corresponding Connectors and Terminal Blocks
Comparison of Peripheral Equipment
Comparison of Parameters
Setting Requisite Parameters Upon Replacement
Parameter Comparison List
Comparison of Parameter Details
Important Points for Replacement (Command Pulse Logic Settings)
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
Case Study on Replacement of Mr-J2S-_B
Review on Replacement Method
Replacement Method
Differences between Mr-J2S-_B_ and Mr-J4-_B
Function Comparison Table
Function List
Comparison of Networks
Comparison of Servo System Network Specifications
Comparison of Standard Connection Diagrams
List of Corresponding Connectors and Terminal Blocks
Comparison of Peripheral Equipment
Comparison of Parameters
Setting Requisite Parameters Upon Replacement
Parameter Comparison List
Comparison of Parameter Details
Important Points for Replacement
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
Case Study on Replacement of Mr-J2S-_Cp_/Cl
Consideration of Replacement Method
Replacement Method
Differences
Function Comparison Table
Function List
Comparison of Standard Connection Diagrams
List of Corresponding Connectors and Terminal Blocks
Comparison of Peripheral Equipment
Comparison of Parameters
Setting Requisite Parameters Upon Replacement
Parameter Comparison List
Comparison of Parameter Details
Comparison of Communication Commands
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
Functions and Configuration
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
Combination of Converter Unit, Drive Unit, and Servo Motor
Configuration with Peripheral Equipment
Installation
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
Signals and Wiring
Comparison of Standard Connection Diagrams
Power-On Sequence
List of Corresponding Connectors and Terminal Blocks
Parameters
Comparison of Parameters
Characteristics
Capacity of Power Source Facility and Generation Loss
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
Options and Peripheral Equipment
Comparison Table of Cable Option Combinations
MR-J3CDL05M (0.5 M) Protection Coordination Cable
Wire Selection Example
MR-J2S-Series Power Supply Wire Size
MR-J4-Series, Power Supply Wire Size
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
BU2-(H) Brake Unit
Selection
Parameter Setting of Brake Units
Connection Example
Dimensions
Comparison of Peripheral Equipment
Part 6: Review on Replacement of MR-J2M with MR-J4
Case Study on Replacement of Mr-J2M
Replacement Method
Equipment Configuration
Differences between Mr-J2M-A and Mr-J4-_A
Function Comparison Table
General
Comparison of Standard Connection Diagrams
List of Corresponding Connectors and Terminal Blocks
Comparison of Peripheral Equipment
Comparison of Parameters
Parameter Comparison List
Differences between Mr-J2M-B and Mr-J4-_B
Review on Replacement Method
Replacement Method
Function Comparison Table
Comparison of Standard Connection Diagrams
List of Corresponding Connectors and Terminal Blocks
Comparison of Peripheral Equipment
Comparison of Parameters
Parameter Comparison List
Part 7: Common Reference Material 7-1 to
Specification Differences
Detailed Specification/Function Differences
Servo Amplifier
Main Circuit Terminal Block
Comparison of Encoder Signals (CN2)
Dynamic Brake: Coasting Distance
Forced Stop Deceleration Function Selection
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
Communication I / F: RS-232C ⇒ USB
Servo Amplifier Initializing Time
The Pulse Width of the Encoder Z-Phase Pulse
Servo Amplifier Dimensions/Attachment Differences
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
Operation Procedure of Parameter Conversion
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
Conversion Rules
MR-J2S-_B_ Parameter Diversion Procedure
Changing QD75M to QD77MS/LD77MS
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
Common Points to Note
Points to Note When Replacing a Battery
Servo Amplifier Battery Mounting Method
Disassembly Method
Replacement Procedure of MR-BAT6V1SET Built-In Battery
Hc-_Fs /Ha-_Fs Motor Drive
Parameter Setting
Corresponding Software Version
Method for Checking the Software Version
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
Part 8: Review on Replacement of Motor 8-1 to
Servo Motor Replacement
Servo Motor Substitute Model and Compatibility
Comparison of Servo Motor Specifications
Comparison of Servo Motor Mounting Dimensions
Detailed Comparison of Servo Motor Mounting Dimensions
Comparison of Mounting Dimensions for Geared Servo Motors
Comparison of Geared Servo Motors
Comparison of Actual Reduction Ratios for Geared Servo Motors
Comparison of Reducer Efficiency of Geared Servo Motors
Comparison of Moment of Inertia
Comparison of Servo Motor Connector Specifications
Comparison of Servo Motor Torque Characteristics
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
Comparison Table of Regenerative Option Combinations
Regenerative Options (200 V/100 V)
Combination and Regenerative Power for the MR-J2S Series
Combination and Regenerative Power for the MR-J2M Series
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
External Form Comparison
Regenerative Options (400 V Class)
Combination and Regenerative Power for the MR-J2S Series
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
External Form Comparison
Comparison Table of Dynamic Brake Option Combinations
External Form Comparison
Comparison Table of Cable Option Combinations
Power Supply Wire Size
Selection of Power Supply Wire Size (Example)
MR-J2S-Series Power Supply Wire Size
MR-J4-Series Power Supply Wire Size
Selection Example of Crimp Terminals
MR-J2S-Series Crimp Terminal
MR-J4-Series Crimp Terminal
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
Battery
MR-J2S-Series Battery
Battery Replacement Procedure
MR-J2M-Series Battery Unit
MR-J4-Series Battery
Battery Replacement Procedure
When Using the MR-BAT6V1SET Battery
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
When Using MR-BT6VCASE Battery Case
Emc Filter
MR-J2S-Series EMC Filter (200 V/100 V Class)
Dimensions
MR-J2S-Series EMC Filter (400 V Class)
Dimensions
MR-J4-Series EMC Filter (Recommended) (200 V Class)
Connection Example
Dimensions
MR-J4-Series EMC Filter (Recommended) (400 V Class)
Combination with the Servo Amplifier
Connection Example
Dimensions
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
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Part 1: Summary of Mr-J2S/Mr-J2M Replacement 1-1 to
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Instruction Manual
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Transition from MELSERVO-J2-Super/
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MELSERVO-J2S/J2M to MELSERVO-J4
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Summarization of Contents
SAFETY INSTRUCTIONS
1. To prevent electric shock, note the following
Instructions to prevent electric shock, classified under WARNING.
2. To prevent fire, note the following
Instructions to prevent fire, classified under CAUTION.
3. Injury prevention
CAUTION instructions for injury prevention.
Disposal of Waste
Measures against servo amplifier harmonics
Guidelines and measures for controlling servo amplifier harmonics.
EEP-ROM life
Information on EEP-ROM write limits and potential malfunctions.
STO function of the servo amplifier
Reference to the applicable instruction manual for STO function.
Dealing with overseas standards
About the manual
Information about necessary manuals for first-time servo usage.
Relevant manuals
List of relevant manuals for dealing with overseas standards.
Cables used for wiring
Selection of wiring cables based on ambient temperature.
Part 1: Summary of MR-J2S/MR-J2M Replacement
3. FLOW OF REPLACEMENT
Describes the flow for replacing MR-J2S/MR-J2M series with MR-J4 series.
4. RELATED MATERIALS
Lists related materials for replacement, including catalogs and manuals.
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_
3. DIFFERENCES BETWEEN MR-J2S-_A_ AND MR-J4-_A_
Details the differences in functions between MR-J2S-_A_ and MR-J4-_A_ series.
3.6 Comparison of Parameters
Comparison of parameters between MR-J2S-_A_ and MR-J4-_A_.
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_
2. CASE STUDY ON REPLACEMENT OF MR-J2S-_B_
Case study for replacing MR-J2S-_B_ with MR-J4-_B_ systems.
3. DIFFERENCES BETWEEN MR-J2S-_B_ AND MR-J4-_B_
Details the differences in functions between MR-J2S-_B_ and MR-J4-_B_ series.
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
3. DIFFERENCES
Details the differences between MR-J2S-_CP_/CL_ and MR-J4-_A_-RJ.
3.1 Function Comparison Table
Table comparing functions of MR-J2S-_CP_/CL_ and MR-J4-_A_-RJ series.
Part 5: Review on Replacement of MR-J2S-30 kW or Higher Capacity Models with MR-J4-DU_
1. FUNCTIONS AND CONFIGURATION
Details differences between MR-J2S-30kW+ models and MR-J4-DU_ series.
1.2 Combination of Converter Unit, Drive Unit, and Servo Motor
Explains combinations of converter units, drive units, and servo motors for MR-J4-DU_.
Part 6: Review on Replacement of MR-J2M with MR-J4
1. SUMMARY
Describes changes when replacing MR-J2M series with MR-J4 series.
3. DIFFERENCES BETWEEN MR-J2M-A AND MR-J4-_A_
Details the differences between MR-J2M-A and MR-J4-_A_ series.
Part 7: Common Reference Material
1. SPECIFICATION DIFFERENCES
Comparison of MR-J2S series and MR-J4 series specifications.
1.1 Detailed Specification/Function Differences
Detailed specification and function differences between MR-J2S and MR-J4 series.
Part 8: Review on Replacement of Motor
1. SERVO MOTOR REPLACEMENT
Covers servo motor substitute models and compatibility.
1.1 Servo Motor Substitute Model and Compatibility
Details compatibility of servo motor models.
2. COMPARISON OF SERVO MOTOR SPECIFICATIONS
Comparison of servo motor specifications.
2.1 Comparison of Servo Motor Mounting Dimensions
Comparison of servo motor mounting dimensions.
Part 9: Review on Replacement of Optional Peripheral Equipment
1. COMPARISON TABLE OF REGENERATIVE OPTION COMBINATIONS
Table comparing regenerative options for MR-J4 series with MR-J2S series.
4. POWER SUPPLY WIRE SIZE
Selection example of power supply wire size.
Part 10: Startup Procedure Manual
1. STARTUP
Procedure for initial switching on and startup.
1.1.1 Startup procedure
Step-by-step procedure for startup.
[Appendix 1] Summary of MR-J4_B_-RJ020 + MR-J4-T20
2. DIFFERENCES BETWEEN MR-J2S-_B_ AND MR-J4-_B_-RJ020
Details differences between MR-J2S-_B_ and MR-J4-_B_-RJ020.
2.1 Function Comparison Table
Table comparing functions of MR-J2S-_B_ and MR-J4-_B_-RJ020 series.
[Appendix 2] Introduction to Renewal Tool
1. SUMMARY
Summary of MR-J2S renewal tool and compatible models.
3. BASIC CONFIGURATION
Important points to note when replacing units.
3.1 Important Points to Note When Replacing
Key considerations for replacement, including dimensions and wiring.
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