TECHTOP T2A Series Installation, Operation, Maintenance And Safety Manual

TECHTOP T2A Series Installation, Operation, Maintenance And Safety Manual

Low voltage motors

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Installation, operation,
maintenance and safety manual
LOW VOLTAGE MOTORS
rev. 01
ENGLISH

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Table of Contents
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Summarization of Contents

General Safety Warnings
1.1 Declaration of Conformity
Details motor compliance with international and European directives.
1.2 Validity
Specifies the TECHTOP electrical machine types covered by the manual.
Handling
2.1 Reception Check
Instructions for checking the motor for external damage upon receipt.
2.2 Transportation and Storage
Guidelines for proper storage conditions and transport to prevent damage.
2.3 Lifting Procedures
Precautions and procedures for safely lifting motors using lifting lugs.
2.4 Machine Weight Information
Table showing estimated maximum motor weights by frame size.
Installation and Commissioning
3.1 General
Emphasizes checking rating plate values for correct motor protection and connection.
3.2 Insulation Resistance Check
Procedure for measuring insulation resistance before commissioning.
3.3 Foundation Requirements
Foundation design requirements to withstand forces and vibrations.
3.4 Balancing and Fitting Couplings
Guidance on balancing and fitting coupling halves and pulleys to the motor shaft.
3.5 Mounting and Alignment
Instructions for motor mounting, alignment, and ensuring sufficient airflow.
3.6 Slide Rails and Belt Drives
Guidance on fastening motors to slide rails and belt drive alignment.
3.7 Cabling and Electrical Connections
Information on terminal box configuration and cable connection requirements.
3.7.1 Connections for Different Starting Methods
Details on using terminal box for DOL or Y/D starting methods.
3.7.2 Connections of Auxiliaries
Recommendations for connecting auxiliary devices like thermistors.
3.8 Terminals and Direction of Rotation
Explains terminal connections and how to alter motor rotation direction.
Operation
4.1 Use
Specifies designed conditions for motors, including ambient temperature and altitude.
4.2 Cooling Requirements
Importance of sufficient airflow and avoiding heat sources for motor cooling.
4.3 Operational Safety Considerations
General safety points during operation, including hot surfaces and rotating parts.
Maintenance
5.1 General Inspection Schedule
Recommended intervals and checks for general motor inspection.
5.2 Lubrication Guidance
Guidance on proper lubrication practices to ensure bearing longevity.
5.2.1 Permanently Greased Bearings
Lubrication intervals for motors with permanently greased bearings.
5.2.2 Motors with Regreasable Bearings
Procedures and considerations for lubricating motors with regreasable bearings.
Manual Lubrication Procedure
Detailed steps for manual lubrication while the motor is running or stopped.
5.2.3 Lubrication Intervals and Amounts
Table detailing lubrication intervals based on motor size and speed.
5.2.4 Lubricant Specifications
Recommended grease types and properties for motor lubrication.
After Sales Support
6.1 Spare Parts Ordering
Information on how to order spare parts, specifying required details.
6.2 Rewinding Services
Guidance on when and how motor rewinding should be performed.
6.3 Bearing Replacement
Care and methods for bearing removal and fitting.
Environmental Requirements
7.1 Noise Levels
Information on the sound pressure levels of TECHTOP motors.
Recycle Policy
Recycling Guidelines
Guidelines for disposing of electric motors according to national regulations.

Table of Contents