Related Manuals for Husar Winch BST HS 12000 Lbs
Summary of Contents for Husar Winch BST HS 12000 Lbs
- Page 1 Assembly & Operating Instructions HYDRAULIC WINCHES BST H 12000 Lbs BST H 15000 Lbs BST H 18000 Lbs BST H 20000 Lbs BST HS 12000 Lbs BST HS 080 Lbs BST H 35000 Lbs BST 45000 Lbs...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 SAFETY WARNINGS AND PRECAUTIONS .......... 2 WINCH WARNINGS AND PRECAUTIONS ..........3 UNPACKING ................... 4 INSTALLATION ..................4 OPERATION ................... 8 WINCH ACCESSORIES YOU WILL NEED .......... 10 RIGGING TECHNIQUES ..............10 LUBRICATION ..................11 CABLE ASSEMBLY REPLACEMENT ..........11 TROUBLE SHOOTING ................. -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. -
Page 4: Safety Warnings And Precautions
SAFETY WARNINGS AND PRECAUTIONS WARNING: When using the tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to the equipment. Read all this instructions before using this tool! WARNING –Keep children away. Children must never be allowed in the work area Do not let them handle machines, tools, or extension cords. -
Page 5: Winch Warnings And Precautions
a qualified technician. Do not use the tool if any switch does not turn “On” and “Off” properly. WARNING –Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use this tool. -
Page 6: Unpacking
WARNING –Winch does not have a locking mechanism. Secure load after moving. WARNING –Do not cross over or under cable under load. WARNING –Do not move vehicle with cable extended and attached to load to pull it. The cable could snap. WARNING –Use gloves while handling cable. - Page 7 is placed through the mounting channel and roller fairlead from inside the channel. This will allow enough clearance for the winch to be placed in the channel without obstruction.) Assemble the winch to the mounting channel or vehicle bump base by first pulling and releasing the clutch knob to the “CLUTCH OUT”...
- Page 8 Keep all hoses away from any areas where heat may be considered too extreme such as an exhaust manifold or turbo. Lines should not be allowed to rub on any abrasive or vibrating surfaces. In some applications, 90°fittings on the directional valve and motor or balance valve are necessary to make hose mounting more flexible.
- Page 9 Below is installation illustration with mounting channel: 1 . HW H1200 0 lb / HWH1 5 000 lb / HW H1800 0 lb： 2 . HW HS1 2 000 lb： 3 . HW HS08 0 lb：...
- Page 10 Caution: Hydraulic system needs a relief valve to make sure the system is safe; If there is not relief valve in the system; it would be serious danger and the system can’t operation. If your winch drived by an existing hydraulic power system, the relief valve is also existing.
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Page 11: Operation
OPERATION WARNING 1 Make sure clutch is totally engaged before starting any winch operation; 2 Stay clear and away from raised loads; 3 Stay clear of cable while pulling do not try to guide cable; 4 A min. of 5 wraps of cable around the drum barrel. General information: The Winch’s standard equipments contain gear reducer、drum、hydraulic motor、... -
Page 12: Winch Accessories You Will Need
Caution: Always leave at least five turns of cable on the drum; Review Winch Safety Warnings and Precautions on page 2、3 before continuing. 3. Reengage the clutch by turn the clutch assembly to the “CLUTCH IN” position, if the clutch is not engaged, the winch drum must be turned by hand, until the clutch is totally engaged. -
Page 13: Lubrication
CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90°... -
Page 14: Trouble Shooting
Extend cable assembly to its full length. Note how the existing cable is connected to the drum. Remove old cable assembly and attach new one as the ld cable connected to the drum. Insert the end of the new rope and secure the screw M8x10 being tightly screwed Turning clutch to the “CLUTH IN”... - Page 15 Winch working -Simply exchange the blue and yellow wire direction is in -Electrical connections connectors at the solenoid of directional backwards are in wrong direction in valve, or change the oil pipe between the switch the valve solenoid. valve and motor. assembly.
- Page 16 WINCH ASSEMBLY DRAWING( BST H )
- Page 17 WINCH PARTS LIST(BST H) Part # Description Remark Screw M12×30 HWH1200001 Used in HWH12000/HWH15000 /HWH18000lb Lock Washer Ø12 HWH1200002 Used in HWN12000/HWH15000 /HWH18000lb HWH1200100 Hydraulic Motor Used in HWH12000/ HWH15000lb HWH1800100 Hydraulic Motor Used in HWH18000lb HWH1200003 Screw M8×25 Used in HWH12000/HWH15000 /HWH18000lb Lock Washer Ø8 HWH1200004 Used in HWH12000/HWH15000 /HWH18000lb...
- Page 18 HWH1200016 Gear-Housing Used in HWH12000/ HWH15000lb HWH1800016 Used in HWH18000lb Lock Washer Ø12 HWH1200002 Used in HWH12000/HWH15000 /HWH18000lb Screw M12×35 HWH 1200001 Used in HWH12000/HWH15000 /HWH180000lb HWH 1200017 Tamper Used in HWH12000/HWH15000 /HWH180000lb HWH 1200018 Screw M10×35 Used in HWH12000/HWH15000 /HWH180000lb HWH 1200019 Tie Bar Used in HWH12000/HWH15000 /HWH180000lb...
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Page 19: Winch Assembly Drawing(Bst)
WINCH ASSEMBLY DRAWING BST HS 12000... - Page 20 WINCH PARTS LIST BST HS 12000 Part # Description Remark HS1200001 High-pressure oil tube HS1200002 Oil connection HS1200003 Combination Washer 14 HS1200004 Cap Screw M12 x 30 Lock Washer Φ12 HS1200005 HS1200100 Hydraulic Motor HS1200006 Blanced valve HS1200007 Cap Screw M8 x 55 Lock Washer Φ8 HS1200008 HS1200009...
- Page 21 WINCH ASSEMBLY DRAWING BST HS 080 Part # Description Remark HS1000001 Combination WasherΦ14 HS1000002 High-pressure oil tube HS1000003 Oil connection HS1000004 Cap Screw M12 x 35 Lock Washer Φ12 HS1000005 HS1000006 Blanced valve HS1000007 Cap Screw M8 x 55 Lock Washer Φ8 HS1000008 HS1000100 Hydraulic Motor...
- Page 22 SPECIFICATION(HWH12000lb) BST H 12000lbs Technical specifications Pulling rate 12000 lbs (5443kg) Motor displacement 65ml/r Oil flow 5～45L/min Pressure 14Mpa Gear 2 -stage planetary Gear ratio 25,5:1 Rope 25,5m x Ø 10,2mm Fairlead 4-ways rollers fairlead Net weight 53 kg Mounting bolt pattern 254mm×114.3mm Dimensions (L x W x H) 519mm ×...
- Page 23 SPECIFICATION(HWHS12000lb) BST HS 12000lbs Technical specifications Pulling rate 12000 lbs (5443kg) Motor displacement 100ml/r Oil flow 5～60L/min Pressure 15Mpa Gear 2 -stage planetary Gear ratio 17.6:1 Rope 25,5m x Ø 10,2mm 8-M10 Fairlead 4 rolki Net weight 51 kg Mounting bolt pattern 374.2mm×114.3mm Dimensions (L x W x H) 519mm ×...
- Page 24 SPECIFICATION(HWH15000lb) BST H 15000lbs Technical specifications Pulling rate 15000 lbs (56804kg) Motor displacement 65ml/r Oil flow 5～45L/min Pressure 14Mpa Gear 2 -stage planetary Gear ratio 26:1 Rope 25,5m x Ø 11 mm Fairlead 4-ways rollers fairlead Net weight 65 kg Mounting bolt pattern 254mm×114.3mm Dimensions...
- Page 25 SPECIFICATION(HWH18000lb) BST H 18000lbs Technical specifications Pulling rate 8165 kg Motor displacement 80ml/r Oil flow 5～60L/min Pressure 13Mpa Gear 2 -stage planetary Gear ratio 34:1 Rope 26,5m x Ø 12 mm Fairlead 4-ways rollers fairlead Net weight 69 kg Mounting bolt pattern 254mm×114.3mm Dimensions (L x W x H) 541mm ×390mm ×320mm...
- Page 26 SPECIFICATION(HWHS080lb) BST HS 080Lb Technical specifications Motor displacement 17637 lbs (8000kg) Oil flow 15～50L/min Pressure 15Mpa Gear 2 -stage planetary Gear ratio 38:1 Rope 32m x Ø 14 mm 8-M14 Fairlead 4-ways rollers fairlead Net weight 138 kg Mounting bolt pattern 254mm×114.3mm Dimensions (L x W x H) 541mm ×226mm ×262mm...
- Page 27 SPECIFICATION(HWH35000lb) BST H 35000lbs Technical specifications Pulling rate 15875 kg Rope (Dia.× L) 50 m, Ø22 mm, Hydraulic Operating Pressure 16 Mpa Free Spooling Clutch Pneumatic Pneumatic Clutch Pressure 0.4 ~ 0.8 MPa Industrial Gear Oil 220 Oil Capacity 0.8 Liter Mounting Bolts 8×M20, Class 10.9 Gross Weight...
- Page 28 SPECIFICATION(HWH45000lb) BST H 45000lbs Technical specifications Pulling rate 20400 kg Rope (Dia.× L) Ø26 mm, 50m Hydraulic Operating Pressure 17 Mpa Free Spooling Clutch Pneumatic Pneumatic Clutch Pressure 0.4 ~ 0.8 MPa Industrial Gear Oil 220 Oil Capacity 0.8 Liter Mounting Bolts 8×M24, Class 10.9 Gross Weight...
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